Portable Winch PCW3000-LI User manual

THE ORIGINAL LANGUAGE OF THIS DOCUMENT IS
FRENCH
Introduction
Portable Winch Co. wishes to thank you for purchasing a
Portable Capstan WinchTM. This manual was written to help
you get the best use of your new winch and to use it in the
most secure way.
PLEASE READ IT CAREFULLY BEFORE USING THE WINCH.
In case of any problems or questions, please refer to an
authorized Portable Winch Co. dealer or contact us directly.
1. Safety guidelines
Portable Capstan WinchesTM are designed to pull non-
rolling objects, generally at angles of more or less 45
degrees relative to the horizontal. The use of a winch may
present serious risks of injury, property damage or even
death. Do not underestimate the potential danger.
1.1. Safety messages
Your safety and the safety of others are very important. You
will find important safety messages in this manual. Please
read them carefully.
These security messages are warning you of potential
injuries to either yourself or others. Each safety message is
preceded by a warning symbol.
SYMBOL
MEANING
YOU WILL BE MORTALLY OR SEVERELY
INJURED IF YOU DO NOT FOLLOW THESE
INSTRUCTIONS.
YOU COULD BE MORTALLY OR INJURED IF YOU
DO NOT FOLLOW THESE INSTRUCTIONS.
YOU COULD BE INJURED IF YOU DO NOT
FOLLOW THESE INSTRUCTIONS.
READ THE USER GUIDE.
EYE AND HEARING PROTECTION.
GLOVES
1.2. Protection of the environment
End-of-life electrical products must not be
disposed of with household waste. Recycle
them through the establishments available.
Contact the local authorities for more
information on recycling conditions.
The battery contains materials which are
harmful to you and the environment. It must be removed and
disposed of separately at a collection point that accepts
lithium-ion batteries.
1.3. Battery and charger
CHARGE THE BATTERY IN A DRY
ENVIRONMENT PROTECTED FROM THE WEATHER. DO NOT EXPOSE THE
CHARGER OR THE BATTERY TO RAIN.
NEVER CHARGE THE BATTERY IN A DAMP
ENVIRONMENT. USE THE CHARGER AT TEMPERATURES BETWEEN 7
AND 40 ºC (45 AND 104 ºF). TO REDUCE THE RISKS OF ELECTRIC SHOCK,
ONLY USE THE CHARGER PROVIDED BY THE MANUFACTURER TO
CHARGE THE BATTERY; NEVER STORE THE TOOL OUTDOORS. HANDLE
THE CHARGER’S POWER CABLE WITH CARE.
NEVER CARRY THE CHARGER HOLDING ITS
WIRE.
IF THE TOOL IS USED INTENSIVELY OR
UNDER EXTREME TEMPERATURES, BATTERY LEAKS MAY OCCUR. IF
THE LIQUID COMES INTO CONTACT WITH YOUR SKIN, RINSE THE
AFFECTED AREA IMMEDIATELY WITH SOAPY WATER. IN CASE OF
CONTACT WITH YOUR EYES, RINSE WITH CLEAN WATER FOR AT LEAST
10 MINUTES THEN CONTACT A DOCTOR IMMEDIATELY. RESPECTING
THIS RULE WILL REDUCE THE RISK OF SERIOUS INJURIES.
NEVER UNPLUG THE CHARGER FROM THE
MAINS BY PULLING ON THE POWER CABLE.
NEVER CRUSH, DROP OR DAMAGE THE
BATTERY. NEVER USE A BATTERY OR CHARGER THAT HAS BEEN
DROPPED, CRUSHED, RECEIVED A VIOLENT SHOCK OR BEEN DAMAGED
IN ANY WAY WHATSOEVER. A DAMAGED BATTERY RISKS EXPLODING.
DISPOSE OF A DAMAGED BATTERY IMMEDIATELY USING AN
APPROPRIATE METHOD.
WHEN THE BATTERY IS NOT IN USE, KEEP IT
AWAY FROM METAL OBJECTS SUCH AS: PAPER CLIPS, COINS, KEYS,
NAILS, SCREWS AND OTHER SMALL METAL OBJECTS.
DO NOT USE THE CHARGER IF IT IS
DAMAGED. REPLACE THE CHARGER OR ITS CABLES IMMEDIATELY.
KEEP THE CHARGER AND PORTABLE
CAPSTAN WINCHTM AWAY FROM WATER, HEAT SOURCES (RADIATORS,
HEATERS, STOVES, ETC.), FLAMES AND CHEMICAL PRODUCTS.
NEVER USE ANY WIRELESS DEVICE IN THE
PRESENCE OF AN OPEN FLAME.
MAKE SURE THAT THE BATTERY IS SECURE IN
THE CHARGER BEFORE USING IT.
THE BATTERY WILL WARM UP SLIGHTLY
DURING CHARGING. THIS IS NORMAL AND DOES NOT INDICATE A
PROBLEM.
