Porter-Cable H1000IS-W User manual

Instruction
manual
IMPORTANT
Please make certain that the person who is
to use this equipment carefully reads and
understands these instructions before
starting operations.
Part No. A01296-043-0
ESPAÑOL: PÁGINA 29
FRANÇAIS: PAGE 57
To learn more about Porter-Cable
visit our website at:
http://www.porter-cable.com
Model
H1000IS-W
Copyright © 2004 Porter-Cable Corporation
The Model and Serial No. plate is located on the frame.
Record these numbers in the spaces below and retain for
future reference.
Model No.
Type
Serial No.
Generator

2- ENG
A01296
Read Operators Manual. Do not operate equipment until you have read
operators Manual for Safety, Assembly, Operation, and Maintenance
Instructions.
This product may not be equipped with a spark arresting muffler. If the
product is not equipped and will be used around flammable materials, or
on land covered with materials such as agricultural crops, forest, brush, grass, or other similar
items, then an approved spark arrester must be installed and is legally required in the state of
California. It is a violation of California statutes section 130050 and/or sections 4442 and 4443
of the California Public Resources Code, unless the engine is equipped with a spark arrester, as
defined in section 4442, and maintained in effective working order. Spark arrester are also
required on some U.S. Forest Service land and may also be legally required under other
statutes and ordinances.
Engine exhaust contains chemicals known, in certain quantities, to cause
cancer, birth defects or other reproductive harm.
CONSUMER SAFETY INFORMATIONCONSUMER SAFETY INFORMATION
indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury.
indicates a potentially hazardous situation which, if not avoided,may result in
minor or moderate injury
used without the safety alert symbol indicates potentially hazardous situation
which, if not avoided, may result in property damage.
This manual contains information that is important for you to know and understand. This infor-
mation relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To
help you recognize this information, we use the symbols below. Please read the manual and
pay attention to these sections.
SAFETY GUIDELINES / DEFINITIONS
IMPORTANT SAFETY INSTRUCTIONS
Improper operation or maintenance of this product could result in serious
injury and property damage. Read and understand all warnings and
operating instructions before using.
RISK OF ELECTROCUTION AND FIRE
HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT
Attempting to
connect generator
directly to the
electrical system
of any building
structure.
Back feeding electricity through
a building’s electrical system to
the outside utility feed lines
could endanger repair persons
attempting to restore service.
Never backfeed electricity
through a structure's electrical
system.

3- ENG A01296
Attempting to connect to the in-
coming utility service could result
in electrocution.
Restoration of electrical service
while the generator is connected
to the incoming utility could
result in a fire or serious damage
if an isolator switch is not
installed.
Failure to use a double throw
transfer switch when connecting
to a structure's electrical system
can damage appliances and
WILL VOID the manufacturer's
warranty.
To connect to a structure's electri-
cal system in a safe manner,
always have a Double-Throw
Transfer Switch installed by a
qualified electrician and in compli-
ance with local ordinances.
(When installing a Double-
Throw Transfer Switch, a mini-
mum of 10 gauge wiring must
be used.)
RISK OF ELECTROCUTION AND FIRE
(Continued)
HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT
Operation of
generator in rain,
wet, icy, or
flooded
conditions.
Water is an excellent conductor
of electricity! Water which comes
in contact with electrically
charged components can
transmit electricity to the frame
and other surfaces, resulting in
electrical shock to anyone con-
tacting them.
Operate generator in a clean, dry,
well ventilated area. Make sure
hands are dry before touching
unit.
Use of worn,
damaged, under-
sized or un-
grounded exten-
sion cords.
Use of ungrounded cordsets
could prevent operation of
circuit breakers and result in
electrical shock.
Always use a cordset having a
grounding wire with an
appropriate grounding plug. DO
NOT use an ungrounded plug.
Use proper size (wire gauge)
cordset for application see chart
in the Assembly section of this
manual.
Contact with worn or damaged
extension cords could result in
electrocution.
Use of undersize extension
cords could result in overheating
of the wires or attached items,
resulting in fire.
Inspect extension cords before
use and replace with new cord if
required.
Placing generator
on or against
highly conductive
surface, such as a
steel walkway or
metal roof.
Place generator on low conduc-
tivity surface such as a concrete
slab.
Accidental leakage of electrical
current could charge conductive
surfaces in contact with the
generator. ALWAYS operate generator a
minimum of six feet from any
conductive surface.
Improper
connection of
items to
generator.
Exceeding the load capacity of
the generator by attaching too
many items, or items with very
high load ratings to it could
result in overheating of some
items or their attachment wiring
resulting in fire or electrical
shock.
Read the load rating chart and
instructions in the Wattage Cal-
culation section. Make sure that
the summation of electrical
loads for all attachments does
not exceed the load rating of the
generator.
Attempting to
connect generator
directly to the
electrical system
of any building
structure.
(Continued)

