Polymaster industrial AdBlue Bluemaster Series Original operating instructions

Bluemaster®
Station
AdBlue® Storage and
Dispensing Above Ground
Bunded Polyethylene Tanks
 Depot
 Express
 Terminal
 
• industrial.polymaster.com.au
• 1300 062 064
Thank you for purchasing
a Bluemaster® Station!
This installation guide eective from
1st March 2016
Australian

industrial



 
 Introduction
 
 
 
 
 
 Components
 


Polymaster are manufacturers of an
extensive range if quality products for
industrial, residential and agricultural
applications. Over the last two decades,
Polymaster has been at the forefront of
industry endorsed, product certified
designs that have advanced the life-span
and functional capabilities of process
vessels, bulk storage, rainwater tanks and
animal care products. As an Australian
owned, quality assured company.
Polymaster delivers every product to
specification with confidence through our
growing network of distributors.
2  industrial.polymaster.com.au
Contents 

Polymaster’s manufacturing methods embrace
environmental considerations as a central
philosophy. We implement recycled heat
technology; minimizing on the LPG required to
manufacture each product, reducing operating
costs and most importantly, our C02 emissions.
Excess materials are fully recycled and water
re-use programs help to lessen our impact on
Australia’s natural resources.

As a quality certified company, Polymaster’s
quality assurance regimen is internationally
recognised and certified to ISO9001 standards.
Our exclusive use of UV stabillzed premium
resins to AS/NZS 4766 standards, combined
with FEA testing and engineering for every
mould design assures quality in the manufac-
ture of every Polymaster product. Every tank
is independently certified to SAI Global’s AS/
NZS 4766:2006 standard and labelled to dis-
play manufacturing details and serial number
for complete traceability.

FREECALL 1300 062 064 3
Introduction 

®









®

This Bluemaster® Stationis only to be
used for the static storage and dispensing of
AdBlue. The range is designed and engi-
neered to suit the needs of a vast coverage
of industrial, commercial and public require-
ments from nationwide fleets to local users.
The station enables safe chemical storage
outdoors, at a safe distance from building
and hazard zoned areas. High resistance
against mechanical impact and protection
against heat due to the bunding system
(tank in tank) construction. The high
standard that your Bluemaster Station has
been made to ensure optimum safely and
functionally.
N.B. For customised BMS’s the following material may
not apply. For all customised bluemaster stations,
polymaster takes no responsibility for operation, rec-
ommendations or maintenance and safety guidance.
READ OPERATION MANUAL IN DETAIL
BEFORE USE & COMPLY WITH ALL
INSTRUCTIONS HEREIN.
OPERATION MANUAL SHOULD BE KEPT
WITH THE EQUIPMENT AT ALL TIMES.
Installation and use of this product
should only be carried out by properly
trained and approved personnel.
This manual contains important informa-
tion concerning the safe installation and use
of this product. Read the manual carefully
before installation and use. Pay attention to
all safety warnings.
Users of this product are responsible for
the safe and correct use of this product.
Any changes to this product, which have
been done without consulting the manu-
facturer, will invalidate all warranties and
guarantees.
The manufacturer will not be responsible
for any accidents or damages caused by
incorrect installation or use of this product.
This product is only suitable for storage
and dispensing of Adblue® SCR urea.
The control board contains electrical
devices which are not suited for use
in
area’s where there may be risks of explosion.
The components must not be altered
or tampered with due to potential risks to
personnel.

4  industrial.polymaster.com.au

DO NOT TRANSPORT WITH LIQUID
INSIDE.
The Bluemaster Station must be pro-
tected against mechanical damage during
transport and storage.
Loading and o-loading must be carried
out using only professional equipment, e.g. a
forklift with extended forks. The covers, sock-
ets or other protruding elements, which are
not designed for lifting or moving the station
must not be used to lift or move the station.
The Bluemaster Station must never
be pushed or rolled.
During transport and storage, the door
must be tightly closed and secured. The dis-
pensing nozzle must be placed in its holster
and the control box shut.
Loading and transport areas must be
smooth and free of sharp edges. During
transportation, the tank must be secured to
prevent the tank from moving.
These instructions should be read in their
entirety before commencing installation
of the Bluemaster Station.
• For all tank installation and maintenance,
please take into consideration Health &
Safety/Local Building Regulations.
• A concrete/level solid base is recom-
mended for installation. If this is not
possible the station should be installed
directly on a level, secure and non-com-
bustible base.
• Determine if station needs to be secured
in place in exposed conditions. Do not
drill holes in the tank.
• Bluemaster tanks are supplied with an
electronic contents gauge and alarms as
standard.
• Prior to installing inspect for damage, if
damaged do not install.
• The guarantee card in this booklet
should be returned to the supplier at

[e-mail]
• The tank serial number must be record-
ed on the guarantee card to validate
warranty. This number is usually located
on outside tank by the access hole.
• THE STATION MUST NOT BE FILLED AT
A RATE EXCEEDING 250 LITRES PER
MINUTE.
• For further advice, contact the
BlueMaster helpline on 
After installation, please ensure that this
instruction booklet is left with the end user
for future reference.
Ensure the entire base of the tank is
supported with a non-combustible base
(minimum 45mm in thickness) extending
300mm on all sides.
Bluemaster Station is guaranteed for 2 years
from the date of purchase against faulty
materials or manufacture of the tanks. The
equipment and accessories are guaranteed
for 1 year from purchase.