NEVER PLACE THE CHARGER IN A LOCATION
EXPOSED TO EXTREME TEMPERATURES (HOT OR COLD). IT WORKS
BEST AT AMBIENT TEMPERATURE.
WHEN THE BATTERY IS FULLY CHARGED,
UNPLUG THE CHARGER FROM THE MAINS AND REMOVE THE BATTERY.
KEEP THE BATTERY CLEAN, DRY AND FREE OF
OIL AND GREASE. ALWAYS USE A CLEAN CLOTH FOR ANY CLEANING.
NEVER USE BRAKE FLUID, PETROL, OIL-BASED PRODUCTS OR ANY
SOLVENT TO CLEAN THE BATTERY.
EN

1.3.1 Compatible batteries
ALL 80V AND 82V BATTERIES MADE BY
GLOBE TOOLS MAY BE USED WITH YOUR PCW3000-Li WINCH.
Here is a non-exclusive list of compatible battery models:
GREENWORKS PRO 80V –2Ah.
GREENWORKS PRO 80V –4Ah.
GREENWORKS COMMERCIAL 82V –2.5Ah.
GREENWORKS COMMERCIAL 82V –5Ah.
POWERWORKS 82V –2.5Ah.
POWERWORKS 82V –5Ah.
CRAMER 82V –3Ah.
CRAMER 82V –6Ah.
STIGA VOLTAGE 80V –2.5Ah.
STIGA VOLTAGE 80V –4Ah.
STIGA VOLTAGE 80V –5Ah.
BRIGGS & STRATTON 82V MAX –2Ah.
BRIGGS & STRATTON 82V MAX –4Ah.
BRIGGS & STRATTON 82V MAX –5Ah.
Please consult our website www.portablewinch.com for the
list of compatible batteries or contact us.
1.4. Labels.
1.4.1 Serial number labels.
The serial number label can be found on the right side of
the winch's gearbox. In addition to the winch’s serial
number, the fundamental specifications of your model are
also found there.
1.4.2 Engine label
1.4.3 Line installation label
This label is placed
on the winch’s
housing. It indicates
the installation
direction of the line for
the Portable Capstan
WinchTM.
1.4.4 Hearing protection label
We recommend wearing hearing
protection when using the
Portable Capstan WinchTM.
1.5. Safety information.
DO NOT ALLOW
CHILDREN TO USE THE PORTABLE CAPSTAN WINCHTM. KEEP CHILDREN
AND ANIMALS OUTSIDE OF THE WORK ZONE.
NEVER ALLOW AN UNTRAINED PERSON
TO USE THE PORTABLE CAPSTAN WINCHTM. MAKE SURE THAT THEY
ARE AWARE OF THE SAFETY AND USAGE INSTRUCTIONS AND HAVE
READ THIS MANUAL.
INFORM ALL USERS OF THE SAFETY
AND USAGE INSTRUCTIONS.
FAMILIARISE YOURSELF WITH THE
OPERATION OF THE PRODUCT AND THE SECURITY INSTRUCTIONS
BEFORE STARTING WORK WITH THE PORTABLE CAPSTAN
WINCHTM.
MAKE SURE THAT YOUR CLOTHING
CANNOT GET CAUGHT IN THE MOVING PARTS OF THE PORTABLE
CAPSTAN WINCHTM.
REPLACE ALL SECURITY LABELS THAT ARE
DAMAGED, ILLEGIBLE OR TORN.
NEVER PLACE YOUR HANDS CLOSE TO
THE LINE GUIDE, CAPSTAN DRUM OR ENTRY HOOK WHEN THE
ENGINE IS RUNNING.
ALWAYS KEEP ONLOOKERS OUTSIDE
OF THE WORK ZONE.
NEVER PULL ROLLING MATERIAL THAT
RISKS ROLLING OUT OF YOUR CONTROL.
THE PORTABLE CAPSTAN WINCHTM IS NOT
DESIGNED TO LIFT LOADS.
fNEVER USE THE PORTABLE CAPSTAN
WINCHTM TO LIFT PEOPLE.
ALWAYS WEAR GLOVES.
WE RECOMMEND THE WEARING OF HEARING PROTECTION.
BEFORE USING THE ELECTRIC DEVICE, ALWAYS WEAR
SAFETY GLASSES WITH SIDE SHIELDS. ALWAYS WEAR
SAFETY GLASSES BEARING A COMPLIANCE MARK.

NEVER TOUCH THE CAPSTAN DRUM
IMMEDIATELY AFTER USE AS IT IS VERY HOT AND MAY BURN YOUR
SKIN.
MOST PULLING SITUATIONS
PRESENT POTENTIAL DANGERS!
DO NOT USE A 3-STRAND YELLOW
PROPYLENE LINE!
POLYPROPYLENE AND POLYETHYLENE LINES ARE DANGEROUS
FOR PULLING DUE TO THEIR ELASTICITY AND THEIR LOW
MELTING POINT.
MAKE SURE THAT THE LINE IS NOT DAMAGED AND OFFERS
ADEQUATE RESISTANCE FOR THE LOAD TO BE PULLED.