4- ENG
A01296
Operation of unit
when damaged,
or with guards or
panels removed.
Removal of guarding could
expose electrically charged
components and result in
electrocution.
Do not operate generator with
protective guarding removed.
Attempting to use the unit
when it has been damaged, or
when it is not functioning
normally could result in fire or
electrocution.
Do not operate generator with
mechanical or electrical
problem. Have unit repaired by
an Authorized Service Center.
RISK OF FIRE
HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT
Improper storage
of fuel Improperly stored fuel could
lead to accidental ignition. Fuel
improperly secured could get
into the hands of children or
other unqualified persons.
Store fuel in a OSHA approved
container designed to hold
gasoline. Store container in se-
cure location to prevent use by
others.
Attempting to
fill the fuel tank
while the engine
is running.
Gasoline and gasoline vapors
can become ignited by coming
in contact with hot components
such as the muffler, engine
exhaust gases, or from an
electrical spark.
Cigarettes, sparks, fires, or
other hot objects can cause
gasoline or gasoline vapors to
ignite.
Turn engine off and allow it to
cool before adding fuel to the
tank. Equip area of operation
with a fire extinguisher certified
to handle gasoline or fuel fires.
Add fuel to tank in well
ventilated area. Make sure there
are no sources of ignition near
the generator.
Operate generator in a clean, dry,
well ventilated area a minimum of
four feet from any building, object
or wall. DO NOT OPERATE
UNIT INDOORS OR IN ANY
CONFINED AREA.
Materials placed against or near
the generator or operating the
generator in areas where the
temperature exceeds 104° F. am-
bient (such as storage rooms or
garages) can interfere with its
proper ventilation features caus-
ing overheating and possible ig-
nition of the materials or build-
ings.
Sparks, fire, hot
objects
Inadequate
ventilation for
generator
Tampering with
factory set
engine speed
settings.
Engine speed has been factory
set to provide safe operation.
Tampering with the engine speed
adjustment could result in
overheating of attachments and
could cause a fire.
Never attempt to "speed-up"
the engine to obtain more per-
formance. Both the output
voltage and frequency will be
thrown out of standard by this
practice, endangering
attachments and the user.
RISK OF ELECTROCUTION AND FIRE
(Continued)
HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT

5- ENG A01296
Spilled fuel and its vapors can
become ignited from hot
surfaces or sparks.
Use care in filling the tank to
avoid spilling fuel. Make sure
fuel cap is secured tightly and
check engine for fuel leaks
before starting engine. Move
generator away from refueling
area or any spillage before
starting engine. Allow for fuel
expansion. Keep maximum fuel
level ¼ inch below the tip of the
fuel tank. Never refuel with the
engine running.
Overfilling the fuel
tank – fuel
spillage.
RISK OF FIRE
(Continued)
HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT
RISK OF INJURY AND PROPERTY
DAMAGE WHEN TRANSPORTING
GENERATOR
HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT
Fire, Inhalation,
Damage to
Vehicle Surfaces
Fuel or oil can leak or spill and
could result in fire or breathing
hazard, serious injury or death
can result. Fuel or oil leaks will
damage carpet, paint or other
surfaces in vehicles or trailers.
If generator is equipped with a
fuel shut-off valve, turn the valve
to the off position before
transporting to avoid fuel leaks.
If generator is not equipped with
a fuel shut-off valve, drain the
fuel from tank before transport-
ing. Transport fuel only in an
OSHA approved container.
Always place generator on a
protective mat when transport-
ing to protect against damage to
vehicle from leaks. Remove
generator from vehicle immedi-
ately upon arrival at your desti-
nation.
RISK OF BREATHING - INHALATION
HAZARD
HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT
Breathing exhaust fumes will
cause serious injury or death. Operate generator in clean, dry,
well ventilated area. Never
operate unit in enclosed areas
such as garages, basements,
storage, sheds, or in any
location occupied by humans or
animals. Keep children, pets and
others away from area of operat-
ing unit.
Gasoline
engines produce
toxic carbon
monoxide
exhaust fumes.

