Podkriznik Edyn 1120 User manual

E'dyn 1120 - Instructions Manual

TABLE OF CONTENTS
1TO THE OWNER ............................................................................. 3
2INTRODUCTION.............................................................................. 4
3COMPONENTS AND EQUIPMENT................................................. 5
4TECHNICAL DATA.......................................................................... 7
5SAFETY........................................................................................... 9
5.3.1 Danger ........................................................................................................................... 10
5.3.2 Warning ......................................................................................................................... 10
5.3.3 Caution .......................................................................................................................... 11
5.3.4 Advice ............................................................................................................................ 11
6START-UP..................................................................................... 12
7OPERATION.................................................................................. 18

7.3.1 Starting a trip................................................................................................................. 20
7.3.2 Driving............................................................................................................................ 20
7.3.3 Ending a trip................................................................................................................... 21
8ERROR MESSAGES..................................................................... 22
9CARE AND SERVICE.................................................................... 24
10 GENERAL WARRANTY CONDITIONS......................................... 25
11 DISPOSAL AND ENVIRONMENT ................................................. 26
12 DECLARATION OF CONFORMITY............................................... 27
13 COPYRIGHT.................................................................................. 28
WARRANTY VOUCHER...................................................................... 29

E'DYN –Instruction Manual
Page 3of 30
1 TO THE OWNER
Dear Customer,
thank you for selecting an E'dyn outboard motor. The product was designed with care and precision by
the family company Podkrižnik d.o.o. Although this is our first product in this market segment, we have
more than 30 years of experience and tradition in the field of drive technology. Our goal is to provide
safe and user-friendly systems. We hope the your new E'dyn will provide maximum enjoyment and an
unforgettable user experience.
This Instructions Manual contains information you need for proper usage and maintenance of the
product, so please take the time to read it. Taking the instructions in the manual into a count is necessary
for smooth and appropriate function of the product.
We try to continuously improve our products. Therefore, if you have any comments, suggestions or
questions about the outboard motor, please feel free to contact us.
Your E'dyn team

Page 4of 30
2 INTRODUCTION
General information
This manual describes all major functions of the electric propulsion system E'dyn. The main purpose of
this manual is to give the user basic information about the usage of the selected product. The manual
includes:
•basic information about the components and their main function,
•the characteristics of the outboard motor,
•warnings for possible dangers and their consequences,
•instructions for appropriate and safe usage, as well as the maintenance of the electric
propulsion system E'dyn.
You can find the instructions manual among other useful information on the Internet on our website
http://www.edyn-marine.com/. We suggest that you take a look.
To understand the basic functions of the system and the be aware of the possible danger, please read
the instructions manual. The manual should be kept onboard in a waterproof bag when boating and
should stay with the outboard motor if it is sold. With careful following of the instructions, you will be
able to avoid potential dangers and their consequences, reduce the repair costs and increase the life
time and reliability of the electric propulsion system E'dyn.
Used symbols
The manual contains descriptions of several warnings, which refer to the standard symbols down below.
Fig. 1: Used symbols

Page 5of 30
3 COMPONENTS AND EQUIPMENT
Content of package
The complete package of delivery of your Electric propulsion system E'dyn includes components, which
are listed down below:
COMPONENTS
QUANTITY
IDENT
Outboard
1
10006822
Battery system
1
10008058
Display
1
10008056
Battery charger
1
10008060
Communication cable 3,5 m
1
10008054
Battery cable
1
10008055
Cable harness
1
10008057
Communication cable 2m
1
10008061
Dsitribution box
1
10008062
Throttle lever
1
10008063
DC / DC Converter
1
10008064
Charger KOP
1
10008065

Page 6of 30
Outboard overview
Fig. 2: Overview of drive parts and components
Position
Description
1
Propeller
2
Antiventialtion plate
3
Midsection
4
Head plate
5
Handle
6
Gearcase
7
Clamp bolt
8
Outboard bracket
9
Steering mechanism
10
Motor head