STRETCHING = DANGER!
STRETCHING THE LINE MAY CAUSE SERIOUS INJURY. BE
CAREFUL WHEN RELEASING THE TENSION IN THE LINE.
ALL LINES STRETCH: INCREASED LENGTH: THE MORE THE LINE
IS PULLED, THE MORE IT STRETCHES.
STRETCHING THE LINE MAY CAUSE THE LOAD TO MOVE IN AN
UNEXPECTED AND DANGEROUS MANNER.
STRETCHING THE LINE MAY CAUSE IT TO RELAX AND MOVE
BACKWARDS QUICKLY, PULLING YOUR HAND TOWARDS THE
WINCH OR CAUSING SEVERE BURNS.
NEVER WIND THE LINE AROUND YOUR HAND.
PERFORM A VISUAL INSPECTION OF THE
LINE BEFORE EACH USE. IF IT PRESENTS OBVIOUS SIGNS OF WEAR
(CHOPPED STRAINS, EXCESSIVE ABRASION), CHANGE IT.
IF YOUR LINE IS DIRTY, CLEAN IT. A DIRTY
LINE CAN QUICKLY BECOME DAMAGED AND CAUSE PREMATURE
WEAR TO THE PARTS IN CONTACT WITH IT.
WHAT NOT TO DO:
WHEN YOU INSTALL THE SLING TO ANCHOR THE WINCH, AVOID A
FULL TURN AROUND AN ANCHORING POINT. THIS WILL PREVENT
THE WINCH FROM ALIGNING ITSELF WITH THE LOAD CORRECTLY.
THIS WILL ALSO APPLY UNEVEN TENSION TO EACH OF THE HOOKS.
AVOID INSTALLING THE SLING ON SHARP
CORNERS LIKELY TO DAMAGE THE POLYESTER SLING. WHEN YOU
USE A POLE, A TREE OR A STUMP AS AN ANCHORING POINT,
INSTALL THE SLING CLOSE TO THE BASE.
ANCHORING AROUND A STUMP REQUIRES
SPECIAL ATTENTION TO AVOID THE SLING SLIPPING OFF THE TOP
OF THE STUMP.
MAKE SURE THAT THE ANCHORING POINT
IS ABLE TO RESIST THE PULLING WITHOUT BREAKING, BEING
UPROOTED OR BECOMING DAMAGED.
NEVER WIND THE LINE AROUND YOUR
HANDS OR YOUR BODY! ALSO BEWARE OF THE BUILT-UP TENSION
CLOSE TO YOU AND MAKE SURE THAT YOU ARE A SAFE DISTANCE
FROM THIS ACCUMULATION.
KEEP AN EYE ON THE CAPSTAN DRUM
DURING OPERATION AND MAKE SURE THAT THE LINE DOES NOT
CROSS THE LATTER. IF THIS OCCURS, RELEASE THE TENSION IN
THE LINE, STOP THE ENGINE AND REMOVE THE KINK.
IF THE WINCH PULLS THE LINE AND THE
LOAD DOESN’T MOVE (OFTEN WHEN A VERY LONG LINE IS USED),
THIS MEANS THAT YOUR LINE IS STRETCHED AND THE BREAKING
POINT COULD QUICKLY BE REACHED AND THE LOAD CAN SUDDENLY
BE HEADING TOWARDS YOU. SLOWLY RELEASE THE TENSION IN
THE LINE BUT BEWARE OF THE BUILT-UP TENSION: THE LINE MAY
QUICKLY GET AWAY FROM YOU CAUSING BURNS OR TAKING YOU
TOWARDS THE WINCH.
DURING CLEANING, INSPECT THE WINCH,
THE HOOKS, THE LINE AND THE POLYESTER SLING TO DETECT ANY
DAMAGE OR SIGNS OF WEAR.
2.0 Checks before use
2.1 When receiving the winch
Inspect the box to detect any obvious damage. If a part is
missing or damaged, notify the carrier immediately.
2.2 Battery
THE BATTERY IS ONLY HALF-CHARGED AT
THE TIME OF PURCHASE. BEFORE USING YOUR PORTABLE CAPSTAN
WINCHTM FOR THE FIRST TIME, FOLLOW ALL THE INSTRUCTIONS AND
GUIDELINES INDICATED IN THE BATTERY AND CHARGER SUPPLIER
GUIDES. REMOVE THE BATTERY BEFORE STORING THE PORTABLE
CAPSTAN WINCHTM FOR A LONG PERIOD. BEFORE REUSING THE
PORTABLE CAPSTAN WINCHTM AGAIN, CHARGE THE BATTERY AGAIN
FOR AT LEAST ONE COMPLETE CHARGING PERIOD. THIS BATTERY
INCLUDES NO MEMORY EFFECT.
2.3 Installing the battery’s protective cover.
This cover is designed to protect 4.0 - 5.0Ah batteries located
outside the housing from rain.
The cover is supplied with a spring and a short metal rod.
Perform the following operation inside
a building:
A) Place the spring in the housing cavity and then the pin.
