Potterton Eurocondense five 400 kW User manual

Eurocondense five 400 kW
Eurocondense five 470 kW
Eurocondense five 540 kW
Eurocondense five 610 kW
United Kingdom
en
Installation Manual
Gas condensing boiler

Dear Customer,
Thank you very much for buying this appliance.
Please read through the manual carefully before using the product, and keep it in a safe place for later reference. In order to
ensure continued safe and efficient operation we recommend that the product is serviced regularly. Our service and customer
service organisation can assist with this.
We hope you enjoy years of problem-free operation with the product.

Contents
1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Liabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3.1 Manufacturer's liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3.2 Installer's liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3.3 User's liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Additional documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.1 Symbols used in the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Homologations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.1 Regulations and standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.2 Manufacturer’s Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.2.1 Technical data – Boiler space heaters in accordance with ErP guideline . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.3 Technical data for the auxiliary contactor for the pump PHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.2.4 Tables of sensor values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.2.5 Pressure drop secondary circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.6 Dimensions and connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.2.7 Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
4 Description of the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.1 Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.1.1 Description of the function of the air pressure monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.1.2 Circulating pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2 Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2.1 Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3 Control panel description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3.1 Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3.2 Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4 Accessories and options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4.1 Room device RGP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4.4.2 Installation of extension modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
5 Before installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.1 Regulations governing installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.2 Corrosion protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.3 Supply air openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.4 Treating and preparing the heating water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.4.2 Protecting the heat generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.5 Heating water requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.5.1 Addition of a product to treat the heating water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
5.5.2 Softening/partial softening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.5.3 Full desalination/partial desalination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.5.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.6 Determining the system volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.7 Practical information for qualified heating specialists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.8 Use of antifreeze agents with Potterton heat generators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.9 Choice of the location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.9.1 Notes for installation location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
5.9.2 Combustion air openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
5.9.3 Space requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.10 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
5.10.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.10.2 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.10.3 Moving by crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.10.4 Moving by one pallet truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Contents
7713465 - 05 - 23102019 3

5.10.5 Moving by two pallet trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.10.6 Transport on rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.10.7 Moving the boiler in tight spaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.11 Connecting diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.11.1 Application examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
5.11.2 Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
6.2.1 Positioning and levelling the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.2.2 Mounting the cover panels for transport openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
6.2.3 Installing siphon and condensate piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.2.4 Converting the flue gas connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.2.5 Flue gas connections and air supply ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.3 Hydraulic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
6.3.1 Connecting the heating circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.3.2 Safety valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.3.3 Condensate connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
6.4 Gas connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.4.1 Gas connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.4.2 Check tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.4.3 Venting the gas line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.5 Air supply/flue gas outlet connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
6.5.1 Cleaning and inspection openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
6.6 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.6.1 Electrical connection (general) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.6.2 Cable lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
6.6.3 Strain reliefs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
6.6.4 Circulating pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.6.5 Appliance fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.6.6 Connecting sensors/components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.6.7 Replacing cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.6.8 Protection against contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.6.9 Electrical connection of the auxiliary contactor for the pump PHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.7 Filling the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.2 Checklist for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.3 Commissioning procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.3.1 Commissioning menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.4 Gas settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.4.1 Factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.4.2 CO2 content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.4.3 Manual adjustment of burner output (controller stop function) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.4.4 Adjusting CO2 content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.5 Final instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.5.1 Instruction of the customer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.5.2 Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
8 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
8.1 Use of the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
8.1.1 Changing parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
8.1.2 Programming procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8.2 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8.2.1 Checking water pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
8.2.2 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8.2.3 Setting necessary parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
8.2.4 Setting the heating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
8.2.5 Adjusting domestic water mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
