Polaris Vac-Sweep 65 User manual

OWNER’S MANUAL
IMPORTANT INFORMATION

Important Information
The following are important points to remember when installing and operating the Polaris Vac-Sweep®65.
• Always disconnect the Polaris from the pool wall when cleaning or backwashing the pool filter.
• After cleaning or backwashing, let the filtration system run for at least five minutes before
reconnecting the Polaris.
• New plumbing lines should be flushed out before installing the Polaris.
• Always handle the Polaris with care. Do not let children play with it; it is not a toy.
• Never handle the Polaris when it is operating.
• Always remove the Polaris before swimmers enter the pool.
• Always remove the Polaris from the pool before chemical shock treatments. As a general rule,
any pool water that is unsafe for swimming is unsafe for the Polaris.
• Carefully cut the float hose following the instructions on page 4.
By following these simple guidelines, you can help to protect against injury and prolong the life of your
Polaris 65.
When replacing any Polaris parts, always insist on genuine Polaris replacement parts. You can be sure you
are buying genuine Polaris parts if they come in Polaris part bags or have the Polaris logo on them.
Non-Polaris parts are not made to our specifications. They may have an adverse effect on the operation of
the Polaris or may even damage it. If you are unable to find genuine Polaris parts in your area, contact our
Customer Service Department to receive the name of a local Polaris dealer nearest you.
Our Customer Service Department is available toll-free at 1-800-VAC-SWEEP (USA and Canada only) or
[phone], Monday through Thursday, 6:00 a.m. - 5:00 p.m., Friday, 6:00 a.m. - 3:00 p.m. (Saturdays
6:00 a.m. - 2:30 p.m. during summer months) PST.
Before the Polaris is installed, please take a moment to record the serial number. For the location of
the serial number, refer to the diagram in Section A on page 3. You will be asked for this number
when contacting our Customer Service Department.
Serial #______________________
WARNING: USE OF POLARIS 65 IN A VINYL LINER POOL
Certain vinyl liner patterns are particularly susceptible to rapid surface wear or pattern removal caused
by a variety of objects coming into contact with the vinyl surface, including pool brushes, pool toys,
floats, fountains, chlorine dispensers, and automatic pool cleaners. Some vinyl liner patterns can be
seriously scratched or abraded simply by rubbing the surface with a pool brush. Ink from the pattern
can also rub off during the installation process or when it comes into contact with objects in the pool.
Polaris is not responsible for, and the Limited Warranty does not cover, pattern removal, abrasion or
markings on a vinyl liner.

3
I. Introduction
Thank you for choosing a Polaris 65. You will
find that it vacuums the bottom and sweeps the
sides of any size or shape aboveground pool.
The Polaris 65 does all the hard work for you,
leaving you with a sparkling clean pool. It's
simple to use and easy to install. Just follow
these step-by-step instructions.
II. Installation Instructions
A. Polaris 65 Components
The Polaris 65 box contains:
1. Surface Module
2. Jet Sweep Assembly
3. All-Purpose Bag
4. Sweep Hose, 7 Ft.
5. Float Hose, 24 Ft.
6. Quick Disconnect
7. Universal Wall Fitting
B. Installing the Universal
Wall Fitting
It is important to have a clean pool filter before
installing the Polaris 65.
1. Turn on the pool filtration pump and flush out
the plumbing line. Turn off the pump.
2. Unscrew the universal wall fitting from the
quick disconnect.
4
3
2
7
6
5
1
Serial Number
•If the return line has 1-1/2" female threads
exposed, screw in the universal wall fitting by
hand. Turn the quick disconnect clockwise
(also by hand) into the universal wall fitting to
tighten it into place; do not overtighten.
Once the universal wall fitting is secure, the
quick disconnect can be removed without
removing the universal wall fitting.
•If the return line looks like the one below,
remove the parts shown and install the
universal wall fitting as described above.
•If the return line looks like the one below,
remove the parts shown and install the uni-
versal wall fitting as described above.
•If the return line is a 1-1/4" or 2" eyeball fit-
ting, you will need to obtain a Polaris
Adapter Kit (part #6-510-00) from a partici-
pating Polaris dealer.
If the return line is different than those listed,
contact our Customer Service Department at
1-800-VAC-SWEEP.
Note: Once installed, verify the cleaner is
operating according to the Operation Section
on page 4.
1-1/2" Eyeball Fitting
Universal
Wall Fitting
Quick
Disconnect
Remove
Universal
Wall Fitting
1-1/2" Return Line
Remove Quick
Disconnect