6- ENG
A01296
RISK OF UNSAFE OPERATION
HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT
Operation of
generator in
careless manner
All sources of energy include the
potential for injury. Unsafe
operation or maintenance of your
generator could lead to serious
injury or death to you or others.
• Review and understand all of
the operating instructions and
warnings in this manual.
• Become familiar with the oper-
ation and controls of the
generator. Know how to shut it
off quickly.
• Equip area of operation with a
fire extinguisher certified to
handle gasoline or fuel fires.
• Keep children or others away
from the generator at all times.
Improper raising or suspending
can cause damage to the
generator.
Always use cables, chains, or
straps rated at 2000 lbs working
load or more to raise or suspend
generator.
Operation of
voltage
sensitive appli-
ances without a
voltage surge
protector
Any gasoline operated
household generator will incur
voltage variations causing
damage to voltage sensitive ap-
pliances or could result in fire.
Always use a U.L. listed voltage
sensitive surge protector to
connect voltage sensitive
appliances (TV, computer, ste-
reo, etc.). Failure to use a U.L.
listed voltage surge protector
will void the warranty on your
generator.
Notice: A multiple outlet strip is
not a surge protector. Make sure
you use a U.L. listed voltage
surge protector
Raising or
suspending
generators
equipped with
lift rings
improperly
Generator could fall causing
serious injury or death to you or
others.
Always use proper connecting
procedures as described in this
manual when connecting cables,
chains, or straps for raising or
suspending generators equipped
with lift rings.
Operating
generator while
suspended
Generator will not operate
properly and will cause damage
to the generator and could
cause serious injury or death to
you or others.
Never operate generator while
suspended or in an unlevel
position. Always operate
generate on a flat, level surface.

7- ENG A01296
Contact with hot surfaces, such
as engines exhaust components,
could result in serious burns.
RISK OF HOT SURFACES
HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT
Contact with hot
engine and
generator
components.
During operation, touch only the
control surfaces of the
generator. Keep children away
from the generator at all times.
They may not be able to recog-
nize the hazards of this
product.
HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT
HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT
RISK OF MOVING PARTS
Never operate generator with
guarding or cover plates
removed. Avoid wearing loose
fitting clothing or jewelry which
could be caught by moving parts.
The generator contains parts
which rotate at high speed during
operation. These parts are
covered by guarding to prevent
injury.
Contact with
moving parts
can result in
serious injury.
RISK FROM LIFTING
The generator is too heavy to be
lifted by one person. Obtain as-
sistance from others before you
try to move it.
Serious injury can result from at-
tempting to lift too heavy an
object.
Lifting a very
heavy object.