8.2.6 Adjusting comfortable room setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8.2.7 Setting reduced room setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
8.2.8 Emergency mode (Manual control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8.2.9 Chimney sweep function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.2.10 Restoring factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
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9 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.1 List of parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.2 Description of the parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
9.2.1 Time and date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
9.2.2 Operator section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
9.2.3 Wireless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
9.2.4 Time programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
9.2.5 Holiday programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
9.2.6 Heating circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
9.2.7 Domestic water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
9.2.8 Consumer circuits/swimming pool circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
9.2.9 Swimming pool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
9.2.10 Primary contr/system pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
9.2.11 Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
9.2.12 Cascade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
9.2.13 Solar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
9.2.14 Solid fuel boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
9.2.15 Buffer storage tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
9.2.16 DHW storage tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
9.2.17 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
9.2.18 LPB system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
9.2.19 Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
9.2.20 Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
9.2.21 Maintenance / special operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
9.2.22 Configuration of extension modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
9.2.23 Input/output test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
9.2.24 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
9.2.25 Diagnostics caskade/heat generation/consumers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
9.2.26 Burner control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
9.2.27 Info option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
10.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
10.1.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
10.1.2 Inspection and service as required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
10.1.3 Lifetime of safety-relevant components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
10.2 Maintenance messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
10.2.1 Maintenance message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
10.2.2 Maintenance code table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
10.2.3 Operating phases of the Control Centre LMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
10.3 Standard inspection and maintenance operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
10.3.1 Checking water hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
10.3.2 Cleaning the fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
10.3.3 Cleaning the burner pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
10.3.4 Checking and replacing ignition and ionization electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
10.3.5 Cleaning the heat exchanger and siphon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
10.3.6 Checking CO2 content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
10.3.7 Checking air pressure monitor pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
10.3.8 Filling the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
10.3.9 Maintenance of the accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
11 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
11.1 Fault code table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
11.2 Fault finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
11.2.1 Fault message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
11.2.2 Fault switch-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
12 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
12.1 Decommissioning procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
12.1.1 Decommissioning the domestic water storage tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
12.1.2 Draining off the heating water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
13 Disposal/recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
13.1 Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
13.2 Appliance disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
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14 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
14.1 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
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1 Safety
1.1 General safety instructions
Danger
If you smell gas:
1. Do not use a naked flame, do not smoke, do
not operate electrical contacts or switches
(doorbell, light, motor, lift, etc.).
2. Shut off the gas supply.
3. Open the windows.
4. Trace possible leaks and seal them
immediately.
5. If the gas leak is before the gas meter, contact
the gas supplier.
Danger
Danger to life.
Observe the warnings affixed to the gas
condensing boiler. Incorrect operation of the gas
condensing boiler can lead to considerable
damage.
Warning
Persons involved in transport must wear
protective gloves and safety footwear.
Danger
Commissioning may only be carried out by an
approved installer. The installer checks the
tightness of pipes, the correct function of all
regulating, control and safety equipment, and
measures the combustion values. If this work is
not carried out correctly, there is a risk of
considerable damage to persons, environment
and property.
Important
All electrical work must only be carried out by
authorized specialists.
Danger
Risk of poisoning.
Never use water from the heating system as
drinking water. It is contaminated by deposits.
1 Safety
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Danger
Risk of poisoning.
Never use condensate water as drinking water!
Condensate is not suitable for consumption by
people or animals.
Do not let the skin come into contact with
condensate.
Suitable protective clothing must be worn during
maintenance work.
Caution
Danger of freezing!
If there is a danger of freezing do not shut down
the heating system; continue to operate it at least
in economy mode with radiator valves open. You
should only shut down the heating system and
drain the boiler, domestic water storage tank and
radiators if it is not possible to heat in frost mode.
Caution
Secure against unintentional switch-on!
When the heating system is empty, ensure that
the boiler cannot be switched on unintentionally.
Danger
This appliance can be used by children aged from
8 years and above and persons with reduced
physical, sensory or mental capabilities or lack of
experience and knowledge if they have been
given supervision or instruction concerning use of
the appliance in a safe way and understand the
hazards involved. Children shall not play with the
appliance. Cleaning and user maintenance shall
not be made by children without supervision.
Danger
The heating system must not continue to be
operated if damaged!
Danger
Risk of death due to modifications to the boiler!
Unauthorised conversions and modifications to
the boiler are not permitted, as these can put
people at risk and cause damage to the boiler.
Failure to comply with these instructions renders
the approval for the boiler void.
1 Safety
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Danger
Replacement of damaged parts may only be
performed by an installer.
Warning
Risk of damage!
The condensing boiler may only be installed in
rooms with clean combustion air. Foreign matter
such as pollen must never filter through the inlet
apertures to reach the inside of the appliance.
The boiler must not be started up if there is heavy
dust development e.g. during construction work.
There could be damage to the boiler.
Caution
Keep the inflow area clear.
Never block or close off ventilation apertures. The
inflow area for combustion air must be kept clear.
Danger
Danger to life due to explosion/fire.
Do not store any explosive or easily flammable
materials close to the appliance.