C. Adjusting the Float Hose
1. With the pool filtration pump off, connect the
float hose to the pool wall by turning the quick
disconnect clockwise into the universal wall
fitting. Pull away from the pool wall to secure.
2. Extend the float hose to the farthest point in
the pool.
3. Cut the float hose so it is four feet short of
the farthest point of the pool.
If the float hose does not come within four feet
of the farthest point, you will need to add a float
hose extension kit (part #6-221-00) available at
a participating Polaris dealer.
4. Remove the hose connector from the portion
of excess hose that was just removed and
attach it to the new end of the float hose. See
the diagram at the top of the next column.
5. Attach the sweep hose and the filter bag to
the jet sweep assembly. When attaching
the filter bag, make sure its frame is
completely open.
6. Attach the float hose and the sweep hose to
the surface module. When attaching the
Quick
Disconnect
Quick
Disconnect
Universal Wall
Fitting (Installed)
4
sweep hose, make sure the large ends of the
wheel cages are pointing toward the filter bag.
NOTE: The connectors twist independently of the
hose. When attaching them, twist only the con-
nectors so the hose does not get twisted.
7. Put the Polaris in the pool and turn on the pool
pump. Extend the float hose back to the far-
thest point in the pool. The float hose is cut
correctly if the surface module is
Surface
Module
Wheel
Cage
Jet Sweep
Assembly
Filter
Bag
Hanger Kit
(Optional Accessory
art #6-109-00)
Float
Hose
Sweep
Hose
Approx.
Four Feet
Approx.
1' From the
Farthest
Point
Surface
Module
Float
Hose
Return Line
Collapse Here
Insert
to Here
Female
Hose
Connector
Removing the Connector
1. Collapse hose with fingers.
2. Replace connector with only first
corrugation inside lip of connector.
3. Pop hose back into shape.

5
approximately one foot from the pool wall
when the pump is running.
D. Operation
When operating correctly, the surface module will
float level on the pool surface. It will change
directions approximately every 15-25 seconds.
As the Polaris moves randomly throughout the
pool, it recirculates clean, filtered water.
The filter bag should contact the pool floor a
majority of the time collecting dirt and debris. It
will remove debris as large as leaves or as fine
as sand. The Polaris 165 will vacuum and sweep
the pool in three hours or less.
The Polaris comes equipped with an automatic
pressure relief valve in the quick disconnect. If
the Polaris is receiving too much water pressure
it will release water at the quick disconnect.
Observe the movement of the surface module to
verify that the cleaner is not operating too fast.
The cleaner is operating too fast if the sweep
hose and bag are not in contact with the pool
bottom a majority of the time and the surface
module changes directions more frequently than
every 15 to 25 seconds. In this case, unscrew the
pressure relief valve until the surface module
slows down. For further information, please refer
to the Troubleshooting Section on page 6.
WARNING: IMPROPER OPERATION MAY
RESULT IN DAMAGE TO CLEANER, POOL OR
POOL EQUIPMENT.
III. Maintenance
To ensure the Polaris is operating at its optimal
efficiency, it is important to empty the filter bag and
clean the filter screen on a regular basis. It is also
important to maintain a clean pool filter. A dirty
filter can result in sluggish or inefficient operation.
Make sure the Polaris 65 is disconnected from
the pool wall before cleaning and backwashing
the pool filter.
A. Emptying the Filter Bag
1. Turn off the pool pump. Push in on the but-
tons and slide the filter bag off the jet sweep
assembly.
2. Turn the filter bag inside out over a trash can.
Reattach it making sure the frame of the filter
bag is completely open.
B. Cleaning the Filter Screen
Inside the quick disconnect there is a filter screen.
It acts as a safety filter to keep any debris that is
not caught by your pool filtration system out of the
Polaris. If the filter screen clogs often, consult
your pool professional.
Please Note: Running the Polaris without the filter
screen can damage the Polaris.
To clean the filter screen, pull it out of the quick
disconnect. Rinse out the debris and press the
filter screen firmly back into place.
C. Backwashing the Pool Filter
Always disconnect the Polaris from the pool
wall before cleaning or backwashing the pool
filter. After cleaning or backwashing, let the
pool filtration system run for at least five min-
utes to flush out the return lines before
reconnecting the Polaris.
D. Storage and Winterizing
When storing the Polaris 65, remove the sweep
hose and float hose from the surface module. Also
remove the jet sweep assembly from the sweep
hose. Drain the surface module carefully. Turn it in
all directions to aid in the removal of the water.
Filter Bag
Jet Sweep Assembly
Button
Frame
Quick Disconnect
Tab
Slot
Filter Screen

