PMC EL-51A-RTD User manual

EL-51A-RTD
RTD
(RESISTANCE TEMPERATURE DETECTOR)
TEMPERATURE
SENSING
UNIT
Manual
Ref. # MN-04017
REVISION 1.0
Polyurethane Machinery Corp.
Corporate: 1 Komo Dr, Lakewood, NJ 08701
Manufacturing: 2 Komo Dr, Lakewood, NJ
08701
Phone: 732-415-4400
Fax: 732-364-4025
URL: http://www.polymac-usa.com
Before using the TSU, carefully read all the technical and safety
documentation included in this manual. Pay special attention to the
information in order to know and understand the operation and the
conditions of use of the TSU. All of the information is aimed at improving
user safety and avoiding possible failures from the incorrect use of the
TSU.

TABLE OF CONTENTS
WARRANTY............................................................................................................................1
SAFETY AND HANDLING......................................................................................................3
CHARACTERISTICS ..............................................................................................................5
TECHNICAL SPECIFICATIONS.............................................................................................5
DESCRIPTION........................................................................................................................6
INSTALLATION ......................................................................................................................7
PART IDENTIFICATION.........................................................................................................8
MANUAL REVISIONS ............................................................................................................9

1
WARRANTY
Polyurethane Machinery Corporation (hereinafter “PMC”) provides this LIMITED WARRANTY
(hereinafter “Warranty”) to the original purchaser (hereinafter “Customer”) covering this equipment
and the original PMC manufactured accessories delivered with the equipment (hereinafter “Product”)
against defects in material or workmanship of the Product (hereinafter “Defect” or “Defective”) for a
period of one (1) year from the date of first purchase as shown on the original PMC invoice
(hereinafter “Warranty Period”).
If during the Warranty Period under normal use, the Product is suspected by Customer to be
Defective in material or workmanship, it is Customer’s responsibility to contact PMC and return the
Product to PMC as directed by PMC, freight prepaid. If PMC determines that the Product is Defective
and that such Defect is covered by this Warranty, PMC will credit Customer for the reasonable freight
charges incurred by Customer in returning the Defective Product to PMC, and PMC (or its authorized
agent) will, at PMC’s option, repair or replace the Product, subject to the following:
Original Invoice: The original invoice must be kept as proof of the date of first sale and the Product
serial number. The Warranty does not cover any Product if the Original Invoice appears to have been
modified or altered, or when the serial number on the Product appears to have been altered or
defaced.
Product Maintenance: It is the Customer’s responsibility to maintain the Product properly. See your
maintenance schedule and owner’s manual for details. The Warranty does not cover an improperly
maintained Product.
Non-PMC Components and Accessories: Non-PMC manufactured components and accessories that
are used in the operation of the Product are not covered by this Warranty. Such components and
accessories shall be subject to the warranty offered to the Customer, if any, by the original
manufacturer of such component or accessory.
Other Warranty Exclusions: The Warranty does not cover any Product that PMC determines has been
damaged or fails to operate properly due to misuse, negligence, abuse, carelessness, neglect, or
accident. By way of example only, this includes:
Normal wear and tear.
Improper or unauthorized installation, repair, alteration, adjustment or modification of the
product.
Use of heating devices, pumping equipment, dispensers, or other parts or accessories with the
product that have not been approved or manufactured by PMC.
Failure to follow the operating instructions and recommendations provided by PMC.
Cosmetic damage.
Fire, flood, “acts of God,” or other contingencies beyond the control of PMC.

WARRANTY
2
THE WARRANTY DESCRIBED HEREIN IS THE EXCLUSIVE REMEDY FOR THE
CUSTOMER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED,
STATUTORY OR OTHERWISE, AND THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND ALL OTHER
WARRANTIES ARE HEREBY DISCLAIMED. TO THE FULLEST EXTENT PERMITTED BY
LAW, PMC SHALL NOT BE RESPONSIBLE, WHETHER BASED IN CONTRACT, TORT
(INCLUDING, WITHOUT LIMITATION, NEGLIGENCE), WARRANTY OR ANY OTHER
LEGAL OR EQUITABLE GROUNDS, FOR ANY CONSEQUENTIAL, INDIRECT,
INCIDENTAL, LOST PROFITS, SPECIAL, PUNITIVE OR EXEMPLARY DAMAGES,
WHETHER TO PERSON OR PROPERTY, ARISING FROM OR RELATING TO THE
PRODUCT, EVEN IF PMC HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH
LOSSES OR DAMAGES.
Non-Warranty Service by PMC: If PMC determines that the suspected Defect of the Product is not
covered by this Warranty, disposition of the Product will be made pursuant to the terms and conditions
of PMC’s written estimate on a time and materials basis.
Continuing Warranty for Products Repaired or Replaced under Warranty: Following the repair or
replacement of a Product covered by this Warranty, such Product will continue to be subject to the
original Warranty for the remainder of original Warranty Period or for three (3) months from the repair
or replacement date, whichever is longer.
No Rights Implied: Nothing in the sale, lease or rental of any Product by PMC shall be construed to
grant any right, interest or license in or under any patent, trademark, copyright, trade secret or other
proprietary right or material owned by anyone; nor does PMC encourage the infringement of same.
Exclusive Warranty: This writing is the final, complete, and exclusive expression of the Warranty
covering the Product. Any statements made by PMC, its employees or agents that differ from the
terms of this Warranty shall have no effect. It is expressly understood that Customer’s acceptance of
this Warranty, by performance or otherwise, is upon and subject solely to the terms and conditions
hereof, and any additional or different terms and conditions proposed or expressed by Customer or
anyone, whether in writing or otherwise, are null and void unless specifically agreed to in writing by an
Officer of PMC.

