Pollrich DLK CRJM User manual

Fan series: CRJM
CRJM01
Please read the instructions before starting any work
Operating Manual

OM_SRJM, 1, en_GB
© Pollrich DLK Fan Factories 2012
Pollrich DLK Fan Factories
Pollrich Ventilatoren GmbH
Neusser Straße 172
41065 Mönchengladbach
Telephone: [phone] / 968-0
Fax: [phone] / 968-307
email: [email protected]
Web: www.pollrichdlk.com
DLK Ventilatoren GmbH
Ziegeleistraße 18
74214 Schöntal-Berlichingen
Telephone: [phone] / 9102-0
Fax: [phone] / 9102-10
email: [email protected]
Web: www.pollrichdlk.com
The version supplied may differ from the illustrations in the operating
instructions.
These instructions were compiled by:
Pollrich DLK Fan Factories
19.12.20122

Table of contents
1 General................................................................................. 5
1.1 Information about this manual...................................... 5
1.2 Valid documents........................................................... 5
1.3 Explanation of symbols................................................. 5
1.4 Copyright protection...................................................... 6
1.5 Other matters................................................................ 6
1.6 Customer service.......................................................... 7
1.7 Declarations / Certificates............................................. 7
2 Safety................................................................................... 9
2.1 Regulations................................................................... 9
2.2 Intendend use............................................................... 9
2.2.1 Vacuum and pressure side flow losses................... 10
2.3 Operator's responsibility............................................. 10
2.4 Staff requirements...................................................... 11
2.5 Unauthorised persons................................................. 11
2.6 Mechanical dangers.................................................... 12
2.7 Danger due to electrical currents!............................... 13
2.8 Safety equipment........................................................ 13
2.8.1 Securing against switch-on...................................... 15
2.9 Unauthorised conversions.......................................... 15
3 Technical Data................................................................... 17
4 Setup und Function.......................................................... 19
4.1 Working and danger areas......................................... 19
4.2 Operating elements.................................................... 19
4.3 Brief description.......................................................... 19
4.3.1 Smoke and heat extraction device........................... 19
4.3.2 Device with double function..................................... 19
4.4 Accessories................................................................ 19
4.4.1 Description of the components................................ 19
5 Transport, packaging and storage.................................. 21
5.1 Scope of delivery........................................................ 21
5.2 Transport inspection................................................... 21
5.3 Packaging................................................................... 21
5.4 Safety information....................................................... 22
5.5 Storage....................................................................... 23
6 Installation and initialisation............................................ 25
6.1 Safety.......................................................................... 25
6.2 Assembly.................................................................... 26
6.2.1 Fixing the fan........................................................... 27
6.3 Tests before initialisation............................................ 29
6.4 Initialisation................................................................. 30
6.5 Tests after initialisation............................................... 30
Table of contents
19.12.2012 3

6.6 Converter operation.................................................... 31
7 Operation........................................................................... 33
7.1 Safety.......................................................................... 33
7.2 Targeted stoppage...................................................... 33
7.3 Stoppage in case of an emergency............................ 34
8 Maintenance and repair.................................................... 35
8.1 Safety.......................................................................... 35
8.2 Maintenance of impeller and housing......................... 36
8.3 Measures after maintenance...................................... 37
8.4 Replacing the motor.................................................... 38
8.5 Repair......................................................................... 38
8.6 Spare parts................................................................. 41
9 Faults................................................................................. 43
9.1 Safety.......................................................................... 43
9.2 Faults table................................................................. 45
10 Dismantling and disposal................................................ 47
10.1 Safety........................................................................ 47
10.2 Dismantling and disposal.......................................... 47
11 Appendix ........................................................................... 49
Table of contents
19.12.20124

1 General
1.1 Information about this manual
nThe operating manual must be kept in the near vicinity of the
machine, accessible at all times.
nThis manual must be carefully read before beginning any work.
nKeep all the safety information and working instructions.
nNote the local accident prevention regulations and general safety
terms.
nIllustrations in this manual may differ from the actual design.
nNote the co-applicable manuals of any installed components.
1.2 Valid documents
Pay attention to the following information:
nType Plate
nDIN EN ISO 12100
nDIN EN ISO 13857
nIn case of smoke extraction additional: Perimission according to
DIBT
1.3 Explanation of symbols
nSafety information is identified in this manual with symbols.
nIn order to prevent accidents, personal and property damages, it
is compulsory to comply with the safety information.
nThe operator bears sole responsibility as the person responsible
for the product.
WARNING!
Note to a possible dangerous situation which may lead
to death or major injuries.
CAUTION!
Note to a possible dangerous situation which may lead
to minor or light injuries.
NOTICE!
Note to a possible dangerous situation which may lead
to property or environmental damages.
Safety information
General
19.12.2012 5

