Polaris Power P3000iE User manual

PMS 419
P3000iE
Operator’s Manual
(Australian model)
Failure to properly follow the instructions and precautions in
this manual can result in property damage, serious injury or
DEATH!
For your nearest Polaris supplier,
call 0393945610
or visit www.polarispower.com.au
Polaris Sales Australia Pty Ltd.,
(ABN 62088081949) of Locked Bag 2006,
Sunshine Post Shop,
Sunshine, Victoria, 3020
Australia Part No. 9925472 Rev 02
POLARIS POWER™

1
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Controls and features . . . . . . . . . . . . . . . . . . . 16
First Use Instructions . . . . . . . . . . . . . . . . . . . 22
Pre-Operation Inspection . . . . . . . . . . . . . . . . 26
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Transportation and Storage . . . . . . . . . . . . . . 58
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . 66
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 67
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . 77
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

2
INTRODUCTION
Welcome
Thank you for purchasing a POLARIS POWERTM Generator, and
welcome to our world-wide family of POLARIS owners.
Here at POLARIS we proudly produce an exciting line of utility and
recreational products.
• Snowmobiles
• All-terrain vehicles (ATVs)
•RANGER®utility vehicles
•RZR
®sport vehicles
•VICTORY
®Motorcycles
• INDIAN®Motorcycle
•GEM
®electric vehicles
• POLARIS POWERTM Generator
We believe POLARIS sets a standard of excellence for all utility
vehicles, recreational vehicles, and power equipment manufactured in
the world today. Many years of experience have gone into the
engineering, design, and development of your POLARIS machine.
For safe and enjoyable operation of your generator, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual
contains instructions for minor maintenance, but information about
major repairs is outlined in the POLARIS Service Manual and should be
performed only by a factory certified technician.
For all technical questions visit www.polarispower.com.au.

3
INTRODUCTION
Intended Use
The POLARIS Power Generator is intended to supply power for
appliances.
Appliances that use more than 2800 Watts of combined power
consumption should not be connected to this generator.
Safety Precautions
Failure to follow recommended precautions and procedures could result
in severe injury or death. Always heed all safety warnings on the product,
and follow all operation, inspection, and maintenance procedures outlined
in this manual.
Please read the entire Owner’s Manual. This manual contains
information essential to safe operation and proper maintenance of the
generator. Anyone who operates the generator must read the owner’s
manual before operating the generator.
Read and understand the information found in the safety section starting
on page 6 of this manual, and have the manual on hand when operating
the generator. Following the safety precautions and procedures will
ensure a safe operating experience.
Understand and follow all inspection and maintenance procedures
outlined in this manual starting on page 26. Following these procedures
will ensure that the generator remains in safe operating conditions at all
times.

4
INTRODUCTION
Warnings, Cautions and Notices
Signal Words and Safety Terms
The following signal words and symbols appear throughout this manual.
Your safety, and the safety of others, is involved when these words and
symbols are used. Become familiar with their meaning before reading
the manual.
A safety alert warning indicates a hazardous situation which, if not
avoided, may result in death or serious injury.
A safety alert caution indicates a hazardous situation which, if not
avoided, may result in minor or moderate injury.
A notice is used to address practices not related to physical injury.
IMPORTANT: Key reminders during assembly, disassembly, and inspection
of components.
Note: Key information to clarify instructions.
ALCOHOL OR DRUG USE
Operating the generator after consuming alcohol or drugs could adversely
affect operator judgement. Never consume alcohol or drugs before or
while operating the generator.

5
INTRODUCTION
Identification Numbers and Locations
Record your generator’s
identification numbers in the
space provided. The model and
serial number decal is located
inside the service door.
MODEL NUMBER: _______________________________________________________
SERIAL NUMBER: _______________________________________________________
PURCHASE DATE: _______________________________________________________
PURCAHSE LOCATION: __________________________________________________
Serial Number

6
SAFETY
Safety Warnings and Precautions
IMPORTANT SAFEY INSTRUCTIONS. SAVE THESE
INSTRUCTIONS.
Failure to follow recommended precautions and procedures could result
in severe injury or death. Always read all safety precautions and follow all
operation, inspection, and maintenance procedures outlined in this
manual.
General
• Read and understand all of the safety and operating information in
this manual and on the product before using the machine. Use the
generator only as described in this manual.
• Understand and follow all inspection and maintenance procedures
outlined in this manual. Following these procedures will ensure that
the generator remains in safe operating condition.
• Turn the Engine switch to the OFF position. Turn off the petrol valve
when the generator is not in use for a long time.

