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Poulan Pro PR20H42STC User manual

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IMPORTANT MANUAL Do Not Throw Away
OWNER'S MANUAL
MODEL:
PR20H42STC
LAWN TRACTOR
WARNING:
Read this Owner's Manual and follow
all Warnings and Safety Instructions.
Failure to do so can result in serious
injury.
AL WAYS WEAR EYE PROTECTION DURING OPERA TION
178112 1.12.01 TR
Printed in U.S.A.
SAFETY RULES
&Safe Operation Practices for Ride-On Mowers &
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand, and follow all instructions in the
manual and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown bythe blade.
Be sure the area is clear ofother people before mowing.
Stop machine ifanyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
Be aware ofthe mower discharge direction and do not
point itat anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
Slow down before turuing.
Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn offblades when not mowing.
Stop engine before removing grass catcher or unclog-
ging chute.
Mow only indaylight or good artificial light.
Do not operate the machine while under the influence
of alcohol or drugs.
Watch for traffic when operating near or crossing
roadways.
Use extra care when loading or unloading the machine
into a trailer or truck.
Data indicatesthat operators, age 60 years and above,
are involved in a large percentage of riding mower-
related injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injuryor death.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO: Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose alow gear so that you will not
have to stop or shift while on the slope.
Followthe manufacturer's recommendations for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attach-
ments. These can change the stability ofthe machine.
Keepall movement on the slopes slowand gradual Do
not make sudden changes inspeed or direction.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straightdown the slope.
DO NOT:
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
Do notmow near drop-offs, ditches, or embankments.
The mower could suddenlyturn overifawheel isover the
edge of a cliff or ditch, or if an edge caves in.
Do notmowon wet grass. Reduced traction could cause
sliding.
Do not try to stabilize the machine by putting your foot
on the ground.
Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn machine off ifchildren enter the area.
Before and when backing, look behind and down for
small children.
Never carry children. They may fall offand be seriously
injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside
where there isan open flame, such as awater heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine tocool
before storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine
running.
Grass catcher components are subject to wear, dam-
age, and deterioration, which could expose moving parts
or allow objects to be thrown. Frequently check compo-
nents and replace with manufacturer's recommended
parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
Check brake operation frequently. Adjust and service
as required.
2
SAFETY RULES
A:Safe Operation Practices for Ride-On Mowers A
Be sure the area isclear of other people before mowing.
Stop machine if anyone enters the area.
Nevercarry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary.
Always Iookdown and behind before and while backing.
Nevercarry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn machine off ifchildren enter the area.
Before and when backing, look behind and down for
small children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
JA
IA
Look for this symbol to point out important
safety precautions. It means CAUTION!I!
BECOME ALERTH! YOUR SAFETY IS IN-
VOLVED.
CAUTION: Do not coast down ahill in
neutral, you may lose control of the trac-
tor.
ACAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer
of your tractor. Use common sense
when towing. Operate only at the lowest
possible speed when on aslope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
ACAUTION: In order to prevent acciden-
tal starting when setting up, transport-
ing, adjusting ormaking repairs, always
disconnect spark plug wire and place
wire where it cannot contact spark plug.
AWARNING A
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
known to the State ofCalifornia to cause cancer and
birth defects or other reproductive harm.
AWARNING A
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
3
PRODUCT SPECIFICATIONS
GASOLINECAPACITY 2.0 GALLONS
AND TYPE: UNLEADED REGULAR
OILTYPE (API-SF-SJ): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OILCAPACITY: W/FILTER 4.0 PINTS
W/OFILTER 3.75 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .040")
GROUND SPEED (MPH): Forward: 0-5.5
Reverse 0-2.4
TIRE PRESSURE: FRONT: 14PSI
REAR: 10PSI
CHARGINGSYSTEM: 3AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASESIZE: U1R
BLADEBOLT TORQUE: 27-35 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor. It
has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and
using your tractor.
Follow the instructions under the "Customer Responsi-
bilities" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). Ifa spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department (See REPAIR
PARTS section of this manual).
Inthe state ofCalifornia the above is required by law (Section
4442 ofthe California Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ...................... 4, 16-19
ASSEMBLY ................................................................ 6-8
OPERATION ............................................................. 9-15
MAINTENANCE SCHEDULE ....................................... 16
SERVICE AND ADJUSTMENTS ............................. 20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ............................................. 27-28
REPAIR PARTS - TRACTOR .................................. 3045
WARRANTY ................................................................ 46
4
UNASSEMBLED PARTS
Steering Wheel
Steering
Wheel Insert
Sleeve
Steering
Extension
Shaft
(1) Hex Bolt
3/8-16 x 1
Steering Adapter
(1) Large Flat
Washer f__-.
/\\\\\\
(1) Lock
washer 3/8
(1) Locknat
5/16-18
(1) Hex Bolt 5/16-18 x 1-1/4
Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob
For Future Use
Slope Sheet
(2) Keys
5
ASSEMBLY
You rnew tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
Utility knife Pliers
(1) 9/16" wrenches Tire pressure gauge
(2) 1/2" wrenches
When right or left hand is mentioned inthis manual, itmeans
when you are in the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM CAR-
TON
UNPACK CARTON
Remove all accessible loose parts and parts cartons
from carton.