Page 7of 30
4 TECHNICAL DATA
Data sheet
Technical data Motor E'dyn 1120
Outboard
Rated Voltage
48 V
Rated power
11 kW
Nominal current consumption
220 A
RPM on output shaft
2400 rpm
System efficiency
> 90 %
Dimensions
670 mm x 405 mm x 1151 mm
Trim
Electric trim
Weight
~ 45 kg
Waterproof
IP65
Propeller shaft
Standard
Suitable batteries
Li-ion, Lead-acid
Battery system
Rated voltage
50,4 V
Capacity
160 Ah, 8 kWh
Battery type
Li-ion
Charging time
From 80 % < 3 h, 100 % < 5 h
Dimensions
794 mm x 540 mm x 220 mm
Weight
67,3 kg
Display
Supply voltage
12 –75 VDC
Current measuring method
Shunt
Current measurement range
+/- 20 A to +/- 600 A, configurable in Setup
Display
LCD monochrome 128 x 64
Enclosure protection
IP65 (face), IP40 (rear)
Dimensions (L x W x H)
133 mm x 86 mm x 48 mm
Battery charger
Supply voltage
1 –75 VDC / 47 –63 Hz
Rated current
Max. 13 A at 230 V (16 A at 120 V)
Socket type
F (single phase)
Output voltage
14 VDC –58 VDC
Nom. Output current
45 A
Dimensions
407 mm x 159 mm x 140 mm
Weight
5,6 kg
Accessories
Throttle
Steering system

Page 8of 30
Specification label
Fig. 3: Specification label
Position
Description
1
QR code
2
Rated voltage
3
RPM on output shaft
4
Dimensions
5
CE mark
6
Logo
7
Rated power
8
System efficiency
9
Trim
10
Weight

Page 9of 30
5 SAFETY
Functions
Reliability and safety are very important to use. That's why the electric propulsion system E'dyn is
equipped with functions to provide safe usage for the customer.
Safety action
Description
Kill switch (optional)
Shuts the system down with disconnecting the
energy supply.
Overtemperature protection
The power is reduced if any of the main
components is overheating.
Electronic protection
Protects the whole system when reaching the
electric limits (overcurrent, overvoltage, etc.)
Recommendations
In order of safe and effective usage please take the following steps into a count:
•read these instructions manual carefully before operating the system,
•comply with the instructions and safety recommendations.
In case of not taking the instructions in this manual and safety recommendations into a count, the
company Podkrižnik d.o.o. is not responsible for any kind of accidents. The consequences of not
following instructions are damage to the product or personal injury.
General recommendations
Despite all safety features of the electric propulsion system E'dyn, there are some possible dangers
when using the system. The consequences can be fatal and can end in bad injury or even death.
Therefore, using the E'dyn system properly is crucial for safety reasons. In order of preventing personal
injuries please be aware of some of the dangers. The possible dangers are split in three main categories:
»Danger«, »Warning« and »Caution«; and are described down below.

Page 10 of 30
5.3.1 Danger
To avoid possible danger, please follow the instructions in the table down below:
Nr.
Danger
Description
Possible consequences
1
Battery gas
Danger from battery gases; do not use
the system if the battery is damaged!
Severe physical injuries, death
2
Fire
Danger from overheating; if you see the
smoke turn the system off!
Severe physical injuries, death
3
Breaking away
from holder
Danger of outboard motor breaking
away from the holder!
Severe physical injuries, death
5.3.2 Warning
In order to take warnings into a count, please follow the instructions in the table down below:
Nr.
Warning
Description
Possible consequences
1
Electric shock
Prevent contact with damaged or
uninsulated parts!
Physical injuries, death
2
Rotating parts
Prevent contact with rotating parts of
the motor!
Physical injuries, death
3
Short circuit
Prevent contact of metal components
with battery!
Physical injuries, death
4
Overheating
Use the E'dyn and no other cable set
for connecting the components!
Physical injuries, death
5
Cutting by
propeller
Prevent contact with propeller, beware
of people in water!
Physical injuries, death