8- ENG
A01296
NOTE: This manual is a general manual. Information in this manual may or
may not pertain to your model. Please read carefully.
NOTE: Left and right describes the location of a part with the operator
facing the outlet panel.
ASSEMBLY
Read this manual. Do not attempt to operate equipment
until you have read this Manual for Safety, Operation, and
Maintenance Instructions.
SPECIFICATIONS
MODEL H1000IS-W
HORSE POWER 20
RATED/SURGE WATTS 10000/19500
VOLTAGE 120/240V
AMPERAGE 83.3 A41.7 A
PHASE SINGLE
HERTZ 60 Hz
ENGINE SPEED 3600 RPM
MAX. AMBIENT TEMP. 104° F
FUEL CAPACITY 7 GALLON
RUN TIME @ 50%/100% 9.9/4.9 HOURS
CONSUMER GENERAL AND SERVICE INFORMATION
• Please read and follow these instructions for proper use and maintenance.
• If you experience any problems and need assistance, please call us at our toll
free number 1-888-559-8550, Monday through Saturday.
• If repair or service part purchase is required, our many Authorized Warranty
Service Centers are conveniently located and equipped to handle all in-
warranty and out-of-warranty service.
• For the location of the nearest Authorized Warranty Service Center call
1-888-559-8550, 24 hours a day, 7 days a week.
• Retain sales receipt as proof of purchase for warranty service.
•Read and understand all safety warnings.
• Do not operate this unit until you have read and understand this Owners
Manual for Safety, Operation, and Maintenance Instructions.
• Do not operate this unit until you have read and understand the Engine
Owners Manual for Safety, Operation, and Maintenance Instructions.
Note: Photographs and line drawings used in this manual are for reference only and
do not represent a specific model.

9- ENG A01296
UNPACKING
1. Locate the parts carton and set aside
for later use.
2. Cut wire ties holding generator to
pallet and remove protective
wrapping.
3. Remove all packaging, leaving
generator on pallet.
IMPORTANT: DO NOT remove generator
from pallet.
4. Discard all packaging.
Wire Tie
Protective
Wrapping
ASSEMBLE WHEEL KIT
Tools needed:
2 - 2x4 at least 30” long
1 - 1/2" socket
1 - 1/2" open end wrench
1 - hammer
1 - pliers
Kit Contains:
2 - Handles
2 - Wheels
1 - Axle
2 - Foot Brackets
Parts bag contains:
2 - Handle Grips
6 - Screws, 5/16-18X2.00
1 - Cotter Pin
1 - Flat Steel Washer
2 - Axle Spacers
6 - Cap Screw 5/16-18 X .75
8 - Flange Nuts
2 - Wheel Brackets
1 - 5/8" Axle Cap
2 - Rubber Bumpers
2 - Kep Nuts, 1/4-20
2 - Handle Brackets
2 - Snap Buttons
1. Lift the gas tank end of generator and slide 2x4
between generator and pallet as shown.
The generator is too heavy to be
lifted by one person. Obtain as-
sistance from others before lifting.
NOTE: Photos are shown for clarity only, DO
NOT tilt generator onto it's end.
2. Attach rubber bumpers (10) to foot brackets (1) using
screws (9) and keps nuts. Tighten securely.
3. Attach foot bracket assembly (1) to generator frame
with screws (9). Tighten screws securely. NOTE:
These screws are self-tapping and may require
pressure to start. Repeat on other side.
2x4
Gas Tank
9
10
1
9

10- ENG
A01296
4. Lift generator and remove 2x4.
5. Lift other end of generator and place two 2x4s
between generator and pallet as shown.
6. On the muffler side of the engine, remove cap
screws and flange nuts holding the heat shield
(17) to the frame. Reassemble cap screws,
heat shield, wheel bracket (3), and flange nuts
(7) as shown. Tighten securely.
7. On other side, assemble wheel bracket using cap screws and flange nuts
supplied. Tighten securely.
8. Using a hammer tap axle cap onto end of axle,
without the hole.
9. Slide one wheel (15) onto the axle with the
extended hub pointed away from axle cap.
10. Slide one axle spacer (11) down against the wheel (15).
NOTE: The pallet will need to be removed before the wheel can be assembled.
11. Lift generator and slide pallet and 2x4s out. NOTE: Generator will tilt.
12. Lift generator and slide the axle (16) through the holes in the wheel
brackets (3).
13. Install the second axle spacer (11) then the second wheel (15) with the
extended hub facing inward.
14. Slide flat steel washer (18) onto axle against wheel.
15. Secure with cotter pin (19).
Hole in Axle
17
11
11
Extended Hub
33
3
77
3
18 19
16
15
Extended Hub
15
2x4

