Potter AquaN2 Kit Manual

Potter AquaN2 Kit
Installation, Operation, & Service Manual
Manual #5401540
Rev. A
Potter Electric Signal Company, LLC
St. Louis, MO
Customer Service: [phone] • Technical Support: [phone] • Fax: [phone]
www.pottersignal.com/corrosion
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Manual: AquaN2 Kit
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Manual: AquaN2 Kit
Table of Contents
Safety.................................................................................................................................................................4
System Overview..............................................................................................................................................5
Before Going to the Job Site............................................................................................................................6
Installation of AquaN2 Kit ...............................................................................................................................9
Filling Procedure............................................................................................................................................10
Draining and Testing of an Inerted Wet System .........................................................................................12
Technical Specications.................................................................................................................................13
Warranty.........................................................................................................................................................15
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Manual: AquaN2 Kit
Safety Guidelines
This manual contains safety information that is important to know and understand. This information is provided for the safety of
installers, operators, and users of the Potter AquaN2 Kit as well as equipment. To help recognize this information, observe the
following symbols.
Danger indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Warning indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Caution indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
Notice indicates important information, that if not followed may cause damage to equipment or property.
Important Notice to Users
The Installation and Owner’s Manual supplied with each unit must be read thoroughly and completely understood before
installation and operation of the Potter AquaN2 Kit. All appropriate safety standards for handling of gases as determined by local
or national laws and regulations should be followed at all times.
Unpacking
After unpacking unit, carefully inspect all parts and equipment for any damage that may have occurred during transit. Make sure
to tighten ttings, bolts, etc. before putting unit into service.
General Safety Information
Important: Read all of the safety information in this manual before operating this equipment. Use of the equipment in a manner
not specied within this manual may impair the protection provided by the generator and could result in an unplanned release of
pressure, which may cause serious injury or damage. Only competent personnel, who have been trained, qualied, and approved
by Potter Electric Signal Company, LLC should perform commissioning, servicing, and repair procedures.
When handling, installing, or operating this equipment, personnel must employ safe engineering practices and observe all related
local regulations, health and safety procedures, and legal requirements for safety.
Ensure that the equipment is depressurized and electrically isolated before carrying out any of the scheduled maintenance
instructions specied in this manual.
The warnings in this manual cover the most known potential hazards, but by denition cannot be all-inclusive. If the user employs
an operating procedure, item of equipment, or a method of working that is not specically recommended by Potter Electric Signal
Company, the user must ensure that the equipment will not be damaged or become hazardous to persons or property.
1. Safety
D
Do not operate if damage occurred during shipping, handling, or
use. Contact Potter immediately.
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Manual: AquaN2 Kit
2. System Overview
The Potter AquaN2 Kit is designed to quickly and effectively exhaust oxygenated air from a wet re protection system and replace it with high
purity nitrogen gas. Reducing the oxygen levels in wet re protection systems is essential in protecting the system from the effects of oxygen
related corrosion often found at the air water interface in the re sprinkler piping.
Using the AquaN2 Kit, which includes the Nitrogen Injection Manifold (NIM) and the Quick X-Haust Manifold (QXM), in combination with a
Potter Automatic Air Release (PAAR-B) or Potter Air Vent (PAV) and a nitrogen source, can easily remove up to 99.9% of oxygen from a wet
system. Also, by removing as much air as possible, the re sprinkler system will have increased performance, eliminating delayed activation or
cyclic activation of vane type waterow detectors. An outline of a typical sprinkler system with AquaN2 Kit installed can be seen in Fig. 1.
Figure 1: Typical AquaN2System Diagram
QUICK X-HAUST
MANIFOLD
NITROGEN INJECTION
MANIFOLD
AUTO-TEST VSR-AT
ALARM/CHECK VALVE
PAAR-B
REMOTE TEST/DRAIN VALVE
Not for use with plastic systems.
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Manual: AquaN2 Kit
Figure 2: Recommended NIM Location Figure 3: Recommended QXM Location
3. Before Going To The Jobsite
1. Read and understand the instructions provided before you proceed with installation. The AquaN2 Kit and PAV/PAAR-B shall
be installed in accordance with local ordinances and the applicable NFPA 13, NFPA 13D, or NFPA 13R standard.
2. Installation instructions for the PAV or PAAR-B can be found in bulletin #5401165 or bulletin #5401164 respectively.
3. The Engineer of Record should select the location of the Nitrogen Injection Manifold (NIM) and the Quick X-Haust
Manifold (QXM).
4. The recommended location of the NIM is at the sprinkler riser above the alarm/check valve. See Fig. 2.
5. The recommended location of the QXM is at a connection off the remote test/drain valve at the end of the system. The QXM
should be reasonably accessible by a re sprinkler contractor for periodic operation. See Fig. 3.
High Purity Nitrogen Gas (99.9%) will be exhausted out of the QXM. The location needs to be in a highly
ventilated area to prevent asphyxiation.
NITROGEN INJECTION
MANIFOLD
ALARM/CHECK VALVE
QUICK X-HAUST
MANIFOLD
REMOTE TEST/DRAIN
VALVE
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Manual: AquaN2 Kit
• Industrial Grade Nitrogen
• Size 250 High Pressure Industrial Cylinder
• DOT Specication: 3AA-2265 - Canada
3AA-M174
• Water Volume: 2624 Cubic Inches - 43 ltrs
• Airco/BOC = S
• Praxair = K
• Air Products = B
• AirGas = 250
Nitrogen Injection Manifold Quick X-Haust Manifold
PAV - Potter Air Vent PAAR-B - Potter Automatic Air Release with
secondary shut off valve
MFG# 1119500
MFG# 1119720 MFG# 1030001
Required Components
AquaN2 Kit: (1) Kit required per riser
(1) Air Vent required per riser
NOTE: One 250 high
pressure industrial cylinder
can inert 250 gallons of
sprinkler capacity.