Useful tips and recommendations as well as information
for efficient and fault-free operation.
The symbols below are used in safety guidelines to indicate specific
dangers.
DANGER!
Note to dangers due to electrical currents. There is the
danger of death or major injuries in the case of non-
compliance.
In order to identify working instructions, results descriptions, lists,
references and other elements, the following signs and marks are
used:
.Identifies step-by-step working instructions.
ðIdentifies a status or automatic sequence as a result of an
action.
nIdentifies lists and list entries without a specific order.
Ä Identifies references to chapters of this manual.
1.4 Copyright protection
This manual is copyright protected and exclusively determined for
internal purposes.
Transfer of the manual to third parties, reproductions of any type or
form – including in extracts – as well as utilisation and/or notification
of the contents are not permitted without the written authorisation of
the manufacturer, apart from for internal purposes.
Breaches are subject to damage compensation. Further claims are
reserved.
1.5 Other matters
All details and information in this manual have been compiled under
consideration of the valid norms and regulations, the state of the
technology and our years of knowledge and experience.
The actual scope of supply may differ from the explanations and
presentations described here in the case of special designs, use of
additional order options or due to the latest technical modifications.
Tips and recommendations
Specific safety information
Signs in this manual
General
19.12.20126

The obligations agreed in the supply contract and the general terms
of business as well as the manufacturer's terms of delivery and valid
regulations at the time of concluding the contract are applicable.
See the general terms of business for all other products.
1.6 Customer service
If there are any questions about commissioning, maintenance, spare
parts or something else, please always contact the service of Poll-
richDLK:
Pollrich Ventilatoren GmbH / Hotline: [phone] /
Telefax: +49(0) 2161/968-305
DLK Ventilatoren GmbH / Hotline: [phone] - 9102-31 /
Telefax: +49(0) 7943/9102-10
www.pollrichdlk.com
1.7 Declarations / Certificates
General
19.12.2012 7

EC –Declaration of Conformity
According to the EC-directive 2006/42/EC
The manufacturer
DLK Ventilatoren GmbH
Ziegeleistraße 18
D-74214 Schöntal-Berlichingen
herewith declares, that the subsequent product is designed, produced and introduced in conformance to
the directive mentioned above.
Description:
Radial-Jet-Fan direct driven
Type:
CRJM01
Order number:
See name plate
Year of construction:
See name plate
Directive:
EC - Machinery Directive 2006/42/EC
Applied, harmonised standards:
DIN EN ISO 12100
DIN EN ISO 13857
DIN EN 60204-1
Berlichingen, 06.07.2012
i.A. Dipl.-Ing. Fabian Korn
CE-Documentation Manager
Research & Development
i.V. Dr.-Ing. Daniel Wolfram
Technical Director
Research & Development
General
19.12.20128

2 Safety
The operator bears sole responsibility for optimal and full personnel
protection as well as for safety and fault-free operation.
Failure to company with the working instructions and safety informa-
tion provided in this manual can lead to considerable dangers.
2.1 Regulations
nAll safety and accident prevention regulations are to be observed
as well as the machinery directive 2006/42/EC.
nThe operator is legally responsible for the product.
nFan only operate when in perfect condition.
2.2 Intendend use
The machine is exclusively designed and constructed for the inten-
dend use described here.
The CRJM type fan is exclusively intended to transport the
mediums stated in chapter 3 on "technical data" within the perform-
ance limits and the stated operating conditions.
All details in this manual must be observed.
Any different type of use is misuse.
Any types of claims due to damages caused by misuse are
excluded.
WARNING!
Danger due to misuse!
– No transport of unsuitable mediums.
– Not operate beyond the specified performance limits
(speed maximum, temperature).
– No operation without protective equipment.
– Comply the specific cleaning intervals.
– No operation despite insufficient lubrication.
nOnly explosion protected fans mounted in areas at risk of explo-
sion.
nSet cleaning intervals in dusty areas.
nFor standard designs, the place of installation may not be higher
than 1000 m above sea level.
nAssembly and connection must take place in accordance with
this manual.
nThe fan only use in perfect technical condition.
Safety
19.12.2012 9

