PMC PF-1600 User manual

PF(X)-1600
Proportioners
Pneumatic, Heated, Plural Component
Proportioner
For spraying Polyurethane Foam and
Coatings
For Professional Use Only
Not approved for use in explosive
atmosphere locations
Electrical Drawings
Ref. # 202104
Revision 1.1
February 21, 2019
Polyurethane Machinery Corp.
Corporate: 1 Komo Dr, Lakewood, NJ 08701
Manufacturing: 2 Komo Dr, Lakewood, NJ 08701
Phone: [phone]
Fax: [phone]
URL: http://www.polymacusa.com/
Before installing the PF Series Proportioner and start-up, carefully
read all the technical and safety documentation included in this
manual. Pay special attention to the information in order to know and
understand the operation and the conditions of use of the PF Series
Proportioner. All of the information is aimed at improving user safety
and avoiding possible breakdowns from the incorrect use of the PF
Series Proportioner.

TABLE OF CONTENTS
202104, Rev 1.1 i
TABLE OF CONTENTS
WARRANTY .......................................................................................................................................1
SAFETY AND HANDLING .....................................................................................................................3
220/400 VAC CONSOLE W/PBC...........................................................................................................5
Component Identification ............................................................................................................................... 5
Top Panel.........................................................................................................................................................5
Bottom Plate ...................................................................................................................................................7
Schematics.................................................................................................................................................... 10
24 VDC Power Circuit ....................................................................................................................................10
Pump Circuit ..................................................................................................................................................11
Pressure Balance Control Circuit ...................................................................................................................12
220/400 VAC CONSOLE W/O PBC .....................................................................................................13
Component Identification ............................................................................................................................. 13
Front Panel ....................................................................................................................................................13
Bottom Plate .................................................................................................................................................15
Schematics.................................................................................................................................................... 18
24 VDC Power Circuit ....................................................................................................................................18
Pump Circuit ..................................................................................................................................................19
220 VAC-3 PHASE POWER RAIL.........................................................................................................20
Component Identification ............................................................................................................................. 20
Schematics.................................................................................................................................................... 22
Incoming Power.............................................................................................................................................22
Heater Circuit ................................................................................................................................................23
220 VAC-1 PHASE POWER RAIL.........................................................................................................24
Component Identification ............................................................................................................................. 24
Schematics.................................................................................................................................................... 26
Incoming Power.............................................................................................................................................26
Heater Circuit ................................................................................................................................................27

TABLE OF CONTENTS
202104, Rev 1.1 ii
400 VAC-3 PHASE POWER RAIL.........................................................................................................28
Component Identification ............................................................................................................................. 28
Schematics.................................................................................................................................................... 30
Incoming Power.............................................................................................................................................30
Heater Circuit ................................................................................................................................................31

WARRANTY
202104, Rev 1.1 1
WARRANTY
Polyurethane Machinery Corporation (hereinafter “PMC”) provides this LIMITED WARRANTY
(hereinafter “Warranty”) to the original purchaser (hereinafter “Customer”) covering this
equipment and the original PMC manufactured accessories delivered with the equipment
(hereinafter “Product”) against defects in material or workmanship of the Product (hereinafter
“Defect” or “Defective”) for a period of one (1) year from the date of first purchase as shown on
the original PMC invoice (hereinafter “Warranty Period”).
If during the Warranty Period under normal use, the Product is suspected by Customer to be
Defective in material or workmanship, it is Customer’s responsibility to contact PMC and return
the Product to PMC as directed by PMC, freight prepaid. If PMC determines that the Product is
Defective and that such Defect is covered by this Warranty, PMC will credit Customer for the
reasonable freight charges incurred by Customer in returning the Defective Product to PMC,
and PMC (or its authorized agent) will, at PMC’s option, repair or replace the Product, subject to
the following:
Original Invoice: The original invoice must be kept as proof of the date of first sale and the
Product serial number. The Warranty does not cover any Product if the Original Invoice
appears to have been modified or altered, or when the serial number on the Product appears to
have been altered or defaced.
Product Maintenance: It is the Customer’s responsibility to maintain the Product properly. See
your maintenance schedule and owner’s manual for details. The Warranty does not cover an
improperly maintained Product.
Non-PMC Components and Accessories: Non-PMC manufactured components and accessories
that are used in the operation of the Product are not covered by this Warranty. Such
components and accessories shall be subject to the warranty offered to the Customer, if any, by
the original manufacturer of such component or accessory.
Other Warranty Exclusions: The Warranty does not cover any Product that PMC determines has
been damaged or fails to operate properly due to misuse, negligence, abuse, carelessness,
neglect, or accident. By way of example only, this includes:
Normal wear and tear.
Improper or unauthorized installation, repair, alteration, adjustment or modification of the
Product.
Use of heating devices, pumping equipment, dispensers, or other parts or accessories
with the Product that have not been approved or manufactured by PMC.
Failure to follow the operating instructions and recommendations provided by PMC.
Cosmetic damage.
Fire, flood, “acts of God,” or other contingencies beyond the control of PMC.