16. To make installation easier, submerge handle grips into warm soapy water.
Remove handle grips from soapy water and slide onto handles.
17. Squeeze snap button (12), slide into handle, and
release snap button through second hole.
NOTE: V of snap button is inserted first. Repeat
step on other handle.
18. Depress snap button (12), slide into handle
bracket, and release through first slot in handle bracket as shown. Secure
handle to handle bracket with screw (6) and locknut.
19. On other handle depress snap button (12), slide into handle bracket, and
release through first slot in handle bracket as shown. Secure handle to
handle bracket with screw (6) and locknut.
20. Attach handle bracket assemblies to frame with screws and locknuts (7).
Tighten securely.
NOTE: Orientation of handle assemblies to frame will depend on how the
operator wishes to operate snap button (12). If snap button is assembled
to outside of the generator frame it will be operated by the fingers. If snap
button is assembled to inside of the generator frame it will be operated by
the thumbs. The figure shows the snap button assembled to inside of
generator frame.
Risk of moving parts. Keep fingers away from
all moving parts. Contact with moving parts
can result in serious injury. Keep children away from the
generator at all times. They may not be able to recognize the
hazards of this product.
21. The portability kit is now ready for use.
22. To lower handle, depress snap button and fold handles down.
23. Raise handles and allow snap button to snap into place.
11- ENG A01296
12
6
12 6
12
7
12

12- ENG
A01296
ASSEMBLE SKYHOOK
Tools needed:
1 - 1/2" socket or open end wrench
1 - 3/8" socket
1 - Torque wrench
Parts bag contains:
1 - Skyhook
2 - Upper brackets
5 - Screws, 5/16-18 x 7/8"
5 - Lockwashers
5 - Nuts, Whizlock 5/16"
1. Close fuel shut-off valve on tank
by turning clockwise until it
stops.
2. Remove four screws, and
washers securing fuel tank to
frame. Save screws and washers
for reassembly.
3. Carefully place fuel tank inside
frame rails as shown.
4. Place skyhook under frame as
shown.

13- ENG A01296
5. Place skyhook on the fuel tank
side of the frame and install
upper bracket as shown.
6. Wrap upper bracket around
frame.
7. Slide lockwashers onto bolts,
insert through brackets, and
secure with whizlock nuts.
NOTE: DO NOT tighten bolts at
this time.
8. Repeat steps 5-7 on other side.
9 Position skyhook between
arrows on label. NOTE: Bracket
should not overlap onto weld.
Failure to properly
position skyhook
can cause property damage,
serious injury or death, and void
the manufacturer’s warranty.
10. Torque four bolts to 11-12 ft.-lbs.
(132-144 in.-lbs.)
IMPORTANT: DO NOT substitute
hardware when assembling the
skyhook.
11. Place tank on frame rails and
align holes in tank with holes in
frame.
12. Install fuel tank screws and wash-
ers. Torque screws to 20-25 inch
pounds (hand tight).
13. Open the fuel shut-off valve. Turn
counter clockwise until the valve
stops.

14- ENG
A01296
GROUNDING THE GENERATOR
A grounding lug is supplied with the generator for use
when required by local electrical ordinances. Refer to
article 250 of the National Electrical Code to clarify any
needed grounding information. Your local electric company
or a certified electrician should be able to help you with
this information.
Grounding Lug
BATTERY INSTALLATION
The generator is equipped with a maintenance free battery.
1. For packaging purposes the black
negative battery cable and battery
were secured with wire ties. Cut
these wire ties.
2. Connect black negative cable to
negative (-) battery post. Tighten
securely. NOTE: Make sure rubber
boot is covering positive (+) battery
terminal.
NOTE: If battery needs to be charged,
follow these instructions.
When charging the
battery, do not smoke.
Keep away from any sparks. The
fumes from the battery acid can cause
an explosion. To prevent explosive
fumes from accumulating do not
charge in an enclosed area.
Sulfuric acid is a
flammable and
explosive chemical that is harmful to
the skin, eyes, and clothing.
To prevent sparks,
disconnect the black
battery cable from the negative (-)
terminal before disconnecting the red positive cable.
1. Remove black negative battery cable from the battery.
2. Remove red positive battery cable from the battery.
3. Use a portable 12 volt battery charger, if needed, to bring battery to full
charge (12.6 at 70ºF.). Refer to the battery charger’s operator’s manual for
the correct procedure. If a battery charger is not available, have an
authorized service center charge the battery.
4. Connect the battery cables.
To Prevent sparks connect the red (positive) cable to the
positive (+) terminal before connecting the black negative
cable.
When transporting unit over extremely rough terrain by
vehicle the battery should be secured.
Negative Battery Cable
Wire Tie
Wire Tie
Negative Battery Cable
Positive
Battery Cable
with rubber
boot