FREECALL 1300 062 064 5
• The guarantee excludes ancillary fittings
such as contents measuring gauges or
mechanical pumps.
Provided that the following criteria are ad-
hered to (applicable to all models):
• The enclosed guarantee card is returned
to Polymaster with evidence of the
purchase date.
• The tank is installed and commissioned
in accordance with the instructions out-
lined in the Installation and User Manual.
• The tank is installed and commissioned
by a suitably qualified engineer.
• The tank has not been subject to misuse,
careless handling, faulty installation, or
any repairs have not been attempted
or carried out other than by authorized,
qualified service sta.
• The tank has been purchased by the
end user and is not for hire purposes.
• The tank is installed above ground.
• The tank is inspected every 6 months or
every 50,000 litres dispensed, depend-
ing on which occurs first, by a suitably
qualified service engineer. Immediately
upon discovery of any defect in the tank
steps are taken to mitigate loss by con-
tacting the Adblue supplier and if neces-
sary arrange for tank to be drained.
• Immediately upon discovery of any
defect you contact the Guarantor and
allow a representative to inspect the
tank and its surroundings and where
necessary carry our any repairs (before
any attempts are made to move the
tank).
• Standard and ancillary fittings, repairs
and maintenance are to be carried out
by your nominated agent
®
During the first fill of the tank the level
indicator may show less volume than that
filled. The level indicator minimum read point
is placed at the base of the tank. The safe fill
level must NOT be exceeded.
NOTE: As level gauges can take some time to
calibrate, the liquid level must be physically
checked during initial filling.
Filling should be performed only under
constant supervision of an authorized person.
B. This tank can only be filled by a tanker
equipped with a female dry-break coupling.
Ensure dispensing nozzle is in the holster.
Fit delivery hose to dry-break coupling. Do
not fill the internal tank by other means.
Stop filling when desired amount has been
dispensed into tank or when overfill alarm
is activated.
Disconnect delivery hose from coupling.
®
If the unit is a terminal station, please read
the MC Box manual entirely before use, and
ensure any users are fully instructed.
Lift dispensing nozzle from holster.
Ensure the nozzle is clean.
Turn the pump on and start pumping
immediately.
Dispense contents into appropriate tank
When vehicle is full, turn o pump
immediately, ensure the dispensing nozzle
is clean before placing back in holster.

Keep all station equipment in good,
clean working condition.
Bluemaster® Station should only be
serviced by approved qualified personnel.
Please contact a local service agent for this.
Spare parts must comply with the
requirements of the manufacturer.
A daily check should be carried out in
the visual condition of the station, devices
and power supply.
Any faults or alarms should be reported
to the station supplier immediately.
Protect against unauthorised access.
Bluemaster® Station should be serviced
every 6 months or every 50,000 litres dis-
pensed, depending on which occurs first.
Transport and store the station so as not
to damage the tank walls.
Ensure no foreign material is entering
the Bluemaster® Station at all times.
If the station has not been used for an
extended period, run contents through
the dispenser for at least 10 seconds and
dispose of appropriately.
6  industrial.polymaster.com.au
This guarantee is not valid for the following
defects:
• Mechanical damaged caused by the
user, dealer or improper maintenance.
• Faults, damage or premature wear
caused by improper use.
• Damage caused by third parties.
• Repairs carried out by unauthorised
service personnel.
Within the warranty period, Polymaster will
repair or replace, at their discretion, any tank
found faulty due to incorrect material or
workmanship.
Polymaster products are guaranteed against
material or manufacturing defect and have
the following guarantee period commencing
from the date of the invoice:
• For polyethylene tanks: 5 year
• For accessories/components: 1 year
Warranty


FREECALL 1300 062 064 7
Components

1. 400mm Vented Access Lid
2. Digital Level Indicator(OLE)
3. Tank Management System (optional)
4. 35 LPM Diaphragm Pump
5. Nozzle Holder
6. S/Steel Automatic Nozzle
7. 50mm Dry Break Coupling
8. Retractable Hose Reel
9. Weather-proof Dispensing Cabinet
10. Lockable Door
11. Inner Tank
12. Bund Enclosure
PICTORIAL VIEW
(TERMINAL MODEL SHOWN)
Please note: Equipment shown in diagram is
not standard on all tanks. Positioning of equip-
ment may vary depending on model of your
Bluemaster® station.
For further information please refer to ad-
ditional manuals.
1
2
45
6
7
8
9
10
11
12
3

8  industrial.polymaster.com.au



If you are unable to access this page online you can complete the
below fields and return this form to Polymaster: Attn: Warranty Dept.
Locked Bag 4001 Swan Hill VIC 3585
PRODUCT CODE: ___________________________________
COLOUR:_________________________________________
SERIAL NUMBER :___________________________________
FULLNAME:_______________________________________
ADDRESS (LOCATION OFTANK) :________________________
DAYTIME TELEPHONE NO._____________________________
EMAIL ADDRESS____________________________________
DATE OFPURCHASE:_________________________________
(Please ensure all fields are completed to ensure validity)
industrial