WARRANTY
202104, Rev 1.1 2
THE WARRANTY DESCRIBED HEREIN IS THE EXCLUSIVE REMEDY FOR THE
CUSTOMER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED,
STATUTORY OR OTHERWISE, AND THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE AND ALL OTHER WARRANTIES ARE
HEREBY DISCLAIMED. TO THE FULLEST EXTENT PERMITTED BY LAW, PMC SHALL
NOT BE RESPONSIBLE, WHETHER BASED IN CONTRACT, TORT (INCLUDING, WITHOUT
LIMITATION, NEGLIGENCE), WARRANTY OR ANY OTHER LEGAL OR EQUITABLE
GROUNDS, FOR ANY CONSEQUENTIAL, INDIRECT, INCIDENTAL, LOST PROFITS,
SPECIAL, PUNITIVE OR EXEMPLARY DAMAGES, WHETHER TO PERSON OR PROPERTY,
ARISING FROM OR RELATING TO THE PRODUCT, EVEN IF PMC HAS BEEN ADVISED OF
THE POSSIBILITY OF SUCH LOSSES OR DAMAGES.
Non-Warranty Service by PMC: If PMC determines that the suspected Defect of the Product is
not covered by this Warranty, disposition of the Product will be made pursuant to the terms and
conditions of PMC’s written estimate on a time and materials basis.
Continuing Warranty for Products Repaired or Replaced under Warranty: Following the repair
or replacement of a Product covered by this Warranty, such Product will continue to be subject
to the original Warranty for the remainder of original Warranty Period or for three (3) months
from the repair or replacement date, whichever is longer.
No Rights Implied: Nothing in the sale, lease or rental of any Product by PMC shall be
construed to grant any right, interest or license in or under any patent, trademark, copyright,
trade secret or other proprietary right or material owned by anyone; nor does PMC encourage
the infringement of same.
Exclusive Warranty: This writing is the final, complete, and exclusive expression of the Warranty
covering the Product. Any statements made by PMC, its employees or agents that differ from
the terms of this Warranty shall have no effect. It is expressly understood that Customer’s
acceptance of this Warranty, by performance or otherwise, is upon and subject solely to the
terms and conditions hereof, and any additional or different terms and conditions proposed or
expressed by Customer or anyone, whether in writing or otherwise, are null and void unless
specifically agreed to in writing by an Officer of PMC.

SAFETY AND HANDLING
202104, Rev 1.1 3
SAFETY AND HANDLING
This chapter contains important information on the safety, handling, and use of your PF Series
Proportioner.
Before installing the PF Series Proportioner and start-up,
carefully read all the technical and safety documentation
included in this manual. Pay special attention to the
information in order to know and understand the operation and
the conditions of use of the PF Series Proportioner. All of the
information is aimed at improving user safety and avoiding
possible breakdowns from the incorrect use of the PF Series
Proportioner.
WARNING! Presents information to alert of a situation that
might cause serious injuries if the instructions are not
followed.
CAUTION! Presents information that indicates how to avoid damage
to the equipment or how to avoid a situation that could cause minor
injuries.
NOTE! Is relevant information of a procedure being carried out.
Careful study of this manual will enable the operator to know the characteristics of the PF Series
Proportioner and the operating procedures. By following the instructions and recommendations
contained herein, you will reduce the potential risk of accidents in the installation, use or
maintenance of the PF Series Proportioner; you will provide a better opportunity for incident-free
operation for a longer time, greater output and the possibility of detecting and resolving
problems quickly and simply.
Keep this Operations Manual for future consultation of useful information at all times. If you lose
this manual, ask for a new copy from your PMC Distributor or go online and visit our web site at
http://www.polymacusa.com/.
The PF Series Proportioner has been designed and built for the application of polyurea
chemical systems, polyurethane foam chemical systems, and some two-component epoxy
systems.