Caution
Risk of burns!
For safety reasons, the discharge pipe from the
safety valve must always be open so that water
can escape during heating operation. The
operating state of the safety valve must be
checked from time to time.
1.2 Intended use
The gas condensing boilers of the EC five series are
intended to be used according to DIN EN 12828 as heat
generators in domestic water heating systems.
They conform to DIN EN 15502-1:2015-10 and DIN EN
15502-2-1:2017-09, Installation type B23, B23P, C33,
C53, C63, C83 and C93.
Country of destination GB: Category I2H
1 Safety
7713465 - 05 - 23102019 9

1.3 Liabilities
1.3.1 Manufacturer's liability
Our products are manufactured in compliance with the
requirements of the various Directives applicable. They
are therefore delivered with the marking and any
documents necessary. In the interests of the quality of
our products, we strive constantly to improve them. We
therefore reserve the right to modify the specifications
given in this document.
Our liability as manufacturer may not be invoked in the
following cases:
Failure to abide by the instructions on installing and
maintaining the appliance.
Failure to abide by the instructions on using the
appliance.
Faulty or insufficient maintenance of the appliance.
1.3.2 Installer's liability
The installer is responsible for the installation and initial
commissioning of the appliance. The installer must
observe the following instructions:
Read and follow the instructions given in the manuals
provided with the appliance.
Install the appliance in compliance with prevailing
legislation and standards.
Carry out initial commissioning and any checks
necessary.
Explain the installation to the user.
If maintenance is necessary, warn the user of the
obligation to check the appliance and keep it in good
working order.
Give all the instruction manuals to the user.
1.3.3 User's liability
To guarantee optimum operation of the system, you
must abide by the following instructions:
Read and follow the instructions given in the manuals
provided with the appliance.
Call on a qualified professional to carry out installation
and initial commissioning.
Get your installer to explain your installation to you.
Have the required inspections and maintenance
carried out by a qualified installer.
Keep the instruction manuals in good condition close
to the appliance.
1 Safety
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2 About this manual
2.1 General
This manual is intended for the installer of a EC five boiler.
2.2 Additional documentation
Here is an overview of the further documents belonging to this heating
system.
Tab.1 Overview table
Documentation Contents Intended for
Technical information Planning documents
Description of function
Technical data/circuit diagrams
Basic equipment and accessories
Application examples
Call-for-tender texts
Planner, installer, customer
Installation manual
– Extended information
Intended use
Technical data/circuit diagram
Regulations, standards, CE
Notes for installation location
Application example, Standard application
Commissioning, operation and programming
Maintenance
Installer
User manual Commissioning
Operation
User settings/programming
Fault table
Cleaning/maintenance
Energy-saving tips
Customer
Asset ledger Commissioning report
Check list for commissioning
Maintenance
Installer
Abridged instructions Operation in brief Customer
Accessories Installation
Operation
Installer, customer
2.3 Symbols used
2.3.1 Symbols used in the manual
This manual uses various danger levels to draw attention to special
instructions. We do this to improve user safety, to prevent problems and to
guarantee correct operation of the appliance.
Danger
Risk of dangerous situations that may result in serious personal
injury.
Danger of electric shock
Risk of electric shock.
Warning
Risk of dangerous situations that may result in minor personal
injury.
Caution
Risk of material damage.
2 About this manual
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Important
Please note: important information.
See
Reference to other manuals or pages in this manual.
2 About this manual
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3 Technical specifications
3.1 Homologations
3.1.1 Regulations and standards
Beside the general technical rules, the relevant standards, regulations,
ordinances and guidelines should be followed:
DIN 4109: Sound insulation in buildings
DIN EN 12828: Heating systems in buildings –, planning domestic hot
water heating systems
Federal Immission Control Ordinance 1. BImSchV
DVGW-TRGI 1986 (DVGW-worksheet G 600): Technical Rules for gas
installation
TRF: Technical Rules LPG
DVGW-Data sheet G - 613 Gas appliances- Installation, maintenance
and operating instructions
DIN 18380: Installation of central heating systems and hot water supply
systems (VOB)
DIN EN 12831: Heating systems in buildings -, Method for calculation of
the design heat load
DIN 4753: Domestic hot water calorifiers. Domestic hot water heating
system and storage tanks for heated water
DIN 1988: Technical rules for drinking water installations (TRW)
DIN EN 60335-2-102: Safety of electrical appliances for household use
and similar purposes: Special requirements for gas-, oil- und solid fuel
appliances with electrical connections
Fuel Ordinance, State Ordinances
Regulations of the local Electricity Board
Obligation to register (possibly. Group Exemption Regulation )
ATV-Code-of-practice M251 of the waste water technology association
Regulations of the public authorities for the run-off of condensate.