3
SAFETY AND HANDLING
This chapter contains important information on the safety, handling, and use of your
TSU.
Before using the TSU, carefully read all the technical and
safety documentation included in this manual. Pay special
attention to the information to know and understand the
operation and the conditions of use of the TSU. All of the
information is aimed at enhancing User Safety and
avoiding possible failures derived from the incorrect use
of the TSU.
WARNING! Presents information to alert of a situation that might cause
serious injuries if the instructions are not followed.
CAUTION! Presents information that indicates how to avoid damage to the
Proportioner or how to avoid a situation that could cause minor injuries.
NOTE! Is relevant information of a procedure being carried out.
Careful study of this manual will enable the operator to know the characteristics of the
TSU and the operating procedures. By following the instructions and recommendations
contained herein, you will reduce the potential risk of accidents; you will provide a better
opportunity for incident-free operation for a longer time, greater output, and the
possibility of detecting and resolving problems quickly and simply.
Keep this Operations Manual for future consultation of useful information at all times. If
you lose this manual, ask for a new copy from your PMC Distributor or go online and
visit our web site at www.polymac-usa.com.

SAFETY AND HANDLING
4
The TSU has been designed and built for the application of polyurea chemical systems,
polyurethane foam chemical systems, and some two-component epoxy systems.
Always use liquids and solvents that are compatible with the unit. If in doubt, consult your PMC
Distributor.
When working with the TSU, it is recommended that the operator wear suitable clothing and
elements of personal protection, including, without limitation, gloves, protective goggles, safety
footwear, and face masks. Use breathing equipment when working with the TSU in enclosed
spaces or in areas with insufficient ventilation. The introduction and follow-up of safety
measures must not be limited to those described in this manual. Before using the TSU, a
comprehensive analysis must be made of the risks derived from the products to be dispensed,
the type of application, and the working environment.
To prevent possible injury caused by incorrect handling of the raw
materials and solvents used in the process, carefully read the
Material Safety Data Sheet (MSDS) provided by your supplier.
Deal with the waste caused according to current regulations.
To avoid damage caused by the impact of pressurized fluids, do not
open any connection or perform maintenance work on components
subject to pressure until the pressure has been completely
eliminated.
Use suitable protection when operating, maintaining or being present
in the area where the equipment is functioning. This includes, but is
not limited to, the use of protective goggles, gloves, shoes and safety
clothing and breathing equipment.
The equipment includes components that reach high temperatures
and can cause burns. Hot parts of the equipment must not be
handled or touched until they have cooled completely.
To prevent serious injury through crushing or amputation, do not
work with the equipment without the safety guards installed on the
moving parts. Make sure that all the safety guards are correctly
reinstalled at the end of the repair or maintenance work of the
equipment.

5
CHARACTERISTICS
Accurate and precise
Compact design
Easy to install
Low maintenance
TECHNICAL SPECIFICATIONS
RTD Element _____________________________________________1000ΩThin Film
IEC Class ____________________________________________________________B
Accuracy_______________________________________________ ±[0.3+0.005 |t|] oC
Temperature Range __________________________________________ -50 to 300 oC
Temperature Coefficient_____________________________________ 0.00385 Ω/Ω/oC
Inlet Fitting (“A” Side) _______________________________________________ -5 JIC
Outlet Fitting (“A” Side)______________________________________________ -5 JIC
Inlet Fitting (“R” Side) _______________________________________________ -6 JIC
Outlet Fitting (“R” Side)______________________________________________ -6 JIC

6
DESCRIPTION
A. RTD Connector
B. Flexible Metal Conduit
C. “A” Side Inlet Fitting
D. “A” Side Outlet Fitting
E. Sensing Wire
F. “R” Side Inlet Fitting
G. TSU Body
H. “R” Side Outlet Fitting
I. Air Inlet Fitting
J. Air Outlet Fitting

7
INSTALLATION
CAUTION! Connecting the TSU between the first and second section of
Heated Hose results in the TSU sensing the material temperature exiting
the Heater and not the inside of the Heated Hose near the Spray Gun.
CAUTION! To protect the TSU sensor, pay special attention not to kink
or excessively bend the Heated Hoses. Do not coil the Heated Hoses
with a diameter of less than 4 feet (1.22 meters).
*Recommended order of connections
1. It is recommended that the TSU be
installed between the last section of
Heated Hose and the Gun Whip.
2. Before fastening all hoses, install the
insulation (not shown) onto the hoses.
3. Carefully straighten the sensing wire
and insert it into the Iso (A) Heated
Hose
4. Tighten all fluid and air fittings with
appropriate sized open-end wrenches.
5. Secure the RTD connectors
6. Slide the insulation over the TSU.

8
PART IDENTIFICATION
EL-51A-RTD
ITEM
QTY
PART NUMBER
DESCRIPTION
1
1
EL-00051A-9
TSU BLOCK WITH AIR
2
1
EL-00051A-4
1/4 X #5 JIC MALE FTG
3
1
EL-00051A-6
1/4 X #6 JIC MALE FTG
4
1
EL-00051A-3
1/8 X #4 JIC FEM SWIVEL FTG
5
1
EL-00051A-7
1/4 X #5 JIC FEMALE SWIVEL FTG
6
1
EL-00051A-5
1/4 X #6 JIC FEMALE SWIVEL FTG
7
1
EL-202
RTD HOSE SENSOR
8
1
GP-00100-1
PIPE NIPPLE 1/4
9
1
EL-00051A-10
1/4 MNPT X 1/4 FNPT SWIVEL
10
1
EL-00051A-8
INSULATION

9
MANUAL REVISIONS
Revision
Date
Changes
Approved
1.0
01-SEP-2015
Initial release of EL-51A Manual
Vadams
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