6
THIS IS ESPECIALLY IMPORTANT WHEN YOU
ARE PUTTING THE POLARIS 65 AWAY FOR
THE WINTER. We suggest storing the surface
module in a clean, dry and warm environment out
of direct sunlight. The jet sweep assembly should
lay flat and the hoses should lay or hang straight.
You may want to purchase a hanger kit (part #6-
109-00) for convenient hose storage. See Section
E below and the diagram on page 4.
Remove the universal wall fitting when winter-
izing the pool. With the quick disconnect
attached, pull the quick disconnect away from the
wall as you unscrew the universal wall fitting.
Leave the universal wall fitting attached to the
quick disconnect while storing the Polaris. In
some cases, it may be necessary to use a uni-
versal wall fitting removal tool (part #10-102-00)
available from a participating Polaris dealer.
E. Accessories
1. Leaf Bag (Part #6-207-00)
The leaf bag is especially designed to collect
larger, heavier types of debris such as large
quantities of leaves and acorns.
2. Turtle Top (Part #6-309-00)
Add some fun to your pool cleaning with the
turtle replacement top.
3. Hanger Kit (Part #6-109-00)
The hanger kit is an ideal way to store the Polaris
while it is not in use. It keeps the Polaris safe and
out of the way. It also helps keep the hoses from
coiling during prolonged storage.
4. WaterStars (Part #7-400-00) and
WaterStars WF (Part #11-100-00)
Instantly beautify your pool with a Polaris Water-
Stars or WF fountain. Choose a gentle rainfall
display or a cascading waterfall display.
IV. Troubleshooting
The numbers in parentheses below refer to
specific parts on the Exploded Parts Diagram
on page 8. For best results, follow the trou-
bleshooting solutions in the order they are listed.
If none of these solutions work, contact our Cus-
tomer Service Department at 1-800-VAC-SWEEP.
A. Problems and Solutions
Problem: Polaris 65 does not clean the
entire pool or runs slowly.
Solution: 1. Feel around the pressure relief
valve (#27). If it is not releasing
excess water, clean or backwash
the pool filter. See Section C
on page 5.
2. Check the filter screen (#33) in the
quick disconnect for debris and
clean it, if necessary.
See page 5.
3. Check that the float hose (#25) is
adjusted correctly. See page 4.
4. Check the surface module opera-
tion by following the steps below.
a. Remove the surface module top
(#1) by unscrewing the two
phillips-head screws (#14) from
the body bottom (#11) and
lifting slightly at the rear of the
surface module top.
b. Turn on the Polaris. Make sure
the randomizer tube (#8) is
moving from front to back. If it
is, refer to step c on page 7. If it
is not, the filter connector (#8)
may be clogged.
To check the filter connector,
disconnect the float hose (#25)
from the mechanism (#2) and
look into the mechanism. About
half way down in the center of
the randomizer tube, you can
see the white filter connector. If
it is covered with debris or
algae, remove the connector
chamber (#9), pull out the ran-
domizer tube and clean the filter
connector. If it is not, the piston
(#5) will need to be replaced.