3.1.2 Manufacturer’s Declaration
Meeting the protection requirements according to guideline 2014/30/EU for
electromagnetic compatibility (EMC) is only guaranteed when the boiler is
operated according to purpose.
The ambient conditions must be complied with as per EN 55014.
Operation is only allowed with the casing fitted correctly.
Correct electric earthing must be ensured by regular checks (e.g. annual
inspection) of the boiler.
When appliance parts need replacing, only original parts as specified by
the manufacturer may be used.
The gas condensing-boilers fulfil the basic requirements of the Efficiency
Guideline 92/42/EC as condensing boiler.
When natural gas is used, the gas condensing-boiler emit less than
80mg/kWh NOX corresponding to the requirements as per §6 of the
Ordinance regarding small firing places dated 26.01.2010 (1. BImSchV).
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3.2 Technical data
3.2.1 Technical data – Boiler space heaters in accordance with
ErP guideline
Tab.2 Technical data – Boiler space heaters in accordance with ErP guideline
Product name EC five 400 kW
Condensing boiler Yes
Low-temperature boiler(1) No
B1 boiler No
Cogeneration space heater No
Combination heater No
Rated heat output Prated kW 394
Useful heat output at rated heat output and high temperature
mode(2)
P4 kW 393.8
Useful heat output at 30% of rated heat output and low tempera
ture mode(1)
P1 kW 130.5
Seasonal space heating energy efficiency ƞs % –
Useful efficiency at rated heat output and high temperature
mode(2)
ƞ4 % 88.3
Useful heat output at 30% of rated heat output and low tempera
ture mode(1)
ƞ1 % 97.5
Auxiliary electricity consumption
Full load elmax kW 0.463
Part load elmin kW 0.060
Standby mode PSB kW 0.004
Other items
Standby heat loss Pstby kW 0.300
Ignition burner power consumption Pign kW 0.0
Annual energy consumption QHE GJ –
Noise emmission level LWA
- room air-dependent dB(А) 73
- room air-independent dB(А) 67
Emissions of nitrogen oxides NOXmg/kWh < 56
(1) Low temperature mode means for condensing boilers 30 °C, for low temperature boilers 37 °C and for other heaters 50 °C return tem
perature (at heater inlet).
(2) High temperature mode means 60°C return temperature at heater inlet and 80°C feed temperature at heater outlet.
See
Contact details on the back cover.
3.2.2 Technical data
Tab.3 Technical data
Model EC five
400 kW
EC five
470 kW
EC five
540 kW
EC five
610 kW
Product ID no. CE-0085 CL 0072
Installation types B23, B23P, C33, C53, C63 , C83, C93
Software version V 4.6
Power values
Nominal heat input range Heating kW 82.0-402.0 95.0-469.0 109.0-539.0 122.0-610.0
Nominal heat output range 80/60°C kW 80.4-393.8 93.0-459.0 106.6-526.9 119.2-595.7
50/30°C kW 88.9-426.0 102.8-496.6 117.7-570.3 131.5-644.8
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Model EC five
400 kW
EC five
470 kW
EC five
540 kW
EC five
610 kW
Standard utilisation (Hi/Hs) 75/60°C % 106.4/95.4 106.1/95.1 106.2/95.2 106.3/95.3
40/30°C % 109.4/98.4 109.3/98.3 109.2/98.2 109.1/98.1
Gas and exhaust side values
Gasvolume flow
Natural gas E (G20) [HUB 9,45 kWh/m³] m3/h 8,7 - 42,5 10,1 - 49,6 11,5 - 57,0 12,9 - 64,6
Natural gas LL (G25) [HUB 8,13 kWh/m³] m3/h 9,8 - 47,9 11,3 - 55,9 13,0 - 64,2 14,5 - 72,7
Flue gas temperature 80/60°C °C 57-64 58-61 58-64 57-64
Flue gas mass flow rate 80/60°C kg/h 142.9-679.7 165.6-793.1 190.1-911.5 212.8-1031.4
Supply pressure
Natural gas LL (G25) mbar min. 18 - max. 25
Natural gas E (G20) mbar min. 17 - max. 25
CO2-content natural gas*
Part load % 8.7 - 9.0
Full load % 9.0 - 9.3
NOx - concentration, weighted in accordance with
EN 15502
mg/kWh < 56