Page 11 of 30
5.3.3 Caution
In order to take cautions into a count, please follow the instructions in the table down below:
Nr.
Caution
Description
Possible consequences
1
Heavy loads
Do not lift the system on your own!
Physical injuries, property damage
2
Damaged
battery
Check that no-one is present when
tilting the motor!
Physical injuries, property damage
3
Risk of burns
Prevent contact with motor during or
after a trip!
Physical injuries, property damage
5.3.4 Advice
In order of making a trip with the E'dyn system as safe as possible, we suggest you follow the advices
described down below:
Nr.
Advice
Description
Possible consequences
1
Life jackets
We suggest all members of the trip to
put on a life jacket!
Physical injuries, property damage
2
Noticed
damage
We suggest not starting the trip if you
notice any damage on the system!
Physical injuries, property damage
3
Emergency
STOP
We suggest putting on the emergency
STOP string!
Physical injuries, property damage
4
Battery charge
We suggest you check the state of
charge of the battery before starting a
trip!
Physical injuries, property damage

Page 12 of 30
6 START-UP
Mounting the outboard motor
When mounting the outboard motor to the boat, please be aware of the following dangers:
•Danger Nr. 1
oDescription: Danger of breaking away the outboard motor from the holder!
oPossible consequences: Severe physical injuries, death.
•Caution Nr. 1
oDescription: Do not lift the system on your own!
oPossible consequences: Physical injuries, property damage.
Fig. 4: Bracket components –Part 1
Component positions on the Figure 5 and Figure 6:
1. Outboard bracket
2. Clamp bolt
Follow the steps described down below when mounting the outboard motor to the boat:
1. Remove the packaging of the required components
2. Set the drive with the Outboard bracket (Pos. 1) to the holder on the boat
3. Fix the outboard to the boat with tightening the Clamp bolts (Pos. 2)

Page 13 of 30
Fig. 5: Bracket components –Part 2
Mounting a different propeller
When mounting a different propeller on the propeller shat of the outboard motor, please be aware of
the dangers:
•Warning Nr. 5
oDescription: Prevent contact with propeller, beware of people in water!
oPossible consequences: Physical injuries, death.
Fig. 6: Propeller mounting

Page 14 of 30
Component positions on the Figure 7:
1. Thrust washer
2. Propeller
3. Plain washer
4. Hex nut
Follow the steps described down below when mounting a different propeller on the propeller shaft of
the outboard motor:
1. Remove the Hex nut (Pos. 4) and Plain washer (Pos. 3) from the propeller shaft. With these two
components removed, the propeller is not mounted to the shaft anymore
2. Remove the Propeller (Pos. 2) from the shaft by pulling it down
3. Replace the propeller with the desired and place it on the propeller shaft. Adjust the new
propeller to the Thrust washer (Pos. 1)
4. Fix the propeller to the shaft by mounting the Plain Washer (Pos. 3) and Hex nut (Pos. 4) on the
propeller shaft
Mounting the steering mechanism
Component positions on the Figure 8:
1. Head plate
2. Steering rod
3. Washer
4. Plain Washer 1
5. Screw M6
6. Main rod
7. Bracket axis
8. Nut 7/8-14
9. Teleflex Nut cover
10. Plain Washer 2
11. Base Nut
Follow the steps described down below when mounting the steering mechanism on the outboard
motor:

Page 15 of 30
1. Mount the first end of the Steering rod (Pos. 2) to the Head plate (Pos. 1) with the help of the
Washers (2x Pos. 3), Plain Washer 1 (Pos. 4) and Screw M6 (Pos. 5)
2. Insert the Main rod (Pos. 6) into the Bracket axis (Pos. 7) and fix it with Nut 7/8-14 (Pos. 8) on
one end and with Teleflex Nut cover (Pos. 9) on the other end
3. Mount the second end of the Steering rod (Pos. 2) through the hole of the Main rod (Pos. 6)
4. Mount the second end of the Steering rod (Pos. 2) to the Main rod (Pos. 6) with help of the
Plain Washer 2 (Pos. 10) and Base Nut (Pos. 11)
Fig. 7: Steering mechanism mounting
Trimming the motor
The angle of the outboard can be changed with help of the trim function.
Component positions on the Figure 9:
1. Fixing Screw
2. Fixing Nut
3. Trim pin
If you want to adjust the angle by adjusting the position of the pin, follow the steps, which are described
down below:

Page 16 of 30
1. Untighten the Fixing Screw (Pos. 1) and Fixing Nut (Pos. 2)
2. Set the desired position of the outboard by adjusting the Trim pin (Pos. 3)
3. After setting the position, tighten up the Fixing Screw (Pos. 1) and Fixing Nut (Pos. 2)
Fig. 8: Trim setting components
Connecting the battery
When connecting the battery to the outboard motor, please be aware of the following dangers:
•Danger Nr. 3
oDescription: Danger of breaking away the outboard motor from the holder!
oPossible consequences: Severe physical injuries, death.
•Caution Nr. 1
oDescription: Do not lift the system on your own!
oPossible consequences: Physical injuries, property damage

Page 17 of 30
In addition of using the outboard motor, the drive has to be connected to the battery.
Component positions on the Figure 10:
1. Battery connector +
2. Battery connector –
3. Cable set connector +
4. Cable set connector –
5. CAN communication connector
When connecting the E'dyn drive to the battery system, follow the steps, which are described down
below:
1. Connect Cable set connector + (Pos. 3) to Battery connector + (Pos. 1)
2. Connect Cable set connector - (Pos. 4) to Battery connector - (Pos. 2)
3. Connect CAN communication cable to CAN output on battery output plate (Pos.5)
Fig. 9: Battery connection
5

Page 18 of 30
7 OPERATION
Safety guidelines during operation
When operating the electric propulsion system E'dyn, please be aware of the following dangers,
warnings and cautions:
•Danger Nr. 1
oDescription: Danger from battery gases; do not use the system if the battery is
damaged!
oPossible consequences: Severe physical injuries, death.
•Danger Nr. 2
oDescription: Danger from overheating; if you see the smoke urn the system off!
oPossible consequences: Severe physical injuries, death.
•Warning Nr. 1
oDescription: Prevent contact with damaged or uninsulated parts!
oPossible consequences: Physical injuries, death.
•Warning Nr. 2
oDescription: Prevent contact with rotating parts of the motor!
oPossible consequences: Physical injuries, death.
•Warning Nr. 3
oDescription: Prevent contact of metal components with battery!
oPossible consequences: Physical injuries, death.
•Warning Nr. 5
oDescription: Prevent contact with propeller, beware of people in water!
oPossible consequences: Physical injuries, death.
•Caution Nr. 1
oDescription: Do not lift the system on your own!
oPossible consequences: Physical injuries, property damage.
•Caution Nr. 2
oDescription: Check that no-one is present when tilting the motor!
oPossible consequences: Physical injuries, property damage.
•Caution Nr. 3
oDescription: Prevent contact with motor during or after a trip!
oPossible consequences: Physical injuries, property damage.

Page 19 of 30
Turning the power ON/OF
The electric propulsion system E'dyn should be turning the power ON/OFF with a boat master ignition
key. If you want to turn the power ON/OFF, put the key into the key lock and the rotate it to ON position
as shown in the Figure 11. After turning system ON, wait a few seconds for system to normalize.
Component positions on the Figure 11:
1. Key
2. ON rotation
3. OFF rotation
When turning your electric propulsion system E'dyn ON/OFF follow the steps, which are described down
bellow:
1. Put the Key (Pos. 1) into the key lock
2. Use the Right rotation (Pos. 2) to turn the system ON
3. Use the Left rotation (Pos. 3) to turn the system OFF
Fig. 10: Key lock usage