7
SAFETY
Safety Warnings and Precautions
It is the responsibility of the owner to ensure that all users of this genera-
tor are fully informed of the safety and operating information prior to use.
Before and During Operation
• Perform all Pre-Operation Inspection activities as shown on page 26
of this manual. Inspect and tighten all parts before each use. Ensure
the generator does not have any damaged, loose, or missing parts
before use. All defects should be corrected before use. Do not operate
the generator if it has been dropped or damaged until all defective
parts have been repaired.
• Do not place any flammable materials near the generator.
• Never start the generator or let it run in an enclosed area. Exhaust
vapors are poisonous and can cause loss of consciousness or death in
a short time. Keep the generator away from buildings and other
equipment during operation.
• Do not operate the generator in exposed locations where it will be
subjected to wet conditions.
• Do not touch the generator with wet hands, as this may cause severe
electric shocks.
• Do not pour water directly over the generator or wash it.
• Do not use or store the generator in the rain or snow.
• Do not cover the generator when in use.
• Always operate the generator on a firm, flat, and level surface, as the
generator will vibrate on an irregular surface. If the generator is tilted,
fuel may spill or the generator may tip over, causing a hazardous
situation. Lock the wheels before using.

8
SAFETY
Safety Warnings and Precautions
Before and During Operation
• Do not connect the generator to another power supply source.
• The engine becomes extremely hot during and immediately after it
has been in use. Be careful not to touch any parts of the hot engine,
especially the muffler or muffler cover, or serious burns may result.
• Do not connect external equipment to the generator before starting
the engine.
• Do not use for life support, or life sustaining systems.
• The output of this generating set is potentially lethal. The set should
not be connected to a fixed electrical installation except by an
appropriately licensed person.
• Do not operate in a hazardous location, e.g. where there may be a risk
of explosion of petrol fumes, leaking gas or explosive dusts.
• Do not operate in a confined area where exhaust gases, smoke or
fumes could reach dangerous concentrations.
• Do not refuel while engine is running.
• Make sure to push two universal wheels to "lock" position when the
generator is running, in transportation and storage.

9
SAFETY
Safety Warnings and Precautions
Operator Safety
Operating the generator with worn, damaged, or malfunctioning
components could result in serious injury or death. Never start the engine
without checking all of the generator components to be sure of proper
operation.
• Read and understand all of the safety and operating information in
this manual and on all warning labels before using the generator. Use
the generator only as described in this manual.
• Know how to stop the generator quickly in case of emergency, see
page 31 for information on stopping the unit quickly.
• Keep children, pets, and bystanders at a safe distance from the
generator.
• Review and understand the use of all generator controls.
• Be sure that anyone who operates the generator receives proper
instruction and reads this manual completely. Do not let children
operate the generator.
• Use the generator only for intended purposes.
• Turn off the generator immediately if the unit begins to operate
abnormally. After the generator has cooled, disconnect the generator
and call your authorized POLARIS supplier.
• While operating the generator, if you experience headache, fatigue,
nausea / vomiting, confusion, or seizures, immediately get to fresh
air. Do not delay and do not attempt to shut down the unit.
• Run the generator on flat, dry surfaces only. The generator can only
be run while stationary. Do not run the generator on any moving
vehicle or objects.