B) Place the lid in the other cavity and push the pin against
the spring.
C) Position the cover holding the pin until it snaps into the
housing.

2.4 Installing the battery
A) Open the battery’s
protective cover.
B) Insert the battery (plastic part towards the compartment)
C) Hold the handle of the
PORTABLE CAPSTAN
WINCHTM and push the
battery until you hear a
“click”.
D) Close the cover.
2.5 To remove the battery
A) Press the battery release button located above the
battery. This allows the battery to easily be removed
from the device.
B) Hold the handle to remove the battery.
2.6 Starting the engine
The engine controls can be found on the engine’s housing,
above the battery cavity.
A) Operation of the unit: Press twice to turn on
and press again to turn off.
B) Press to select the speed of the
engine.
Once = 8.1 m/minute.
Twice = 9.9 m/minute.
3 times = 11.6 m/minute.
Note: A higher speed reduces the battery’s operating time.
THE LITHIUM-ION BATTERY IS FITTED WITH
AN INTERNAL BREAKER WHICH WILL AUTOMATICALLY STOP THE
DEVICE IN CASE OF OVERLOAD. IF THIS HAPPENS, TURN THE DEVICE
OFF BY PRESSING BUTTON “A” (SEE ILLUSTRATION).
2.7 Capstan drum
The Portable Capstan WinchTM is equipped with the following
drum:
PCW3000-Li: Drum 76 mm in diameter.
3.0 Using the winch
MOST PULLING SITUATIONS PRESENT
POTENTIAL DANGERS!
BEFORE USING THE ELECTRIC DEVICE, ALWAYS WEAR
SAFETY GLASSES WITH SIDE SHIELDS. ALWAYS WEAR
SAFETY GLASSES BEARING A COMPLIANCE MARK.
IN CASE OF EXTENDED USE, MAKE SURE YOU USE
SUITABLE HEARING PROTECTION BEARING A COMPLIANCE
MARK.
3.1 Line
KEEP THE WINCH LINE WITHDRAWN
3.2 Type of line
Only use a line with low elasticity. We recommend a double
braid polyester line.
Min, max and recommended diameters, PCW3000-Li:
O Min: 10 mm
O Max: 13 mm
O Recommended: 10 mm
Please contact us if you have any questions about line
types.
A
B

DO NOT USE A 3-STRAND YELLOW
PROPYLENE LINE!
POLYPROPYLENE AND POLYETHYLENE LINES ARE DANGEROUS
FOR PULLING DUE TO THEIR SIGNIFICANT ELASTICITY AND
THEIR LOW MELTING POINT.
MAKE SURE THAT THE LINE IS NOT DAMAGED AND OFFERS
ADEQUATE RESISTANCE FOR THE LOAD TO BE PULLED.
STRETCHING = DANGER!
STRETCHING THE LINE MAY CAUSE SERIOUS INJURY. BE
CAREFUL WHEN RELEASING THE TENSION IN THE LINE.
ALL LINES STRETCH; INCREASE IN LENGTH; THE MORE THE
LINE IS PULLED, THE MORE IT STRETCHES.
STRETCHING THE LINE MAY CAUSE THE LOAD TO MOVE IN AN
UNEXPECTED AND DANGEROUS MANNER.
STRETCHING THE LINE MAY CAUSE IT TO RELAX AND MOVE
BACKWARDS QUICKLY, PULLING YOUR HAND TOWARDS THE
WINCH OR CAUSING SEVERE BURNS. NEVER WIND THE LINE
AROUND YOUR HAND.
ALWAYS WEAR GLOVES.
3.3 Line maintenance
PERFORM A VISUAL INSPECTION OF YOUR
LINE BEFORE EACH USE. IF IT PRESENTS SIGNS OF OBVIOUS WEAR
(CHOPPED STRANDS, EXCESSIVE ABRASION), CHANGE IT.
IF YOUR LINE IS DIRTY, CLEAN IT. A DIRTY
LINE CAN QUICKLY BECOME DAMAGED AND CAUSE PREMATURE
WEAR TO THE PARTS IN CONTACT WITH IT.
3.4 Recommended knots
You must attach the load to the end
of the line.
Although a simple knot may
sometimes suffice, we recommend
using a bowline knot (fig. 1).
This knot maintains around 70% of
the line’s capacity while most knots
reduce the line’s capacity by 50% or
more.
In addition, it may be easy to undo
after use even if a heavy load has
been pulled.
Even better, the double bowline knot
(fig. 2) allows you to maintain
approx. 75% of the line’s capacity.
3.5 Anchoring the winch
OPTION 1:
In most cases, the winch is anchored to a fixed object using
a polyester sling or one of our optional anchors and the line
is attached to the object you are trying to move. The latter is
moved towards the winch as the winch pulls the line.
OPTION 2:
Sometimes, the winch can be anchored to the object you want
to move and the line is attached to a fixed object.
The winch and the object being moved are then pulled
towards the line’s anchoring point. This method is useful
when you guide the load while operating the winch.