NOx - class in accordance with EN 15502 6
CO standard emission factor mg/kWh 32 29 36 37
Max. delivery pressure at flue gas outlet mbar 1.50
Flue gas connection DN 250
Electrical connection values
IP rating IPX1D
Electrical connection 230 V~ / 50Hz, max. 10.0 A
Max. electr. power consumption
Heating operation (full load, without pump) W 463 583 790 750
Control (protection) W 3.5
Heating side values
Max. water pressure 6.0 bar / 0.6 MPa
Max. operating temperature (protection) °C 110
Max. flow temperature °C 90
Hydraulic resistance
at ΔT=20°C mbar 101 115 121 132
at ΔT=10°C mbar 394 444 469 516
Other values
Boiler weight kg 540 598 636 674
Boiler water content l 73 84 97 106
Height above everything mm 1526
Width mm 762
Depth mm 1882 2192
Noise emmission level
- room air-dependent dB(A) 73 73 74 75
- room air-independent dB(A) 67 67 68 68
(1) in case of fluctuating natural gas composition see section CO2-content
3.2.3 Technical data for the auxiliary contactor for the pump
PHS
Rated current AC-3
380V 400V A
7.0
Max. rated power three-phase motors 50–
50 Hz AC-3
380V 400V kW
3.0
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Permissible cable cross-sections
solid wire mm21 x (0.75 - 4)
2 x (0.75 -2.5)
flexible cable with wire end ferrules mm21 x (0.75 - 2.5)
2 x (0.75 -2.5)
3.2.4 Tables of sensor values
Tab.4 Resistance values for outside temperature sensor ATF
Temperature [°C] Resistance [Ω]
-20 8194
-15 6256
-10 4825
-5 3758
0 2954
5 2342
10 1872
15 1508
20 1224
25 1000
30 823
Tab.5 Resistance values for all other sensors
Temperature [°C] Resistance [Ω]
0 32555
5 25339
10 19873
15 15699
20 12488
25 10000
30 8059
35 6535
40 5330
45 4372
50 3605
55 2989
60 2490
65 2084
70 1753
75 1481
80 1256
85 1070
90 915
95 786
100 677
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3.2.5 Pressure drop secondary circuit
WW [mbar]
WMS [m3/h] RA-0000253
0 5 10 15 20 25 30 35 40 45 50 55
0
50
100
150
200
250
300
350
400
450
500
550
600
4
3
1
2
WW Pressure drop secondary circuit
WMS Water mass flow
1EC five 400 kW
2EC five 470 kW
3EC five 540 kW
4EC five 610 kW
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3.2.6 Dimensions and connections
Fig.1 Dimensions and connections
R¾
12
3
4
7
6
5
8
9
10
RA-0000252
RA-0000208
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Tab.6 Dimensions
Model EC five
400 kW
EC five
470 kW
EC five
540 kW
EC five
610 kW
1 Rear air supply duct (standard) NW 160
2 Safety group connection AG R¾"
3 Rear flue gas connection (optional) DN 250
4 Condensate connection(optional right/left) DN 32
5 Safety valve connection AG R2"
6 Top exhaust gas connection (standard) DN 250
7 Side air supply duct (optional) NW 160
8 Heating return (HR) Flange DN 80 PN
9 Gas connection AG R2"
10 Heating flow (HV) Flange DN 80 PN
Dimen
sion A
mm 642 642 642 642
Dimen
sion B
mm 798 1009 1009 1009
Dimen
sion C
mm 442 540 540 540
Dimen
sion D
mm 1882 2192 2192 2192
Dimen
sion E
mm 709 1018 1018 1018
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3.2.7 Wiring diagram
Fig.2 Wiring diagram
RA-0001346
ATF Outdoor temperature sensor QAC 34
B1 Ionisation electrode
BE Operating unit
Bus BE Bus connection for operating unit
Bus EM Bus connection for expansion module
BX1...3 Multi-function sensor input
F4 Water pressure sensor
FB Remote control *)
GW Gas pressure monitor
H1,4,5 Multifunctional Input *)
H6 Gas pressure Monitor input
HP Heating circuit pump *)
KRF Boiler return sensor type 36
KVF Boiler flow sensor type 36
K1 Auxiliary contactor for the pump
LDW A Air pressure monitor flue gas
3 Technical specifications
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