15- ENG A01296
EXTENSION CORDS
When using an appliance or tool at a
considerable distance from the generator,
a 3-wire extension cord that has a 3-
blade grounding plug and a 3-slot recep-
tacle that accepts the tool's plug MUST
be used in order to reduce the risk of
electrical shock. A cord of adequate size
must be used. Using the following chart
to determine the minimum wire size re-
quired.
An extension cord that
is hot to the touch is
overloaded. Repair or replace
damaged extension cords immediately.
DOUBLE THROW TRANSFER SWITCH
Potential hazards exist when a portable electric generator is
connected to the main electrical supply coming into the house.
It is at that point that the electrical generator could feed back into the utility
company's system causing possible electrocution of workers who are repairing
the electrical lines.
To avoid back feeding of electricity into utility systems, a double-throw transfer
switch must be installed between the generator and utility power. The Double-
Throw Transfer Switch should be installed by a licensed electrician and in com-
pliance with all state and local electrical codes. (When installing a Double-
Throw Transfer Switch, a minimum of 10 gauge wiring must be used.)
The electrician should also install a sub-panel to isolate the circuits you would
want to use during an emergency or electrical power outage. Your generator will
not be large enough to handle the load of all the lights, appliances, TV, etc. at
one time. To select which items to run during the electrical power outage, see
Wattage Calculation section in this manual.
Extension Cord Wire Gauge Chart
Amperage
Cord
Length
Wire
Gauge
Size
1. When amperage exceeds 20 amp; a
12 gauge extension cord should not
be used for long distances.
2. When amperage exceeds 30 amp; a
10 gauge extension cord should not
be used for long distances.
0 to 100 ft.
0 to 100 ft.
12 ga.
10 ga.
1Up to 20 amp draw
2Up to 30 amp draw
0 to 100 ft. 8 ga. Up to 40 amp draw
OBTAINING ELECTRICITY FROM THE GENERATOR
There are basically 2 ways to obtain electricity from a generator:
1. Use of extension cords directly from the generator to the appliance, lights,
tools, etc.
2. Use of a double-throw transfer switch installed directly to the main electrical
supply outside of house.

16- ENG
A01296
IMPORTANT: Before any attempt to start your generator be sure to check
engine oil (See Engine Operator's manual)
KNOW YOUR GENERATOR
Read this General Manual and Safety Rules before operation of your Generator.
Compare the illustration in your parts manual with your generator to familiarize yourself with
the location of various controls and adjustments. Save all manuals for future references.
GENERATOR CAPACITY
IMPORTANT: Exceeding the rated capacity of your generator can result in serious damage
to your generator and connected electrical devices. See the Wattage Calculation section in
this manual to assist you in determining the appliances and tools that can be run with the
wattage capacity of your generator.
CIRCUIT BREAKERS
Each receptacle has a circuit breaker to protect the generator from overloading. If the circuit
breaker trips, unplug all electrical loads from the generator. Let the circuit breaker cool
down. Push circuit breaker button to reset.
LOW OIL SHUTDOWN
Your generator engine is equipped with Low Oil Shutdown. Low Oil Shutdown is
a safety device designed to protect your engine from damage in the event the oil
level in the crankcase is low.
If while the engine is running, the oil gets low, it will automatically shut itself
down and will not restart until the oil is added. If the oil is low before start-up,
the generator will not start until oil is added.
NOTE: The Low Oil Shutdown mechanism is very sensitive. You must fill the
engine to the full mark on the dipstick to inactivate this safety device.
OFF/RUN/START SWITCH
Placed in the start position to start engine and the off position to stop engine.
NOTE: When engine is running switch will remain in the run position.
OPERATION
OTHER LOOSE PARTS
1. The locking plugs maybe used when needed or required.
The locking plugs are to be installed and/or used in
accordance with appropriate local electrical code
regulations. Refer to instructions enclosed with each plug for proper
installation.
2. 12V DC cables to be used with the 12V DC outlets. See Operation section.