Your winch is supplied with a 2-meter polyester sling. To
anchor the winch, wind it around the anchoring point with the
sling. Insert each end of the sling in each of the two hooks
located on the back of the winch (fig. 1).
Place the winch in the direction of the load to be pulled. When
the winch is switched on, it will attempt to align itself with the
load. The friction of the sling against the anchor may prevent
correct alignment; in this case, release the tension in the line
and move the sling so that the tension is distributed over the
two books equally.
WHAT NOT TO DO:
WHEN YOU INSTALL THE SLING TO ANCHOR THE WINCH, AVOID A FULL
TURN AROUND AN ANCHORING POINT (FIG. 2 BELOW). THIS WILL
PREVENT THE WINCH FROM ALIGNING ITSELF WITH THE LOAD
CORRECTLY.
THIS WILL ALSO APPLY UNEVEN TENSION TO EACH OF THE HOOKS.
FIG. 1
FIG. 2
FIG. 1
FIG. 2

AVOID INSTALLING THE SLING ON SHARP
CORNERS LIKELY TO DAMAGE THE POLYESTER SLING. WHEN YOU USE
A POLE, A TREE OR A STUMP AS AN ANCHORING POINT, INSTALL THE
SLING CLOSE TO THE BASE.
ANCHORING AROUND A STUMP REQUIRES
SPECIAL ATTENTION TO AVOID THE SLING SLIPPING OFF THE TOP
OF THE STUMP.
MAKE SURE THAT THE ANCHORING POINT
IS ABLE TO HANDLE THE PULLING WITHOUT BREAKING, BEING
UPROOTED OR BECOMING DAMAGED.
We also offer a wide range of anchoring accessories for
our capstan winches. Please see www.portablewinch.com
3.6 Installing the line
THE CORRECT DIRECTION WHEN
DEPLOYING THE LINE IS THE KEY TO SAFE USE OF THE WINCH.
The wide range of situations encountered during pulling
prevents us from given precise instructions; however,
consider the following points:
3.6.1 Line
Use a line with a low elasticity in good condition, with a
minimum diameter of 10 mm and a maximum diameter of
13 mm with good knots.
We highly recommend the bowline knot (§3.4).
3.6.2 Pulley
Use pulleys to divert the line and increase the pulling power
when the load approaches or exceeds the winch's pulling
capacity.
The use of a short-distance winch pulley offers the following
benefits:
Provides an angle allowing the load to be slightly raised
to reduce friction;
Maintains the winch in an almost horizontal
position;
Keeps the winch and the operator away from the
load’s trajectory.
3.6.3 Direction
Install the line so that it doesn't rub against any objects
during pulling. Try to install the line so that the front of the
load is slightly raised. Never pull downwards or through
obstacles.
IN GENERAL, IF THE LINE TOUCHES THE GROUND DURING
PULLING, THE INSTALLATION IS INCORRECT.
3.6.4 On a slope
NEVER PULL A LOAD ALONG A DESCENDING
SLOPE DIRECTLY TOWARDS THE WINCH BECAUSE THE LOAD MAY
SLIDE TOWARDS YOU WITHOUT YOU BEING ABLE TO STOP IT. IN THIS
CASE, USE A PULLEY AT THE BOTTOM OF THE SLOPE AND POSITION
THE WINCH FURTHER BACK AWAY FROM THE AXIS OF THE LOAD.
3.7 Pulling a load
CHECK THE POSITION OF THE WINCH, THE
CONDITION OF THE LINE, THE SOLIDITY OF THE ANCHORING POINT,
THE KNOTS, HOOKS TO AVOID INJURIES AND MATERIAL DAMAGE.
3.7.1 Winding the line around the capstan drum
NEVER PLACE YOUR HANDS CLOSE TO
THE LINE GUIDE, CAPSTAN DRUM OR ENTRY HOOK WHEN THE ENGINE
IS RUNNING.
1) Press the On/Off button twice and the speed button
once.
2) Wind the line around the drum (3 or 4 turns).
3) Take the line behind the exit hook.
4) Keep a safe distance from the winch (approx. 1m)
and pull gently and horizontally on the line until the
slack in the line is taken up and you feel tension in
the line.
5) Inspect your installation to make sure that the
anchoring of the winch and the entrance hook are
aligned with the line.
6) Check that the line does not rub against objects in
its trajectory; if you want to increase the pulling
speed, press the speed button once or twice again.
Note: A high speed reduces the battery’s operating time.

3.7.2 Pulling
When pulling, position yourself so that you can see the
winch and the load. Pull on the line HORIZONTALLY. The
tension you exert on the line keeps the winch level.
NEVER WIND THE LINE AROUND YOUR
HANDS OR YOUR BODY!
ALSO BEWARE OF THE BUILT-UP OF TENSION CLOSE TO YOU AND
MAKE SURE THAT YOU ARE A SAFE DISTANCE FROM THIS
ACCUMULATION.