7
c. While the Polaris is operating,
watch the randomizer ball (#7)
in the mechanism (#2). If it
does not move within two
minutes and the randomizer
tube (#8) is moving back and
forth, the mechanism will need
to be replaced.
5. Verify that the water pressure is
between 5 and 10 psi. A pres-
sure tester (part #6-113-00) is
available through your partici-
pating Polaris dealer.
Problem: Surface module dives under the
water or leans to one side.
Solution: 1. Make sure the hoses are not
twisted.
2. Hold the surface module out of the
water and drain. Shake the surface
module. If there is water sloshing in
the body bottom (#11), it will need
to be drained.
To drain the body bottom, discon-
nect both the float hose (#25)
and the sweep hose (#17) from
the surface module. Remove the
two phillips-head screws (#14) on
the bottom of the surface module.
3. Unscrew the pressure relief valve
(#27) until the holes are exposed.
Adjust it in or out until the surface
module levels off.
4. Verify that the water pressure is
between 5 and 10 psi. A pressure
tester (part #6-113-00) is avail-
able through your participating
Polaris dealer.
Problem: The float hose remains coiled.
Solution: 1. See “Polaris does not clean entire
pool” on page 6.
2. Lay the float hose (#25) out straight
in the sun to remove the coils.
Problem: Surface module moves too fast.
Solution: 1. Unscrew the pressure relief valve
(#27) until the holes are exposed.
Adjust it in or out until the surface
module slows down.
B. Troubleshooting Worksheet
If none of the troubleshooting solutions
worked, please fill in the following information
and either contact your participating Polaris
dealer or our Customer Service Department
at 1-800-VAC-SWEEP (USA and Canada
only) or [phone].
In order to provide faster and more convenient
service, have the following information avail-
able at the time of your call or when taking the
Polaris in for service.
1. Serial #:____________________________
(See page 3 for the location of the serial #.)
2. Is the hose the proper length?
(See page 4.)
■Ye s ■No
Length of the sweep hose:____________
Length of the float hose:______________
3. Is the filter connector clear of debris?
(See Solution 4b on page 6.)
■Ye s ■No
4. Are there any broken tabs on the
mechanism?
■Ye s ■No
2. Verify that the water pressure is
between 5 and 10 psi. A pressure
tester (part #6-113-00) is avail-
able through your participating
Polaris dealer.
Problem: Bag does not stay on the pool floor.
Solution: 1. Check that the bag (#23) has been
installed correctly, see page 5.
2. The flow of water through the
Polaris 65 could be too high.
See “Surface module moves too
fast” above.
3. Check for air bubbles around the
jet body assembly (#18). If bub-
bles are present, there may be air
entering the plumbing line.
Contact a pool professional.

No. Part # Description Qty
1 6-308-00 Surface Module Top, Blue 1
2 6-400-00 Mechanism 1
3 6-407-00 Cylinder 1
4 6-413-00 Screw, Mechanism, #6 x 5/16" 4
SS Sheet Metal, Blunt-end
5 6-411-00 Piston Assembly 1
6 6-409-00 Center Chamber Assembly 2
7 6-403-00 Randomizer Ball 4
8 6-406-00 Filter Connector/Randomizer Tube Kit 1
9 6-408-00 Connector Chamber 1
10 6-507-00 Drain Plug Assembly 1
11 6-305-00 Body Bottom Assembly, Gray 1
12 6-301-00 Body Bottom Wheel Kit, Gray 5
13 6-104-00 Hose Connector, Female 3
14 6-302-00 Screw, Top, #10 x 3/4" SS 2
Sheet Metal, Pan Head
15 6-107-00 Wheel Cage Assembly 6
16 6-110-00 Hose Weight 6
17 6-106-00 Sweep Hose Complete, 7 Ft. 1
18 6-116-00 Jet Body Assembly 1
19 6-119-00 Jet Body Ball Kit 1
20 6-211-00 Jet Sweep Harness 1
21 6-210-00 Jet Sweep Head 1
22 6-212-00 Jet Sweep Assembly 1
23 6-206-00 All-Purpose Bag 1
24 6-222-00 Float, Gray 24
25 6-225-00 Float Hose, 24 Foot (Hose only), Gray 1
26 6-502-00 Quick Disconnect, UWF 1
27 6-503-00 Pressure Relief Valve 1
28 6-508-00 UWF Connector Assembly 1
29 6-505-00 O-ring, UWF/QD 1
30 6-500-00 Universal Wall Fitting (UWF) 1
31 6-510-00 UWF Adapter, 1-1/4" or 2" 1
32 6-512-00 UWF Adapter, 2" 1
33 6-504-00 Filter Screen, UWF/QD 1
Parts Not Shown
G-21 Ladder Guard, 2 Panels
6-101-00 Adapter Kit for 1-1/4" or 2"
6-103-00 Hose Connector, Male
6-109-00 Hanger Kit (Includes 8 brackets)
6-112-00 Sweep Hose, 10 Foot (Hose only)
6-113-00 In-line Pressure Tester
6-207-00 Leaf Bag
6-221-00 Float Hose Extension Kit, 8 Ft, Gray
6-309-00 Turtle Top
6-511-00 UWF Eyeball Fitting
9-100-8006 Standard Eyeball Regulator Disk
10-102-00 UWF Removal Tool, Plastic
11-203-00 Adjustable Plug, UWF
8
18
25
12
10
13
17
28
16
Serial Number
2
31
27
30
14
17
24
24
29
26
13
11
2
13
16
19
20
21
22
23
15
15
1
32
33
4
5
4
3
6
78
9
To ensure proper operation and long life for the Polaris,
be sure to insist on genuine Polaris parts.