SAFETY AND HANDLING
202104, Rev 1.1 4
WARNING! The design and configuration of the PF Series
Proportioner does not allow its use in potentially explosive
atmospheres, or the pressure and temperature limits
described in the technical specifications of this manual to be
exceeded.
Always use liquids and solvents that are compatible with the unit. If in doubt, consult your PMC
Distributor.
When working with the PF Series Proportioner, it is recommended that the operator wear
suitable clothing and elements of personal protection, including, without limitation, gloves,
protective goggles, safety footwear, and face masks. Use breathing equipment when working
with the PF Series Proportioner in enclosed spaces or in areas with insufficient ventilation. The
introduction and follow-up of safety measures must not be limited to those described in this
manual. Before starting up the PF Series Proportioner, a comprehensive analysis must be made
of the risks derived from the products to be dispensed, the type of application, and the working
environment.
To prevent possible injury caused by incorrect handling of the raw
materials and solvents used in the process, carefully read the Safety
Data Sheet (SDS) provided by your supplier.
Deal with the waste caused according to current regulations.
To avoid damage caused by the impact of pressurized fluids, do not
open any connection or perform maintenance work on components
subject to pressure until the pressure has been completely eliminated.
Use suitable protection when operating, maintaining or being present in
the area where the equipment is functioning. This includes, but is not
limited to, the use of protective goggles, gloves, shoes and safety
clothing and breathing equipment.
The equipment includes components that reach high temperatures and
can cause burns. Hot parts of the equipment must not be handled or
touched until they have cooled completely.
To prevent serious injury through crushing or amputation, do not work
with the equipment without the safety guards installed on the moving
parts. Make sure that all the safety guards are correctly reinstalled at
the end of the repair or maintenance work of the equipment.

220/400 VAC CONSOLE W/PBC
202104, Rev 1.1 5
220/400 VAC CONSOLE W/PBC
Component Identification
Top Panel

220/400 VAC CONSOLE W/PBC
202104, Rev 1.1 6
220/400 VAC CONSOLE W/ PBC
Top Panel
ITEM
QTY
PART NUMBER
DESCRIPTION
1
1
201218
E-STOP PUSH-TWIST
2
1
201219
CONTACT BLOCK, NON-LIGHTED SPST-NC
3
6
201222
LAMP HOLDER, PUSH-IN
4
11
201221
CONTACT BLOCK, NO, PUSH IN
5
1
201220
CONTACT BLOCK, NC, PUSH IN
6
3
201223
22M SWITCH, 2 POS RED, MANUAL
7
6
201224
MOUNTING COLLAR, 22M
8
1
201217
CYCLE COUNTER
9
1
201225
22M SWITCH, 3 POS WHITE, MANUAL
10
1
201226
22M SWITCH, 3 POS RED, MANUAL
11
1
201227
22M SWITCH, 2 POS GREEN, MANUAL
12
1
201228
LIGHT UNIT, GREEN, 24VDC
13
2
201229
LIGHT UNIT, ORANGE, 24VDC
14
2
202069
FASTNER, QUARTER TURN, 82 SERIES
15
1
201277
LABEL, TOP, PF-1600
16
1
201278
LABEL, CONTROLS, PF-1600
17
1
201279
COVER W/PEMS, PF-1600
18
1
EL-196
SWITCH, ROTARY, 7 POS, 15A
19
1
201302
LIGHT UNIT, RED, 24VDC, PUSH-IN
20
1
201301
LIGHT UNIT, GREEN, 24VDC,PUSH-IN
21
1
EL-197
KNOB, 1/4 DIA. BLACK
22
4
201215
LIGHT UNIT, RED, 24VDC
23
2
201212
RETAINER, QUARTER TURN FASTNER
24
2
201213
WASHER, CUPPED, NATURAL
25
2
201214
SPRING, QUARTER TURN FASTNER
26
1
201257
LIGHT UNIT, GREEN, 24VDC
27
1
201216
LIGHT UNIT, WHITE, 24VDC
28
1
201155
TEMPERATURE CONTROLLER, HOSE
29
2
201154
TEMPERATURE CONTROLLER, HTR
30
1
201157
COUNTER, COUNTDOWN, PROGRAMMED, OMRON