10
SAFETY
Safety Warnings and Precautions
Fuel Safety
Petrol is highly flammable and explosive under certain conditions. Always
use caution when handling petrol.
• Petrol is extremely flammable, and petrol vapor can explode. Before
refueling allow the engine to cool completely if the generator has
been in operation.
• Always store petrol in an approved container.
• Always refuel outdoors or in a well-ventilated area away from any
combustible materials.
• Do not smoke or allow open flames or sparks in or near the area
where refueling is performed or where petrol is stored.
• Never permit children to handle petrol.
• Never refuel around bystanders, pets, and flammable objects.
• Loosen the fuel cap slowly to relieve pressure in the tank.
• Take care not to overfull or spill any fuel on the generator or muffler
when refueling.
• If petrol spills on skin or clothing, immediately wash it off with soap
and water and change clothing.
• Do not use the generator if you observe leaking petrol. Have the
generator serviced immediately and before using it again.
• When operating or transporting the generator, be sure it is kept
upright. If it tilts, fuel may leak. Be sure the fuel tank cap is tightened
when transporting the generator.
• Do not refuel using petrol station pumps.
• Remove fuel from the generator before transporting in a vehicle.
Do not swallow petrol, inhale petrol vapors, or spill petrol. If you swallow
petrol, inhale more than a few breaths of petrol vapor, or splash petrol in
your eyes, see a physician immediately. If petrol spills on skin or clothing,
immediately wash it off with soap and water and change clothing.

11
SAFETY
Safety Warnings and Precautions
Carbon Monoxide Safety
Generator exhaust contains Carbon Monoxide (CO) vapors. Exposure to
Carbon Monoxide by people or pets can result in SEVERE INURY or
DEATH. ALWAYS operate generator according to guidelines in labels and
this manual.
• This portable generator runs on petrol. The generator exhaust vapor
contains carbon monoxide (CO).
• Carbon monoxide is odorless. You cannot smell it.
• Carbon monoxide is colorless. You cannot see it.
• Never run an engine in an enclosed area. Exhaust contains poisonous
carbon monoxide vapor that can cause loss of consciousness or death.
Operate the engine in an open, and well ventilated area. The generator
is for outdoor use only.
• Do not use the generator indoors in garages, basements, crawl spaces,
sheds, portable buildings, or similar areas even if doors and / or
windows are open or if ventilating fans are used to circulate air.
• Do not use the generator near windows, doors, vents or any other
building openings even if they are closed. Poor seals on a door, as just
one example, could still permit high levels of carbon monoxide to
infiltrate the living area of a home.
• Be sure to install approved carbon monoxide detectors in your home
that have battery back-up systems that will continue to detect the
presence of carbon monoxide during electric-power outages. Test
these devices and replace batteries as recommended by their
respective manufacturers.
• If you experience headache, fatigue, nausea / vomiting, confusion, or
seizures, immediately get to fresh air and away from the unit. Do not
delay for any reason.
• Do not run the generator directly on grass or with the exhaust pipe
close to plants or grass. Exhaust gas temperature will be high.

12
SAFETY
Safety Warnings and Precautions
Electrical Safety
This generator produces high voltage electricity.
• The generator produces enough electric power to cause serious shock
or electrocution if misused.
• Always connect the generator to a suitable ground circuit.
• When servicing the generator, disconnect the spark plug wire and
place it where it cannot contact the plug. Turn the engine switch to the
OFF position.
• Do not check for a spark with the plug removed. Use only approved
spark plug testers.
• Using a generator or electrical appliance in wet conditions, such as
rain or snow, or near a pool or sprinkler system, or when your hands
are wet, could result in electrocution. Keep the generator dry and
away from all sources of moisture.
• If the generator is stored outdoors, unprotected from the weather,
check all of the electrical components on the control panel before
each use. Moisture or ice can cause a malfunction or short circuit in
electrical components that could result in electrocution.
• Do not connect the generator to a building’s electrical system unless
an isolation switch has been installed that meets applicable electrical
codes and regulations.
• To avoid overloading the generator, ensure that the load is kept within
the rated power range stated on the generator. Overloading will
damage the unit and / or shorten its operating lifespan.
• Do not attempt to connect P3000iE generators in parallel.
Fire Safety
Generator exhaust system gets hot enough to ignite some materials and
burn skin if touched.
• Keep the generator away from buildings, other equipment, and
combustible materials during operation.
• Do not enclose the generator in any structure.
• Keep children and pets away from generator.

