Poulan Pro 96042008800 Owner's manual

REPAIR PARTS MANUAL
MODEL:
PB18542LT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
WARNING:
READ THIS MANUAL AND FOLLOW
ALL WARNINGS AND SAFETY IN-
STRUCTIONS. FAILURE TO DO SO
CAN RESULT IN SERIOUS INJURY.
IMPORTANT MANUAL DO NOT THROW AWAY
426324 01.22.09 BAD Printed in the U.S.A.
03076

2
REPAIR PARTS
TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88
DECALS
KEY PART
NO. NO. DESCRIPTION
1 408948 Decal, Fenser SD LH
2 426688 Decal, Replacement
3 408820 Decal, Engine HP
4 170563 Decal, Warning
5 408949 Decal, Fender SD RH
6 411658 Decal, Fender Warning (E&F)
7 423398 Decal, Ins Str Wh
8 408794 Decal, Side Panel
9 172740 Decal, Fender
10 160396 Decal, V-Belt Sch.
11 402436 Decal, Dash Lower
12 186163 Decal, Hood RH
14 186164 Decal, Hood LH
15 145005 Decal, Caution, Battery
- - 193226X428 Pad Footrest LH
- - 193227X428 Pad Footrest RH
- - 426797 Manual,Operator's,English&French
- - 426324 Manual, Parts, English & French
KEY PART
NO. NO. DESCRIPTION
1 59192 Cap, Tire Valve
2 65139 Stem, Valve
3 106222X Tire, Front
4 59904 Tube, Front (Service item only)
5 106732X421 Rim Assembly, 6" Front
6 278H Fitting, Grease (Front wheel only)
7 9040H Bearing, Flange (Front wheel only)
8 106108X421 Rim Assembly, 8" Rear
9 420531 Tire, Rear
10 7152J Tube, Rear (Service item only)
11 104757X421 Cap, Hub Axle
- - 144334 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
6
2
1
5,8
4,10
3,9
11
7
wheel_1
KEY PART
NO. NO. DESCRIPTION
WHEELS & TIRES
712
10
14 615
3
4
2
9
5
11 11
1
88

3
TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88
SCHEMATIC
M
FUSE
STARTER
SOLENOID
BATTERY
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
SM
B
GL
2
3
1
6
A2
A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
SCH11
IGNITION SWITCH
CIRCUIT
POSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
BLACK /WHITE
BLUE
BLUE BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
D
E
R
RED
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(OPTIONAL)
12V
BLACK
A
AMMETER
(OPTIONAL)
RED
BLACK
BROWN
HEADLIGHTS
LIGHT SWITCH
ORANGE
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM ALTERNATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
DIODE
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3AMPDC@3600RPM
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR
BRIGHTEST.

4
30
33
34
22
79 21
41
42
26
43
27
40
71
16
87
25
T02K
90
28
55
With 12V Outlet Option
59
103
With Service Minder Option
4646
94
92
29
93
2
REPAIR PARTS
TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88
ELECTRICAL

5
1 163465 Battery
2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4
8 193228 Box Battery
16 176138 Switch Interlock
21 183759 Harness Asm Light w/4152j
22 4152J Bulb Light #1156
25 421894 Cable Starter
26 175158 Fuse 20 AMP
27 73510400 Nut Keps Hex 1/4-20 unc
28 198885 Cable Ground 22" Black
29 192749 Switch Seat
30 193350 Switch Ign
33 411935 Key/Chain
34 110712X Switch Light/Reset
40 401098 Harness Ign Dash
41 17720408 Bolt Blk Fin Hex 1/4-20 x 1/2
42 131563 Cover Terminal Red
43 192507 Solenoid
55 17060512 Screw 5/16-18 x 3/4
71 400449 Harness IGN Chassis
79 175242 Socket Asm. Bulb Twistlock
87 197802 Switch Interlock Clutch Cable
90 400725 Cover Terminal Battery
92 196615 Harness Pigtail
93 192540 Screw Plastite 10-14 x 2.0
94 191834 Module Reverse ROS
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
REPAIR PARTS
TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88
ELECTRICAL