9
Limited Warranty
Polaris Vac-Sweep®65 Automatic Swimming Pool Cleaner
This limited warranty is extended to the original consumer purchaser of this Polaris Vac-Sweep 65 Automatic
Swimming Pool Cleaner manufactured by Polaris Pool Systems, Inc., 2620 Commerce Way, Vista, California 92083-
8438, U.S.A.
Polaris warrants the cleaning unit it manufactures, including all parts and components thereof, to be free of defects
in material and workmanship. The Polaris 65 is intended for use in aboveground swimming pools only. This warranty
does not apply if the Polaris 65 is used in any other type of pool. The warranty does not cover normal replacement
items, including the filter bag. We do not cover improper installation of the Polaris Vac-Sweep 65. The instruction
manual should be read in its entirety before the installation of the Polaris Vac-Sweep 65. All installation instructions
should be carefully followed. Failure to follow the installation instructions may void this warranty. If you have any
questions regarding your Polaris Vac-Sweep 65, please feel free to call or write us. Be sure to include the serial number,
which can be located on the rear of your surface module above the float hose connection.
EXAMPLE: M 1 2 3 4 5 6
The Polaris Vac-Sweep 65 body bottom is warranted for a period of three years. The rest of the Polaris 65 parts are
warranted for a period of one year from date of manufacture of the unit as established by the serial number, or one year
from date of purchase with proof of purchase, whichever is later.
This limited warranty does not apply if the failure is caused or contributed to by any of the following: improper
handling, improper usage, improper storage, winter freezing, abuse, improper installation, removal of the UWF filter
screen, unsuitable application of the unit, improper maintenance, lack of reasonable and necessary maintenance, damage
in transit or during installation, or damage from repairs/alterations made or attempted by anyone other than Polaris or
one of its Authorized Service Centers. Polaris will repair or replace, at its option, a unit or part proved to be defective
within the warranty period and under the conditions of the warranty.
In order to make a claim under this warranty, the consumer must deliver or ship the unit or warranty parts freight
prepaid to the nearest Polaris Authorized Service Center or return it freight prepaid (after proper authorization) to the
plant of manufacture. Authorization to return a unit or part to the plant of manufacture must be obtained from the
Polaris Customer Service Department. Check with your dealer for the local procedure before exercising this warranty.
If further directions or instructions should be required, contact the Customer Service Department at 1-800-VAC-SWEEP
(USA and Canada only) or [phone]. Be sure you insure your shipments against loss or damage in transit.
Polaris is not responsible for the cost of removal of the unit or parts, damages during or due to removal, any other
expenses incurred in shipping the unit or parts to or from the factory or its Authorized Service Centers, or damages
during the installation of the repaired or replacement unit. The consumer must bear these expenses.
This warranty does not cover repair or replacement of a unit or part except at our plant of manufacture or a Polaris
Authorized Service Center. This warranty does not cover pattern removal, abrasion or markings on a vinyl liner. “This
warranty does not cover damage to a vinyl liner if the pool is installed on a hard, abrasive or uneven surface.
THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, AND ALL SUCH OTHER WARRANTIES ARE DISCLAIMED EXCEPT TO THE EXTENT ANY
IMPLIED WARRANTY MAY BE IMPOSED BY STATE CONSUMER LAW. ANY SUCH IMPLIED WAR-
RANTY IMPOSED BY STATE CONSUMER LAW IS LIMITED IN DURATION TO ONE (1) YEAR FROM THE
DATE OF PURCHASE.
IN NO EVENT SHALL POLARIS BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF
ANY NATURE OR KIND OR FOR DAMAGES TO PERSONS OR PROPERTY, INCLUDING ANY DAMAGES
RESULTING FROM THE USE OF THE POLARIS VAC-SWEEP 65 AUTOMATIC POOL CLEANER WITH A
SUBSTANDARD POOL CIRCULATION SYSTEM.
Some states do not allow limitation on how long an implied warranty lasts, or the exclusion or limitation of inci-
dental or consequential damages, so the above limitations may not apply to you.
This limited warranty is valid only in the United States of America, Canada and Australia, and it does not apply to
Polaris Vac-Sweep 65 Automatic Swimming Pool Cleaners sold or installed in any other country.

©2003 Polaris Pools Systems, Inc. All Rights Reserved. TL-1002 1/03