13
SAFETY
Safety Warnings and Precautions
Fire Safety
• Exhaust system components are very hot during and after use. Hot
components can cause burns and fire. Do not touch the hot exhaust
system components. Always keep combustible materials away from
the exhaust system.
• Ensure that any spilled fuel is properly wiped up prior to using the
generator as fuel vapors are flammable.
Extension Cord Information
• Read the manufacturer starting and running wattage details and
operating instructions for the device(s) and appliance(s) that will be
used. Often this information can be found in the owner's manual or on
specification decals on the device or appliance.
• POLARIS recommends using only U.L. (Underwriters Laboratories,
Inc.) approved extension cords labeled with the use, size, and wattage
rating. Only use heavy-duty extension cords with a three-prong
(grounded) plug for your safety. Decide on what length extension
cord is required as cord length determines the extension cord gauge.
Remember, as the cord gets longer, the current capacity of the cord
decreases.
• Never use an extension cord designated as “indoor use only”
outdoors.
• Store all extension cords indoors when not in use. Outdoor conditions
can deteriorate a cord over time.
• Never keep an extension cord plugged in when not in use. The cord
will still conduct electricity until it is unplugged from the outlet.
• Before plugging an extension cord or power cord into the generator,
check the cord for any signs of damage.
Equipment Modifications
Modifying the generator by adding or removing any parts, components,
or any modifications not approved by POLARIS may void the warranty.
Such modifications may make the generator unsafe to operate and could
result in severe injury to operators and / or bystanders, as well as
damage to the generator. Some modifications may not be legal in your
area. If in doubt, contact your authorized POLARIS supplier.

14
SAFETY
Safety Labels and Locations
Safety and warning decals have been placed on the generator for your
protection. Read and follow the instructions of the decals and warnings
on the generator carefully. If any of the decals depicted in this manual
differ from the decals on your generator, always read and follow the
instructions of the decals on the generator.
Carbon Monoxide Warning
Using a generator indoors CAN KILL YOU IN MINUTES.
The carbon monoxide warning is located on top of the generator.
Outdoor Use ONLY Danger Label
Generator Exhaust contains carbon
monoxide. This is a poison you
cannot see or smell.
NEVER use inside a home or
garage, EVEN IF doors and
windows are open.
Only use OUTSIDE and far away
from windows, doors, and vents.
Hot Exhaust Caution
The hot exhaust caution is located
on the muffler cover.
Contacting a hot exhaust system
can cause serious burns.
Do not touch if generator is or has been running.
WARNING
Improper Generator use can result in SEVERE INJURY or DEATH. Read the Owner’s Manual. Follow all instructions and Warnings.
Generator exhaust contains poisonous
Carbon Monoxide (CO) vapors. ALWAYS
operate in a well-ventilated area.
NEVER operate in a home, garage, enclosed
area or near windows, doors, or people.
NEVER operate near ammable objects.
Petrol is ammable and explosive. Severe
burns can result. ALWAYS stop engine and let
cool before refueling. ALWAYS check for fuel
leaks and wipe up any spills. ALWAYS turn fuel to
OFF when not in use. NEVER handle petrol
indoors. NEVER overll fuel tank.
Electrocution can result from using generator in rain,
snow, near water, with wet hands, or with improper
connections. ALWAYS keep generator and surrounding
area dry. NEVER connect generator to any building
without electrical-isolation protection that meets
applicable codes and regulations.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside a home
or garage. EVEN IF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors, and vents.
CAUTION
Contacting a hot exhaust system
can cause serious burns.
Do not touch if generator is or has
been running.

15
SAFETY
Safety Labels and Locations
Improper Generator use can result in SEVERE INJURY or DEATH. Read the
OWNER’S MANUAL. Follow all Instructions and Warnings.
Petrol is flammable and explosive. Severe burns can result. ALWAYS stop
the engine and let cool down before refueling. ALWAYS check for fuel
leaks and wipe up any spills. ALWAYS turn the fuel to OFF when not in
use. NEVER handle petrol indoors. NEVER overfill the fuel tank.
Generator exhaust contains poisonous Carbon Monoxide (CO) vapors.
ALWAYS operate in a well-ventilated area. NEVER operate in a home,
garage, enclosed area or near windows, doors, or people. NEVER operate
near flammable objects.
Electrocution can result from using generator in rain, snow, near water,
with wet hands, or with improper connections. ALWAYS keep generator
and surrounding area dry. NEVER connect generator to any building
without electrical-isolation protection that meets applicable codes and
regulations.