220/400 VAC CONSOLE W/PBC
202104, Rev 1.1 7
Bottom Plate

220/400 VAC CONSOLE W/PBC
202104, Rev 1.1 8

220/400 VAC CONSOLE W/PBC
202104, Rev 1.1 9
220/400 VAC CONSOLE W/ PBC
Bottom Plate
ITEM
QTY
PART NUMBER
DESCRIPTION
1
1
EL-35
HOSE HEAT RELAY
2
1
200495
COUNTER, NON-RESETTABLE
3
2
201230
RECEPTACLE, 82 QUARTER TURN
4
1
201245
ENCLOSURE, BTM W/PEMS
5
4
201057
NUT, HEX, 8-32
6
4
201058
NUT, HEX, 1/4-20
7
4
201056
WASHER, FLAT, 1/4
8
4
201059
WASHER, LOCK, NO 8
9
4
201060
WASHER, LOCK, 1/4
10
4
201061
WASHER, FLAT, NO 8
11
4
201063
WASHER, FLAT, NO 6
12
4
201062
WASHER, LOCK, NO 6
13
4
201064
NUT, HEX, 6-32
14
4
201065
SHCS, #6-32 X 0.375, 18-8 SS
15
4
201066
SHCS, 8-32 X 1/4, BO
16
2
201067
WASHER, LOCK, NO 5
17
2
201068
WASHER, FLAT, NO 5
18
2
201069
SHCS, 5-40 X 1/4, BO
19
1
EL-35-1
HEAT SINK
20
2
201072-1
SHCS, 8-32X 1 1/2, BO
21
3
201283
PANEL JACK, SNAP IN, TYPE E THERMOCOUPLE
22
1
201610
PWR RAIL ASY, 220V 1 PH, PF-1600
1
201300
PWR RAIL ASY, 220V 3 PH, PF-1600
1
201617
PWR RAIL ASY, 400V 3 PH, PF-1600
23
1
201303
DOOR MOUNTING KIT, ROTARY DISCONNECT
24
1
201304
DISCONNECT, ROTARY, 80A, 3 POLE
25
2
201231
BRACKET, RECEPTACLE
26
1
201291
STRAIN RELIEF, .590-1.00 ID
27
1
201258
CABLE ASSY, 24 SUPPLY
28
2
201531
CONNECTOR, DEVICE, REAR MOUNTING
29
1
EL-194-2
PROGRAMMED, EZ RELAY
30
1
EL-147
DIN RAIL, 35 X 7.5 MM
31
2
EL-152
END STOP; 35MM
32
2
EL-34
HOSE HEAT RELAY

220/400 VAC CONSOLE W/PBC
202104, Rev 1.1 10
Schematics
24 VDC Power Circuit

220/400 VAC CONSOLE W/PBC
202104, Rev 1.1 11
Pump Circuit

220/400 VAC CONSOLE W/PBC
202104, Rev 1.1 12
Pressure Balance Control Circuit

220/400 VAC CONSOLE W/O PBC
202104, Rev 1.1 13
220/400 VAC CONSOLE W/O PBC
Component Identification
Front Panel

