Polaris 3900 Tune Up Kit User manual

Polaris 3900 Tune Up Kit
Installation Instructions
Tools Needed:
• Philips #2 screwdriver
• Small athead screwdriver
Disassemble Cleaner
1. Press the quick disconnect button to release the
cleaner bag from the feed hose (Figure 1).
Figure 1. Disconnect cleaner bag
2. Remove the feed hose from the cleaner.
3. Twist collar to remove the cleaner bag (Figure 2).
Figure 2. Remove cleaner bag
4. Remove Sweep Hose by twisting nut to release
from the hose or by removing the Sweep Hose
attachment clamp.
Figure 3. Remove sweep hose

9. Remove the water management system with rear
housing attached by pulling straight out (Figures 6
and 7).
Figure 6. Pull rmly to remove water management
system and rear housing
Figure 7. Water management system and rear
housing removed
10. Remove two (2) screws (Figure 8) to detach and
remove top housing (Figure 9).
1
Deeply
Recessed
Screw
2
Figure 8. Remove two (2) top housing screws
NOTE: The left screw (1) is deeply recessed. To retrieve the
screw after loosening, turn the cleaner over and it will
fall out.
5. Set the cleaner on its side on the double wheels.
6. Loosen the three (3) screws on underside of
cleaner (Figure 4). Tilt the cleaner over and allow
screws to drop out.
1
3
2
Figure 4. Remove three (3) bottom housing
screws
7. Remove the bottom housing.
8. Set cleaner on its double side wheels and remove
three (3) screws in location marked “A” water
management system assembly (Figure 5).
1
2
3
Figure 5. Remove three (3) water management
system screws
Page 2 ENGLISH Polaris®3900 Tune Up Kit |Installation Instructions

Figure 9. Remove top housing
11. Set cleaner on its single side wheel. Insert a small
athead screwdriver under the hubcap notch
to pry hubcaps from both double side wheels.
(Figure 10.)
Figure 10. Remove hubcaps from double side
wheels
12. Remove screws from center of each wheel
(Figure 11) and slide wheel off to remove (Figure
12).
NOTE: Wheel screws are smaller diameter than body
screws. Set these screws apart from other screws to
prevent mixing.
Figure 11. Remove two (2) double side wheels
Figure 12. Double side wheels removed
13. Turn cleaner over and set on its double wheel side.
14. Remove the tire from the single side wheel (Figure
13). Pull the lip of tire back and peel off gradually.
Set aside to replace later.
Figure 13. Remove tire from single side wheel
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ENGLISH
Polaris®3900 Tune Up Kit |Installation Instructions

3. Remove the bottom housing (Figure 16).
Figure 16. Tune up kit bottom housing removed
4. Slide the top housing over feed pipe
(Figure 17).
Figure 17. Slide top housing over feed pipe
5. Set the Tune Up Kit on its side and replace
two (2) screws to secure the top housing
(Figure 18).
1
Deeply
Recessed
Screw
2
Figure 18. Replace two (2) top housing screws
15. Remove the hubcap from the single side wheel
using the athead screwdriver and set aside.
Figure 14. Cleaner disassembled
Install the Tune Up Kit
1. Remove tune up kit from the box.
2. Loosen the three (3) screws from underside of the
Tune Up Kit (Figure 15). Tilt cleaner over and
allow screws to drop out.
1
2
3
Figure 15. Remove three (3) screws
Page 4 ENGLISH Polaris®3900 Tune Up Kit |Installation Instructions

6. Align the water management system and rear
housing assembly with the cleaner body (Figure
19). Ensure that the O-ring is still attached on the
pipe and it is not kinked or pinched (Figure 20).
Figure 19. Align water management system
Conrm the
O-ring is not
kinked or
pinched
Figure 20. O-ring seated correctly on feed pipe
7. Guide the water management system with rear
housing canopy attached into the feed pipe tube.
Push in rmly aligning the notches of the rear
housing into the lip of the top housing. Check that
the top housing lip is correctly aligned over the
rear housing (Figure 21).
Check
for correct
alignment
Figure 21. Rear housing and top housing aligned
8. Replace three (3) water management system
screws (Figure 22).
1
2
3
Figure 22. Replace three (3) water management
system screws
9. Attach new bottom housing (gray) by replacing
three (3) recessed screws (Figure 23).
NOTE: Squeeze top and bottom housing pieces
together rmly as you tighten screws to ensure
both pieces remain aligned and create an even
seam in the cleaner body.
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ENGLISH
Polaris®3900 Tune Up Kit |Installation Instructions