KEEP AN EYE ON THE CAPSTAN DRUM
DURING OPERATION AND MAKE SURE THAT THE LINE DOES NOT
CROSS THE LATTER. IF THIS OCCURS, RELEASE THE TENSION IN THE
LINE, STOP THE ENGINE AND REMOVE THE KINK.
3.7.2.1 If the line slips
If the line slips on the drum while you are pulling, add a
turn of line around the drum (4th turn). The engine will stop
when the winch reaches its maximum capacity. A warning
will be audible and the LEDs will flash four times. You
should then repeat the installation (add pulleys) or “cradle”
the load (see next section).
3.7.2.2 To “cradle” the load
Pull sharply for a brief moment and release the tension in
the line. Then return the tension to the line and repeat as
required.
BE CAREFUL WHEN USING THE LOAD
“CRADLING” METHOD. THIS METHOD MAY CAUSE RAPID WEAR TO
THE LINE DUE TO THE HEAT CREATED ON THE DRUM.
IF THE WINCH PULLS THE LINE AND THE
LOAD DOESN’T MOVE (OFTEN WHEN A VERY LONG LINE IS USED),
THIS MEANS THAT YOUR LINE IS STRETCHED AND THE BREAKING
POINT COULD QUICKLY BE REACHED AND THE LOAD COULD
SUDDENLY BE HEADING TOWARDS YOU.
SLOWLY RELEASE THE TENSION IN THE LINE BUT BEWARE OF THE
BUILT-UP TENSION: THE LINE MAY QUICKLY GET AWAY FROM YOU
CAUSING BURNS OR TAKING YOU TOWARDS THE WINCH.
3.7.2.3 To take a break during pulling
Slowly release the tension in the line and allow it to slide
over the drum.
NEVER ALLOW THE LINE TO SLIDE OVER
THE DRUM FOR MORE THAN A FEW SECONDS WHEN A LOAD IS
ATTACHED - THE HEAT CREATED BY THE FRICTION COULD MELT OR
DAMAGE THE LINE.
3.7.2.4 Maintaining the load without releasing the
tension
You must maintain the tension at the end of the line by
holding it or attaching it to a fixed object.
1) Turn off the engine;
2) Complete two turns of line around the exit hook before
removing the tension from your hands.
3) Then do two half-knots around the exit hook.
3.7.2.5 To recommence pulling
You should release some of the tension before restarting the
winch’s engine. Firstly, undo the two half-knots. Allow the line
to move slowly to release the tension. Then, whilst holding
the line in one hand, restart the engine. You can
recommence pulling.
3.7.2.6 If it is essential to keep the tension in the line at
startup
You can use a blocker or a Prusik knot connected to your
anchoring point to maintain the tension in the line.
3.7.2.7 If your line is too short
If your line is too short, you can connect two lines together:
1) Fig. 1, no.1: Use a bowline knot to link the two
lines together.
2) Fig. 1, no.2: Allow approx. 1 m (3’) of line to
exceed the knot of the line pulling the load. This
length of line will be used for pulling when the knot
is undone.
3) Fig. 2: Stop the winch before the knots reach the
winch because the latter will not be able to pass
through and will cause the entanglement of the line.
4) Release the tension in the line. Attach the load to
a fixed point if necessary.
5) Untie the line’s knot and use the remaining length (1 m
(3’)) to wind it around the drum and restart the winch
again.

3.7.2.8 Stopping the winch
1) Gradually release the tension to gradually lower
the winch towards the ground;
2) Press the on/off button.
4.0 Maintenance
4.1 Cleaning
When your work is complete, clean
and dry the winch. Avoid using
solvents for cleaning the plastic
parts. Most of plastic materials can
be damaged by various types of
commercial solvents. Use a clean
cloth to remove any dirt, dust, oil,
grease, etc.
DURING
CLEANING, INSPECT THE WINCH, THE HOOKS, THE LINE AND THE
POLYESTER SLING TO DETECT ANY DAMAGE OR SIGNS OF WEAR.
Regularly remove the capstan drum
and clean around the shaft. Any
accumulated debris may damage the
seal. Brush the shaft with a little oil to
avoid corrosion.
4.2 Lubrication
The gearbox is lubricated in the factory and thus should not
require lubrication or maintenance. If oil losses become
apparent, check the oil level by placing the winch on a level
surface and unscrew the cap. Use an 8 mm hexagonal key.
When tipping the winch forwards, a little oil may escape
through the hole. If required, you can add SAE80W90EP
gear oil.
4.3 Charger and battery
4.3.1 Charger
THE BATTERY IS NOT FULLY CHARGED. WE
RECOMMEND CHARGING THE BATTERY FULLY BEFORE THE FIRST USE
TO ACHIEVE A MAXIMUM OPERATING TIME. THIS LITHIUM-ION BATTERY
HAS NO MEMORY AND CAN BE CHARGED AT YOUR DISCRETION.
4.3.1.1 Low-voltage charging:
If the battery has been stored with little charge or with no
charge for a long period, the charger enters restart mode
which takes 20 hours for the battery to be fully charged.