17- ENG A01296
IDLE CONTROL
Choose the correct application.
1. For normal application such as power tools, small electric appliances, light
bulbs, and radios:
Place the idle control switch in the ON position. The generator
will idle down when there is no load. This lowers the engine
noise, saves on fuel consumption, and engine life.
2. Idling down IS NOT recommend on large motors (refrigerators, freezers, etc)
or voltage sensitive electronic equipment (computers, televisions, etc). For
these applications:
Place the idle control switch in the OFF position.
12V DC OUTLET
IMPORTANT: Allow generator to run at no load for 5 minutes upon each initial
start-up to allow engine to stabilize.
IMPORTANT: When the unit is running the battery will charge. DO NOT
connect the 12V DC cables to the generator’s battery.
To charge battery:
1. Using the 12V DC cables supplied, connect the red
positive (+) 12V DC cable to the battery's positive (+)
terminal.
2. Attach the other end of the red positive (+) 12V DC cable
to the generators positive (+) 12V DC outlet.
3. Connect the black negative (-) 12V DC cable to the battery's negative (-)
terminal.
4. Attach the other end of the black negative (-) 12V DC cable to the
generators negative (-) 12V DC outlet.
5. Charge the battery according to battery or equipment manufacturer
recommendations.
BEFORE START UP
Always check engine oil level before every start. Running engine
low of oil or out of oil could result in serious damage to the engine.
Follow the steps listed below before starting generator:
1. Check engine oil. Refer to the Engine Operator's Manual for correct grade and quantity
of oil.
2. Check fuel level, fill as required. Make sure generator is turned off and has been allowed
time to cool down. Use clean, fresh, regular unleaded gasoline with a minimum of 87
octane. Do not mix oil with gasoline.
Never fill fuel tank completely. Fill tank to 1/2" below the bottom of
the filler neck to provide space for fuel expansion. Wipe any fuel
spillage from engine and equipment before starting engine.

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TO START THE ENGINE
Never run engine indoors or in enclosed, poor ventilated
areas, engine exhaust contains carbon monoxide, an
odorless and deadly gas.
1. Open the fuel shut-off valve.
2. Move the choke control located on the engine to "CHOKE"
position. A cold engine may require to be choked longer
than a warm engine.
3. Push ON\OFF\START switch on control panel to the
"START" position to start engine. Hold in "START" position
no longer than 15 seconds per minute when trying to start
engine. Extended cranking can damage the starter motor.
4. When engine starts, gradually move the choke to the "NO Choke" position.
IMPORTANT: Allow generator to run at no load for 5 minutes upon each initial
start-up to allow engine and generator to stabilize.
STOPPING ENGINE
1. Disconnect all electrical loads.
2. Place the ON\OFF\START switch to "OFF" position.
3. Close fuel shut-off valve.
CONNECTING ELECTRICAL LOADS
1. Let engine run and warm up for five minutes after starting with no electrical
load.
Connect loads in the following manner to prevent damage to equipment:
2. Connect inductive load equipment first, inductive loads consist of
refrigerators, freezers, water pumps, air conditioners, or small hand tools.
Connect the items that require the most wattage first. See Wattage Calcu-
lation Section in this manual.
3. Connect the lights next.
Never fill fuel tank indoors. Never fill fuel tank when engine is
running or hot. Do not smoke when filling fuel tank.
Never run engine indoors or in enclosed, poor ventilated areas,
engine exhaust contains carbon monoxide, an odorless and
deadly gas.
3. Make sure generator is grounded in accordance with local requirements.
4. All electrical loads MUST be disconnected.
5. Idle control switch must be in the OFF position.
6. Make sure skyhook bolts are tightened and torqued to 11-12 ft.-lbs. (132-144 in.-lbs.).
Engine speed has been factory set to provide safe operation.
Tampering with the engine speed adjustment could result in over-
heating of attachments and could cause a fire. Never attempt to "speed-up" the en-
gine to obtain more performance. Both the output voltage and frequency will be
thrown out of standard by this practice, endangering attachments and the user.
You MUST unplug any load from the generator before starting to
prevent permanent damage to any appliances.