nAll unintended uses are prohibited.
nThis manual must be handed over to the operator after initialisa-
tion.
“"Further information can be requested from the manufacturer"”
2.2.1 Vacuum and pressure side flow losses
NOTICE!
The flow behaviour of a fan can be negatively influenced
by unfavourable installation conditions. The operating
point of the fan can move to an unauthorised working
range (splitting range). In this case, there is no claim to
a guarantee for consequential damages, especially due
to (resonance) vibrations.
2.3 Operator's responsibility
The operator is the person who operates the machine for commercial
or business purposes by himself, or who hands the machine over to
third parties for use/application and who bears legal product respon-
sibility during operation for the protection of users, personnel or third
parties.
The machine is deployed in commercial areas. The operator of the
machine is therefore subject to the legal obligations and notification
obligations on work safety.
Alongside the safety information in this manual, the valid safety,
accident prevention and environmental protection regulations must
be complied with for the machine's area of use.
The following particularly applies:
nThe operator must inform himself about the valid work protection
and determine additional dangers in a danger analysis caused
by special working conditions where the machine is used. These
must be implemented for operation of the machine in the form of
operating instructions.
nThe operator must check whether the operating instructions he
has produced for the machine correspond with the current status
of rules throughout the operating period and adapt them if neces-
sary.
nThe operator must ensure that all employees who work with the
machine have read and understood this manual. Furthermore,
he must train employees at regular intervals and inform about the
dangers.
Operator
Operator's duties
Safety
19.12.201210

nThe operator must regually instruct the members of staff
according to his safety-documents.
nThe operator must provide members of staff with the necessary
protective equipment.
In addition, the operator is responsible that the machine is always
being kept in perfect technical condition. The following therefor
applies:
nThe operator must ensure that the maintenance intervals
described in this manual are complied with.
nThe operator must allow all safety equipment to be regularly
checked for functionality and completeness.
nThe general building approval is enclosed upon delivery.
2.4 Staff requirements
WARNING!
Danger of major injuries or considerable damage to
property if members of personnel have insufficient
qualifications!
– Only allow all work to be performed by qualified
personnel.
– Keep unqualified personnel away from danger
areas.
2.5 Unauthorised persons
WARNING!
Danger of death to unauthorised persons in the
danger and working area!
– Keep unauthorised persons away from the danger
and working area.
– In case of any doubt, adress the person involved and
send them out of the danger and working area.
– Interrupt work as long as unauthorised persons are
inside the danger and working area.
Safety
19.12.2012 11

2.6 Mechanical dangers
WARNING!
Danger of injury due to rotating parts!
– During operation, do not reach into the moving wheel
or tamper with the wheel.
– Do not open covers and maintenance covers during
operation.
– Make sure that the wheel is not accessible during
operation.
– Pay attention to the after-run time: make sure that
no more components are moving before opening the
covers for maintenance purposes.
– Switch off the fan before beginning any work on
moving components and secure it against being
switched back on. Make sure that all components
have come to a standstill.
– This fan fulfills the requirements of EC-machinery
directive 2006/42/EC, when one of the following
requirements are secured:
– The fan is attached at pressure and suction
side.
– The fan is attached at pressure side and
equipped with safety devices (f.e. safety wire) at
suction side.
– The fan is attached at suction side and equipped
with safety devices (f.e. safety wire) at pressure
side.
– The fan is equiooed at pressure and suction side
with safety devices (f.e. safety wire) at pressure
side..
WARNING!
Danger of injury caused by heavy vibrations!
– Do not take the vibration dampers out of operation.
– Do not remain within the vibrating area during oper-
ation.
CAUTION!
Danger of injury due to sharp edges and pointed
corners!
– Proceed carefully when working near to sharp edges
and pointed corners.
– Wear protective gloves in case of any doubt.
Fan
Vibrations
Sharp edges and pointed corners
Safety
19.12.201212

2.7 Danger due to electrical currents!
DANGER!
Danger of death due to electrical currents!
– Work on the electrical system may only be
performed by an electrician.
– Shutdown the voltage supply immediately and
arrange repair in case of any damages to the insu-
lation.
– Make sure that the electrical system and equipment
is disconnected before beginning any work on the
live parts and ensure this status for the full period of
work. Observe the 5 safety regulations:
– Disconnect
– Secure against being switched back on
– Ensure the absence of voltage
– Earth and short-circuit
– Cover or limit neighbouring live parts
– Never bridge fuses or take them out of operation.
Comply with the correct fuse rating when replacing
fuses.
– Keep moisture away from live parts. This can lead to
short-circuit.
2.8 Safety equipment
WARNING!
Danger of life caused by safety equipment, which
are out of commission
– Check whether all safety equipment is functional and
correctly installed before beginning any work.
– Never take safety equipment out of operation or
bridge it.
– Make sure that all safety equipment is always acces-
sible.
– The safety equipment has to evaluated by taking the
safety concept of the complete construction into
account.
Electrical current
Safety equipment
Safety
19.12.2012 13