16
CONTROLS AND FEATURES
Generator Components:
ITEM NOMENCLATURE DESCRIPTION
A Choke Knob Provides proper starting mixture when
engine is cold.
B Indicator Panel Low Oil, Overload, and Output LEDs
C Fuel Valve Lever Turns fuel supply to carburetor on and off.
D SMART Throttle Switch Automatically reduces engine speed when
loads are shut off or disconnected.
E Ignition Switch Controls the ignition system functions On,
Off and operates electric start
FDC Receptacle
DC Circuit Breaker Charges 12V DC automotive-type batteries.
AC
D
F
B
E
HIR
P
O
J
K
Q
W
U
S
M
N
L
X
T

17
CONTROLS AND FEATURES
Generator Components:
ITEM NOMENCLATURE DESCRIPTION
H Ground Terminal Provides ground for non-conductive metal
parts and receptacle ground terminals.
I 240V AC Receptacle Provide two connections for properly rated,
AC appliances.
J Fuel Level Indicator Provides indication of fuel level.
KStarterGrip Causes the recoil starter to crank the engine
when pulled.
L AC Power Output Switch
Left AC power switch is for left AC power
receptacle, right AC power switch is for right
AC power receptacle. Make sure to turn the
AC switch to "ON" position. Otherwise,
there will be no AC power output from AC
receptacles.
M Battery Provides electricity for the starting system
N Air Filter Cleans the air going into the engine to
reduce ware on internal components
O Fuel Filler Cap Provides access to the fuel tank
P Fuel Tank Fuel tank
Q Air Exhaust Dispels exhaust air from cooling the engine
RMuffler Reduces noise and emissions from engine
combustion
S Service Door Provides access to the working components
of the generator
T Oil Dipstick Accesses oil fill and measures amount of oil
in engine
USparkPlug Provides ignition of fuels in the combustion
chamber
W Air Intake Provides air to cool the engine
X Overload Restart Resets an overload condition

18
CONTROLS AND FEATURES
Choke Knob
By moving to the CLOSE
position, the choke knob (A)
provides proper starting
mixture when the engine is
cold. Operates by being
placed in the OPEN or
CLOSE position.
Indicator Panel
Low Oil Indicator
The low oil alarm system is designed to prevent
engine damage caused by an insufficient
amount of oil in the crankcase. Before the oil
level in the crankcase falls below a safe limit,
the low oil alarm system will automatically shut
down the engine (the engine switch will remain
in the ON position).
If the low oil alarm system shuts down the engine the red low oil alarm
indicator light will come on when you operate the starter, and the engine
will not run. If this occurs, search for any oil leaks. Add engine oil to
resume normal operation.
Overload Indicator
If the generator is overloaded to the point that the max power rating of
25 amps is exceeded or if there is a short in the connected appliance the
output indicator will go out and the overload indicator will go on and
current to the connected appliance will be shut off. Stop the engine if the
overload indicator light comes ON and investigate the overload source.
Output Indicator
The green output indicator light will remain on during normal operating
conditions. If the generator is overloaded to the point that the max
power rating of 25 amps is exceeded or if there is a short in the
connected appliance the output indicator will go out.
OPEN CLOSED

19
CONTROLS AND FEATURES
Fuel Valve Lever
When the engine is well-cooled and not
in use, the fuel valve (C) must be placed
in the OFF position to reduce the
possibility of fuel leakage. It must be in
the ON position to allow the engine to
operate.
SMART Throttle Switch
When the SMART throttle is placed in the
on position, engine speed is kept at idle
automatically when the electrical load is
disconnected and returns to the proper speed
required by the electrical load when the load
is reconnected. The engine speed varies
according to the amount of load applied to the generator. Placing the
smart throttle in the on position is recommended to minimize fuel
consumption and engine noise while in operation. When high electrical
load appliances are connected simultaneously, turn the SMART throttle
switch to the OFF position to reduce voltage fluctuation. The SMART
throttle system does not operate efficiently if the electrical appliance
will be used in a rapid on-off or low to high rpm mode. When the smart
throttle is in the off position, the engine runs at rated load RPM.
Ignition Switch
The ignition switch (F) must be in the ON /
RUN position for the generator to operate.
Turn the switch to the START position to
start the engine.
ON
OFF
START
ON
OFF