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4. Voltage sensitive equipment should be the last equipment connected to the
generator. Plug voltage sensitive appliances such at TV's, VCR's, micro-
waves, ovens, computers, and cordless telephones into a UL listed voltage
surge protector, then connect the UL listed voltage surge protector to the
generator.
Failure to connect and operate equipment in this sequence
can cause damage to equipment and will void the warranty
on your generator.
Follow the wattage calculation table in the Wattage Calculation section of
this manual. Overloading the generator will cause power fluctuations and
can damage equipment and appliances.
Porter-Cable Corporation will only be responsible for damage to
customer's equipment when the generator is determined to be defective.
This determination will only be made by an authorized representative of
Porter-Cable Corporation and this decision will be final. Porter-Cable
Corporation reserves the right to inspect the electrical connections at the
customer's site of operation and test the generator for proper operation
before any determination of liability is made. Failure to maintain the
equipment or wiring for inspection will void any claim for damages by the
customer. Porter-Cable Corporation will not be responsible for equipment
damaged as a result of voltage surges, improper operation or improper
installation of the generator.
CONNECTING PROCEDURE FOR RAISING OR SUSPENDING
GENERATOR
Failure to properly connect lifting cables, chains, or straps can
cause properly damage, serious injury or death, and void the
manufacturer’s warranty.
Always use cables, chains, or straps rated at 2000 lbs. working load
or more to raise or suspend generator.
Never operate generator while suspended. This could cause
property damage, serious injury or death.
DO NOT suspend objects other than generator from skyhook.
1. Route cable, chain, or strap through
lift ring as shown. ALWAYS use lift
ring when raising or suspending
generator.
NOTE: Make sure the generator is in a
level position before raising or
suspending to prevent damage.

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Note 1: Change oil after first two (2) operating hours and every 50 operating
hours thereafter, more often if operated in extreme dusty or dirty conditions.
Note 2: Check oil after 5 hours of operation.
CUSTOMER RESPONSIBILITIES TABLE
MAINTENANCE TASK
Before
each
use
Every 25
Hours of
Every
Season
Every 50
Hours of
Every
Season
Every 100
Hours of
Every
Season
Prepare unit for storage if it is to remain
idle for more than 30 days.
MAINTENANCE
Clean Air Filter Assembly
Prepare Unit for Storage
See Note 2
X
See Note 1
X
XX
GENERAL RECOMMENDATIONS
The warranty of the generator does not cover items that have been subjected to
operator abuse or negligence. To receive full value from the warranty, operator
must maintain the generator as instructed in this manual.
ENGINE MAINTENANCE
Refer to the Engine Operator's manual for service and maintenance of the
engine.
GENERATOR MAINTENANCE
Your generator should be kept clean and dry at all times. The generator should
not be stored or operated in environments that includes excessive moisture, dust
or any corrosive vapors. If these substances are on the generator, clean with a
cloth or soft bristle brush. Do not use a garden hose or anything with water
pressure to clean the generator. Water may enter the cooling air slots and could
possibly damage the rotor, stator and the internal windings of the gen head.
GROUND FAULT CIRCUIT INTERRUPTER GFCI RECEPTACLE
MONTHLY: For maximum protection against electrical shock the GFCI should
be tested monthly.
To test:
1. Depress the TEST button. The RESET button should extend. If the RESET
button does not extend, notify a DeVilbiss Air Power Company Authorized
Warranty Service Center.
2. To restore power, depress the RESET button firmly into the GFCI unit until an
audible click is heard. If reset properly, the RESET button is flush with the
surface of the test button. When the button stays in, the power is ON.
Check Spark Plug
Check oil level
Change oil