This increases the battery's life. Once fully charged, standard
charging is available next time.
Any discharged battery requires a cooling period which is
mentioned in the battery user manual.
Plug the charger into the mains.
Insert the battery in the charger.
This is a diagnostic charger. The LED will come on in a
specific order to indicate the battery’s current status. This
order is as follows:
Never leave the battery on the charger as soon as it is fully
charged and ready to use.
4.3.1.2 Fault indication.
When the battery is inserted in the charger and the LEDs flash
red, remove the battery from the charger for a minute and
insert it again.
If the LEDs flash green, this means that the battery is
charging normally.
If the LEDs still flash red, remove the battery and unplug
the charger again.
Wait a minute then plug the charger in again and reinsert the
battery. If the LEDs flash green, this means that the battery is
charging normally.
If the LEDs still flash red, the battery is faulty and must be
replaced.
4.3.2 Battery
4.3.2.1 Charge verification.
If the battery does not charge correctly:
Check the socket using another device. Make sure that
power is reaching the socket.
Check that the charger’s contacts are not short-circuited
by debris or foreign objects.
If the ambient temperature is unusual, move the charger
and the battery to a place where the temperature is
between 7 C and 40 C.
1
2
FIG. 1
FIG. 2

IF THE BATTERY IS INSERTED IN THE
CHARGER WHEN IT IS WARM OR HOT, THE RED LEDS MAY COME ON.
IF THIS HAPPENS, ALLOW THE BATTERY TO COOL AWAY FROM THE
CHARGER. THE BATTERY MAY BE CHARGED NORMALLY ONCE A
NORMAL CHARGING TEMPERATURE IS ACHIEVED.
REFER TO THE CHARGER AND BATTERY MANUAL FOR MORE
INFORMATION.
4.4 Storage
Always store your Portable Capstan WinchTM horizontally on
its base.
Storing the battery for more than 30 days:
Remove the battery from the device.
Store the device in a location where the temperature is
between 7 C and 40 C.
5.0 Additional information.
5.1 Accessories.
A full range of accessories are available. Take a look at
www.portablewinch.com
5.2 Warranty
The Portable Winch Co. winch and accessories are
guaranteed against all manufacturing defects when owned by
the “original owner” as defined here below.
The “original owner'' is defined as the person or entity that
purchased the winch or accessories from an authorized
Portable Winch Co. dealer as shown by the original invoice.
The warranty is transferable if the new buyer holds a copy of
the original invoice.
This warranty does not apply to items sold “as is”. The
warranty does not apply to the wear parts defined as those
coming into contact with the line during pulling.
The portable capstan winch is covered as follows:
PCW3000-Li
O Commercial use: 3 months
O Private use: 2 years
Serviced by Portable Winch Co. or its retailers.
Portable Winch Co. will replace or repair, at its discretion, any
faulty products. All other Portable Winch Co. accessories are
covered by a one-year (1) warranty with the exception of the
lines which are covered by a 3-month warranty. If you have
any questions, please consult the warranty policy at
www.portablewinch.com
Extend your warranty for free
We want to thank you for your purchase. To do this, we are
offering you AN ADDITIONAL ONE-YEAR (1) WARRANTY
FOR FREE! It’s easy, just register your winch at
www.portablewinch.com or over the phone on 1 888 388-7855
or + 1 819 563-2193.
5.3 Troubleshooting area
In case of unexpected problems, consult the document
Troubleshooting area at www.portablewinch.comin the section
Manuals and instructions.
5.4 Error codes:
Descriptions
DEL
code
Definitions
Battery
connection
issue
3
No communication between the
battery and the control card.
Or loss of communication during the
current phase.
Surge
protection
4
The current process exceeds the
maximum admissible load.
Low-voltage
protection
5
The battery has achieved its
minimum charge
(Recharge the battery).
In most situations, turn the device off and restart it.
5.5 Disposing of the battery
The device’s battery contains lithium-ion, a
toxic substance.
ALL TOXIC MATERIALS MUST BE DISPOSED
OF IN ACCORDANCE WITH CURRENT DIRECTIVES TO AVOID
CONTAMINATING THE ENVIRONMENT.
BEFORE DISPOSING OF A DAMAGED OR END-OF-LIFE LITHIUM-ION
BATTERY, CONTACT YOUR LOCAL WASTE DISPOSAL FACILITY FOR
MORE INFORMATION AND THE APPROPRIATE GUIDELINES.
TAKE THE BATTERIES TO THE LOCAL RECYCLING AND LANDFILL
CENTER AUTHORIZED TO DISPOSE OF LITHIUM-ION BATTERIES. IF THE
BATTERY IS CRACKED, EVEN IN THE ABSENCE OR A LEAK, YOU MUST
NOT CHARGE OR USE IT. YOU SHOULD REMOVE IT AND REPLACE IT
WITH A NEW BATTERY.
DO NOT TRY TO REPAIR IT!
This avoids injuries and risks of fire, explosion or electric
shock or contamination of the environment:
Cover the battery’s terminals using resistant adhesive
tape.