14. Replace screws in center of each wheel.
15. Replace the two (2) wheel hubcaps by snapping
into place.
16. Reconnect the cleaner bag (Figure 25).
Figure 25. Connect cleaner bag
17. Reconnect the sweep hose (Figure 26).
Figure 26. Connect sweep hose
1
2
3
Figure 23. Replace three (3) bottom housing
screws
10. Replace the hubcap on single side wheel. Press
until it snaps into place.
11. Replace the tire on single side wheel. Thread the
lip of the tire around the bottom of the wheel and
work tire gradually around the wheel. Ensure the
lips on both sides of the tire are fully threaded over
the outside of the wheel.
12. Turn cleaner over onto single side wheel. Replace
wheels on the double wheel side. Insert the keyed
side of wheel into the wheel sprocket assembly.
13. Rotate the wheel bearing to align hexagonal notch
with the shaft. Press the bearing down rmly.
(Figure 24.)
(A) (B)
Figure 24. (A) Rotate bearing to align wheel shaft.
(B) Press wheel bearing down.
Page 6 ENGLISH Polaris®3900 Tune Up Kit |Installation Instructions

Ensemble de remise à neuf
Polaris 3900
Consignes d’installation
Outils requis :
• Tournevis Philips n° 2
• Petit tournevis plat
Démonter le nettoyeur
1. Appuyer sur le bouton de débranchement
rapide pour séparer le sac du nettoyeur du tuyau
d’alimentation (Figure 1).
Figure 1. Débrancher le sac du nettoyeur
2. Retirer le tuyau d’alimentation du nettoyeur.
3. Dévisser le collier pour retirer le sac du nettoyeur
(Figure 2).
Figure 2. Retirer le sac du nettoyeur
4. Retirer le tuyau d’évacuation en desserrant l’écrou
an de le séparer du tuyau ou retirer la bride de
xation du tuyau d’évacuation.
Figure 3. Retirer le tuyau d’évacuation

9. Retirer le système de gestion de l’eau avec le
boîtier arrière xé en tirant tout droit (Figures 6 et
7).
Figure 6. Tirer fermement pour retirer le système
de gestion de l’eau et le boîtier arrière
Figure 7. Boîtier arrière et système de gestion de
l’eau retirés
10. Retirer les deux (2) vis (Figure 8) pour détacher et
retirer le boîtier supérieur (Figure 9).
1
Vis très
enfoncée 2
Figure 8. Retirer les deux (2) vis du
boîtier supérieur
5. Mettre le nettoyeur sur le côté avec les roues
doubles à plat au sol.
6. Desserrer les trois (3) vis de la sous-face du
nettoyeur (Figure 4). Retourner le nettoyeur pour
faire tomber les vis.
1
3
2
Figure 4. Retirer les trois (3) vis du
boîtier inférieur
7. Retirer le boîtier inférieur.
8. Placer le nettoyeur sur ses roues doubles latérales,
puis retirer les trois (3) vis situées à l’endroit
marqué d’un « A » sur le châssis du système de
gestion de l’eau (Figure 5).
1
2
3
Figure 5. Retirer les trois (3) vis du système de
gestion de l’eau
Page 8 FRANÇAIS Ensemble de remis à neuf Polaris®3900 |Consignes d’installation

REMARQUE : La vis de gauche (1) est très enfoncée.
Pour récupérer la vis après l’avoir desserrée,
retourner le nettoyeur pour la faire tomber.
Figure 9. Retirer le boîtier supérieur
11. Placer le nettoyeur sur sa roue simple latérale.
Insérer un petit tournevis plat sous le cran de
l’enjoliveur an de défaire les enjoliveurs des
deux roues doubles latérales. (Figure 10.)
Figure 10. Retirer les enjoliveurs des roues
doubles latérales
12. Retirer les vis du centre de chaque roue
(Figure 11) et faire glisser les roues pour les retirer
(Figure 12).
REMARQUE : Les vis des roues sont d’un diamètre plus
petit que les vis du boîtier. Les séparer des autres
vis pour éviter de les confondre.
Figure 11. Retirer les deux (2) roues doubles
latérales
Figure 12. Roues doubles latérales retirées
13. Retourner le nettoyeur et le placer sur le côté
des roues doubles.
Page 9
FRANÇAIS
Ensemble de remis à neuf Polaris®3900 |Consignes d’installation

Installer l’ensemble de remise à neuf
1. Retirer l’ensemble de remise à neuf de la boîte.
2. Desserrer les trois (3) vis de la sous-face de
l’ensemble de remise à neuf (Figure 15). Retourner
le nettoyeur pour faire tomber les vis.
1
2
3
Figure 15. Retirer les trois (3) vis
3. Retirer le boîtier inférieur (Figure 16).
Figure 16. Boîtier inférieur de l’ensemble de remise
à neuf retiré
14. Retirer le pneu de la roue simple latérale
(Figure 13). Défaire le bord du pneu et le retirer
graduellement. Le conserver an de le remettre
plus tard.
Figure 13. Retirer le pneu de la roue
simple latérale
15. Retirer l’enjoliveur de la roue simple latérale à
l’aide du tournevis plat, puis le mettre de côté.
Figure 14. Nettoyeur démonté
Page 10 FRANÇAIS Ensemble de remis à neuf Polaris®3900 |Consignes d’installation