N2 Cylinder with female CGA-580
connection to be purchased from
third party.
OR
+
• Always use in accordance with the Material Safety Data Sheet (MSDS)
• Cylinder must be stored and used in an upright, secured position in a well-ventilated or monitored area.
• Always follow local re code requirements when storing gas cylinders.
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Manual: AquaN2 Kit
MFG# 1119501 MFG# 1119504
MFG# 1000035
Optional Components
Nitrogen Cylinder Pressure
Regulator with Hose - Brass 0-80
PSI Nitrogen Pressure Regulator, 10
FT rubber hose with quick connect.
Potter Nitrogen Analyzer - Purity
Measuring Nitrogen Analyzer
Auto-Test VSR (VSR-AT)
Automatic Test Flow Switch
Retrot Ball Valve Switch with Cover
Tamper - To monitor Quick X-Haust Manifold
N/O Dry Contacts, Cover Tamper.
Ordering Information For VSR-AT
Nominal Pipe Size Model Part #
2" DN50 VSR-AT-2 1116102
2 1/2" DN65 VSR-AT-2 1/2 1116125
3" DN80 VSR-AT-3 1116103
3 1/2" -VSR-AT-3 1/2 1116135
4" DN100 VSR-AT-4 1116104
5" - VSR-AT-5 1116105
6" DN150 VSR-AT-6 1116106
8" DN200 VSR-AT-8 1116108
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Manual: AquaN2 Kit
4. Installation of AquaN2 Kit
1. Before installing the Nitrogen Injection Manifold (NIM), Quick X-Haust Manifold (QXM) and Air Vent (PAV or
PAAR-B), completely drain the re sprinkler system.
2. Install the PAV or PAAR-B at a point most remote
from the riser. It shall be installed on the top of the
sprinkler piping connection - horizontal and level. See
Fig. 4.
3. If a ball valve is used to isolate the Air Vent from the sprinkler system ensure that it is open.
4. For full installation guidelines use PAV bulletin #5401165 or PAAR-B bulletin #5401164.
5. Install the NIM at the sprinkler riser above the alarm/check valve by attaching the 1” male NPT bushing nipple to a 1”
female NPT connection. See Fig. 2 on Page 6.
6. Close the ball valve on the NIM.
7. Install the QXM at the remote test/drain valve at the end of the sprinkler system. If there is no remote remote test/drain
valve, either install the QXM off the end of the main, or drop 1” steel piping off the main to a location that is easily
accessible by the contractor. See Fig. 3 on Page 6.
8. Drain any water from remote test/drain valve or added drop to ensure that the water escapes during nitrogen ll.
NOTE: The QXM can be piped outside with removal of 1/2" mufer.
9. Close the ball valve on the QXM. The pressure gauge should read zero.
10. After installing the Air Vent, NIM, and QXM, the system is ready for purging.
This location shall be in a well ventilated area. Exhaust gas is high purity nitrogen.
Figure 4: PAV/PAAR-B Installation
PAAR-B
INSTALLATION
OF 1/2” BRASS
BALL VALVE
RECOMMENDED
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Manual: AquaN2 Kit
1. Go to the system riser where the NIM is located.
2. Attach the Nitrogen Cylinder Pressure Regulator to the nitrogen cylinder.
3. Open nitrogen cylinder fully.
4. Adjust the Nitrogen Cylinder Pressure Regulator to 40 PSI.
5. Using the supplied hose with quick connects, connect the nitrogen cylinder to the NIM.
6. Open the ball valve on the NIM. Nitrogen gas should be entering the re sprinkler system.
7. After ensuring that nitrogen gas is entering the system walk to the QXM that is installed at the remote test/drain valve.
NOTE: In systems that are larger than 250 gallons the nitrogen cylinder can become depleted of nitrogen gas. It may be necessary to
change the nitrogen cylinder.
8. Check the pressure gauge on the QXM. The pressure in the system should be rising. This may take a few minutes to
see any change in the pressure.
9. Once the pressure gauge has reached 40 PSI, open the ball valve on the QXM. It can take anywhere from 15 minutes
for a small 250 gallon system to reach 40 PSI, or up to several hours for large multiple thousand gallon systems.
10. You will hear nitrogen gas escaping through the mufer on the QXM. Also, if the system is not fully drained, water
may escape from the manifold.
11. When the pressure gauge drops below 5 PSI, close the ball valve on the QXM.
12. Allow pressure to reach 40 PSI in the re sprinkler system again.
13. Once the pressure reaches 40 PSI, open the QXM.
14. Sample the exhaust gas leaving the QXM mufer with the Potter Nitrogen Analyzer. The nitrogen level should be 98%
concentration or greater.
15. Once the pressure gauge drops below 5 PSI, close the ball valve on the QXM.
16. Return to the system riser and close the NIM ball valve.
5. Nitrogen Filling Procedure
Not closing the ball valve will lead to water escaping the QXM when the system is lled with water.
High purity nitrogen is being exhausted. Ensure that you are in a ventilated area where the gas can
escape. If you are in a small enclosed room, turn the ball valve off and re-pipe the system for proper
ventilation.
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