Never try to remove or destroy any battery component.
Do NOT open the battery.
When a leak occurs, the electrolyte substances released
are corrosive and toxic.
AVOID this solution coming into contact with your eyes or
skin and do not swallow it.

AVOID disposing of this type of battery with your
household waste.
AVOID burning them.
AVOID taking then to a landfill site or any municipal solid
waste facilities.
Take them to an approved recycling or landfill center.
5.6 Technical data
PCW3000-Li
Engine: 1kW brushless
Gearbox: Aluminum alloy box
Gears made of tempered steel with ball bearings.
Weight: 9.4 kg (without battery)
Reduction ratio: 200:1
Protection class: IPX3 (protection against rainwater).
Maximum continuous pulling force (single line): 700 kg
Maximum momentary pulling force (single line): 1,000 kg
Speed: 1- 8.1 m/min
2- 10 m/min
3- 11.6 m/min
Capstan drum: 76 mm in diameter.
Up to 4 turns of line 10 mm.
Dimensions (overall): 30.2 cm x 31.8 cm x 31.0 cm
Line: Double braid polyester with low elasticity (not
included) of unlimited length.
Minimum diameter: 10 mm
Maximum diameter: 13 mm
Recommended: 10 mm
5.7 Sound power levels
These are the different sound power levels for the Portable
Capstan WinchTM:
Full throttle engine speed, LWA 87.1 dB(A).
LWA de 90 dB(A) with uncertainty included KwA = 2.5dB.
5.8 Manufacturer
The Portable Capstan WinchesTM are manufactured by:
Portable Winch Co.
1170 Thomas-Tremblay St.
Sherbrooke, Québec, J1G 5G5, CANADA
Telephone: [phone]
Freephone (CAN & USA): 1-888-388-7855
Fax: + 1 514 227-5196 E-mail:
[email protected] Website:
www.portablewinch.com
FRENCH IS THE ORIGINAL LANGUAGE OF THIS
DOCUMENT

5.9 CE DECLARATION OF
CONFORMITY
DECLARATION OF CONFORMITY
Sherbrooke, QC J1G 5G5
CANADA
Tel.: [phone]
www.portablewinch.com
Models PCW3000-Li
Engine 1.0kW
Serial no.: 32180000 and over
Designed for this use Pulling non-rolling objects at angles of +45º on a
horizontal surface
In compliance with the “Machines” directive 2006/42/EC as well as the following directives:
Name: Pierre Roy
Position: Managing Director
In Sherbrooke, QC, Canada
On 24 August 2018
PORTABLE WINCH CO.
We
1170 Thomas-Tremblay St.
Located
at
Declare, under our sole responsibility
that the product: Portable Capstan WinchTM
- 2014/30/EU Electromagnetic Compatibility Directive
Mr. Gerold Vonblon,
Landstrasse 28, A-6714 Nuziders
is authorized to compile the technical file.
Signed by:
- 2000/14/EC Directive on environmental noise emissions

5.10 Exploded view
VIEW #
PART #
DESCRIPTION
1
10-0431
BATTERY COVER
2
10-0432
ELECTRIC POWER HEAD 1.0 kW - BLACK
3
10-0133
ENGINE COUPLING PLATE
4
10-0132
ALUMINIUM COUPLING PART FOR ENGINE
5
32-0007
SHCS M8-1.25 X 16 MM - BLACK
6
32-0056
INDENTED HEX FLANGE BOLT M6-1.0 X 20 mm - ZN
7
44-0025
LABEL - LINE INSTALLATION
8
10-0415
GEARBOX 200:1
9
10-0135
EXIT HOOK
10
10-0136
ENTRANCE HOOK
11
32-0008
INDENTED HEX FLANGE BOLT M8-1.25 X 16 MM - ZN
12
43-0013
CAPSTAN DRUM WRENCH 57 MM, 76 MM & 85 MM
13
10-0129
CAPSTAN DRUM 76 MM
14
10-0427
ALUMINIUM GUIDE LINE FOR CAPSTAN DRUM 76 mm
15
32-0004
BHCS M6-1.0 X 16 mm - SS
16
10-0102
RETAINING WASHER 1/4 X 1-1/4 - ZN
17
31-0010
HCS 1/2-13 X 6 - GR5 - ZN
18
35-0004
FLAT WASHER 1/2 - ZN
19
10-0098
SOCKET FOR SAFETY HOOK
20
PCA-1281
SAFETY HOOK - LCT: 3/4 TONNE
21
44-0185
LABEL PROTECTION AUDITIVE
22
33-0005
BOLT 1/2-13 NYLON - ZN
23
32-0055
BHCS M5-0,8 X 8 MM - SS
24
10-0421
FLOOR PLATE
25
32-0016
BHCS M6-1 X 35 MM - SS
26
10-0422
PLATE-HOUSING SPACER

www.portablewinch.com
[e-mail]
1888 388-7855 / [phone]
Rev: 00 (2018-08-31)
44-0188
Written and published in Canada