220/400 VAC CONSOLE W/O PBC
202104, Rev 1.1 14
220/400 VAC CONSOLE W/O PBC
Front Panel
ITEM
QTY
PART NUMBER
DESCRIPTION
1
1
201218
E-STOP PUSH-TWIST
2
1
201219
CONTACT BLOCK, NON-LIGHTED SPST-NC
3
6
201222
LAMP HOLDER, PUSH-IN
4
11
201221
CONTACT BLOCK, NO, PUSH IN
5
1
201220
CONTACT BLOCK, NC, PUSH IN
6
3
201223
22M SWITCH, 2 POS RED, MANUAL
7
6
201224
MOUNTING COLLAR, 22M
8
1
201217
CYCLE COUNTER
9
1
201225
22M SWITCH, 3 POS WHITE, MANUAL
10
1
201226
22M SWITCH, 3 POS RED, MANUAL
11
1
201227
22M SWITCH, 2 POS GREEN, MANUAL
12
1
201228
LIGHT UNIT, GREEN, 240VDC
13
2
201229
LIGHT UNIT, ORANGE, 24VDC
14
2
202069
FASTNER, QUARTER TURN, 82 SERIES
15
1
201277
LABEL, TOP, PF-1600
16
1
201569
LABEL, CONTROLS, PF-1600
17
1
201279
COVER W/PEMS, PF-1600
22
4
201215
LIGHT UNIT, RED, 24VDC
23
2
201212
RETAINER, QUARTER TURN FASTNER
24
2
201213
WASHER, CUPPED, NATURAL
25
2
201214
SPRING, QUARTER TURN FASTNER
26
1
201257
LIGHT UNIT, GREEN, 24VDC
27
1
201216
LIGHT UNIT, WHITE, 24VDC
28
1
201155
TEMPERATURE CONTROLLER, HOSE
29
2
201154
TEMPERATURE CONTROLLER, HTR
30
1
201157
COUNTER, COUNTDOWN, PROGRAMMED, OMRON

220/400 VAC CONSOLE W/O PBC
202104, Rev 1.1 15
Bottom Plate

220/400 VAC CONSOLE W/O PBC
202104, Rev 1.1 16

220/400 VAC CONSOLE W/O PBC
202104, Rev 1.1 17
220/400 VAC CONSOLE W/O PBC
Bottom Plate
ITEM
QTY
PART NUMBER
DESCRIPTION
1
1
EL-35
HOSE HEAT RELAY
2
1
200495
COUNTER, NON-RESETTABLE
3
2
201230
RECEPTACLE, 82 QUARTER TURN
4
1
201245
ENCLOSURE, BTM W/PEMS
5
4
201057
NUT, HEX, 8-32
6
4
201058
NUT, HEX, 1/4-20
7
4
201056
WASHER, FLAT, 1/4
8
4
201059
WASHER, LOCK, NO 8
9
4
201060
WASHER, LOCK, 1/4
10
4
201061
WASHER, FLAT, NO 8
11
4
201063
WASHER, FLAT, NO 6
12
4
201062
WASHER, LOCK, NO 6
13
4
201064
NUT, HEX, 6-32
14
4
201065
SHCS, #6-32 X 0.375, 18-8 SS
15
4
201066
SHCS, 8-32 X 1/4, BO
16
2
201067
WASHER, LOCK, NO 5
17
2
201068
WASHER, FLAT, NO 5
18
2
201069
SHCS, 5-40 X 1/4, BO
19
1
EL-35-1
HEAT SINK
20
2
201072-1
SHCS, 8-32X 1 1/2, BO
21
3
201283
PANEL JACK, SNAP IN, TYPE E THERMOCOUPLE
22
1
201610
PWR RAIL ASY, 220V 1 PH, PF-1600
1
201300
PWR RAIL ASY, 220V 3 PH, PF-1600
1
201617
PWR RAIL ASY, 400V 3 PH, PF-1600
23
1
201303
DOOR MOUNTING KIT, ROTARY DISCONNECT
24
1
201304
DISCONNECT, ROTARY, 80A, 3 POLE
25
2
201231
BRACKET, RECEPTACLE
26
1
201291
STRAIN RELIEF, .590-1.00 ID
27
1
201258
CABLE ASSY, 24 SUPPLY
28
2
201531
CONNECTOR, DEVICE, REAR MOUNTING
29
2
EL-34
HOSE HEAT RELAY