Safety helmet serve the purpose of protecting agains falling objects.
Ear protectors serve the purpose of protection against damage to
hearing.
Protective work clothing is closely fitting work clothes with low tensile
strength, with close fitting sleeves and without protruding parts. It
generally serves the purpose of preventing clothes being caught in
moving machine parts. Do not wear any rings, chains or other
jewelery.
Protective gloves serve the purpose of providing protection to hands
against friction, scrapes, punctures or deeper injuries as well as
against contact with hot surfaces.
Safety footwear serves the purpose of protecting against heavy
falling parts and slipping on slippery surfaces.
The hairnet is a special protective measure for long hair, generally
used to prevent hair being caught by moving machine parts.
Safety helmet
Ear protectors
Protective work clothing
Protective gloves
Safety footwear
Hairnet
Safety
19.12.201214

2.8.1 Securing against switch-on
WARNING!
Danger of life caused by unauthorised or uncon-
trolled switch-on!
– Before securing against being switched back on,
make sure that all safety equipment is mounted and
functional and that there are no dangers caused to
other persons.
– Always make sure that the sequence described as
followed for securing against switch-on is complied
with.
1. Switch off the energy supply
2. Inform responsible persons about work in the danger area
3. Provide the machine and controls with a sign referring to work
in the danger area and prohibiting switch-on. Provide the sign
with the following details:
nSwitched off on:: ............. at: ............. by: .............
nNote: do not switch on!
4. After all work has been performed; make sure that there are no
dangers to persons.
5. Make sure that all safety and protection equipment is installed
and functional.
6. Remove the sign.
2.9 Unauthorised conversions
Conversions and changes to the fan are not permitted.
Secure against switch-on
Safety
19.12.2012 15

Safety
19.12.201216

3 Technical Data
Betriebsdaten Ventilator siehe Typenschild am Ventilatorgehäuse.
Weitere technische Daten siehe PollrichDLK Angebot.
Technical Data
19.12.2012 17

Product data sheet CRJM01 (AlujetPad
by Pollrich DLK
)
Car Park Jet Fa , direct drive For ve tilatio up to 40°C co ti uous temperature, for u idirectio al operatio . Assembly-frie dly desig via weight-optimized co structio a d usage of alumi um. Co sisti g of: Casing: with beam deflection and suspension made of aluminum.
Aerodynamically formed inlet cone with a welded motor frame, with optimal
surface protection via powder coated sheet steel. Impeller: Aerodynamically optimized, single inlet with welded backward curved
blades. Corrosion-resistant hub and easy-to-assemble shaft / hub connection with taper lock bush system. alanced according to DIN ISO 1940-1, balance quality G 6.3 3-phase motor/ IEC combustion standard motor in configuration 30,
protection class IP 55 / Iso class F. Motor power selected for cold start at 20°C. PVC control line, radially designed. Electrical wiring on outer terminal box Class of accuracy 2 according to DIN 24166 Assembly tolera ces according to DIN 2768. Performa ce tests according to ISO 5801
Dime sio s a d desig subject to alteratio DLK Ventilatoren GmbH * fan incl. Motor weight (depending on motor size) D-74214 Schöntal- erlichingen all dimensions in mm Phone: [phone] / 9102-0 Fax: [phone] / 9102-10 e-mail: [email protected] 18.12.2012 Web: http://www.pollrichdlk.com
CRJM01 500 560 Ab 750,00 891,50 Ah 101,00 111,00 B 754,50 896,00 B1 854,50 996,00 b 814,50 956,00 c 50,00 50,00 D1 500 560 f 267,25 307,25 H 279,00 294,00 L 1428,00 1430,00 l 370,00 370,00 Lk x x d 605 x 16 x M6 605 x 16 x M6 x 0 30 at 2,2 kW weight i kg 63 70
Series CRJM01 Car Park Jet Fan, direct driven Fa size ra ge: DN 500, DN 560 Applicatio : For ventilation up to max. 40°C constant temperature Tech ical Data: (50Hz) qv,max = 8881m3/h
Thrust max.= 75 N Pe = 0,4/1,6kW - 2,2 kW
43 42
75
61
0
10 20 30 40 50 60 70 80
CRJM01-0500-B 4p CRJM01-0500-B 4/8p CRJM01-0560-B 4p CRJM01-0560-B 4/8p
Thrust [N]
Thrust CRJM01 50Hz
Technical Data
19.12.201218

4 Setup und Function
4.1 Working and danger areas
No permanent working areas are sheduled in the area of the fan.
4.2 Operating elements
Operation of the fan takes place using the controls
provided on-site.
Information on operation can be taken from the corre-
sponding operating manual.
4.3 Brief description
4.3.1 Smoke and heat extraction device
Device for extraction of smoke and hot gases from a building in case
of fire.
4.3.2 Device with double function
Smoke and heat extraction device that may be used for daily entila-
tion.
4.4 Accessories
4.4.1 Description of the components
nTerminal box of aluminium, protects for dust and water
nRepair switch for electrical protection for repair or maintenance
on the device
Setup und Function
19.12.2012 19

Setup und Function
19.12.201220