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and Iowershafts and install
5/16 hex bolt and Iocknut. Tighten securely.
Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing
straightforward.
Remove steering wheel adapter from steering wheel and
slide adapter onto steering shaft extension.
Position steering wheel so cross bars are horizontal (left
to right) and slide inside boot and onto adapter.
Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and gd]l.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAYPUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
INSERT
...--.--3/8 HEX BOLT
_......._3/8 LOCK WASHER
LARGE FLAT
WASHER
STEERING
WHEEL
5/16
EXTENSION SHAFT
,5/16 HEX BOLT
SLOTS
FIG. 1
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
Lift seat pan to raised position and open battery box
door.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in CUSTOMER RESPONSIBILITIES
section of this manual for charging instructions).
6
ASSEMBLY
SEAT
BOX
LABEL
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
Remove adjustment knob andflat washersecuring seat
to card board packing and set aside for assembly of seat
to tractor.
Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt inslot and
pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
Lower seat intooperating position and sit on seat.
Slide seat until a comfortable position isreached which
allows you topress clutch/brake pedal all the way down.
Get off seat without moving itsadjusted position.
Raise seat and tighten adjustment knob securely.
SHOULDER
BOLT
FLAT WASHER
ADJUSTMENT
KNOB
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and func-
tion of controls)
Press lift lever plunger and raise attachment lift lever to
its highest position.
Release parking brake bydepressing clutch/brake pedal.
Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT" in the
Operation section of this manual).
Roll tractor forward off skid.
Remove banding holding deflector shield up against
tractor.
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and func-
tion of controls)
_kWARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
Be sure all the above assembly steps have been
completed.
Check engine oil level and fill fuel tank with gasoline.
Place freewheel control in "transmission engaged" po-
sition.
Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
Place motion control lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever to
its highest position.
Startthe engine. Afterengine has started, move throttle
control to idle position.
Release parking brake.
Slowly move the motion control leverforward and slowly
drive tractor off skid.
Apply brake tostop tractor, set parking brake and place
motion control lever in neutral position.
Turn ignition key to "OFF" position.
Continue with the instructionsthat follow.
IMPORTANT: FOR SHIPPING PURPOSES, THE
MULCHER PLATE WAS PREATTACHED TO YOUR
MOWER. THE MULCHER PLATE MUST ONLY BE USED
WITH THE MULCHING BLADES THAT CAME PACKED
SEPARATELY IN THE CARTON.
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH
PERFORMANCE BLADES, WHICH ARE THE BEST
BLADES FOR BAGGING AND DISCHARGING. TO USE
YOUR MOWER WITH THE HIGH PERFORMANCE BLADES
THE MULCHER PLATE MUST BE REMOVED FROM THE
MOWER (SEE FIG. 4).
TO SET UP YOUR MOWER FOR MULCHING
Remove high performance blades and install mulcher
blades, (see BLADE REMOVAL in the CUSTOMER
RESPONSABILITY section of this manual).
7
ASSEMBLY
TO INSTALL MULCHER PLATE (See Fig. 4)
NOTE: If you installed the mulching blades you will need
to install the mulcher plate.
Raise and hold deflector shield in upright position.
Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
Hook front latch into hole on front of mower deck.
Hook rear latch intohole on back of mower deck.
|
CAUTION: Do not remove deflector I
shield from mower. Raise and hold shield I
when attaching mulcher plate and allow
it to rest on plate while in operation.
DEFLECTOR
SHIELD MULCHER
LATCH
HOOKS
FIG. 4
TO CONVERT TO BAGGING OR DISCHARG-
ING
NOTE: The mulcher blades will discharge and bag grass,
but for best bagging and discharging installthe high
performance blades.
Remove mulcher plate and mulcher blades and install
high performance blades, (see BLADE REMOVAL inthe
CUSTOMERRESPONSABILITYsectionofthismanual).
Store mulcher blades and mulcher plate inasafe place.
Your mower isnow ready for discharging or installation
of optional grass catcher accessory.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See"TO LEVEL MOWER HOUSING"in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how tooperate your tractor, check to see that
the brake isproperly adjusted. See "TO ADJUST BRAKE"
in the Service and Adjustments section of this manual.
,,/CHECKLIST
BEFORE YOU OPERA TEAND ENJO Y YOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCEAND SA TISFACTION FROM THIS
QUALITYPRODUCT.
PLEASE REVIEW THE FOLL OWING CHECKLIST:
,/ All assembly instructionshave been completed.
,/ No remaining loose parts in carton.
,/ Batteryis properly prepared and charged. (Minimum 1
hour at 6 amps).
,/ Seat isadjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflatedfor leveling).
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are still secure
and wires are properly clamped.
,/ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLL OWING IMPORTANT
ITEMS:
,/ Engine oil isat proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
,/ It isimportanttopurge the transmission before operating
your tractor for the first time. Follow proper starting and
transmission purging instructions (See "TO START
ENGINE" and"PURGETRANSMISSION"in the Opera-
tion section of this manual).
8
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE A
LIGHTS ON OVER TEMP 1_
!
LIGHT
0 m
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
LOCKED MOWER LIFT
r 'l R N
ATTACHMENT REVERSE
CLUTCH ENGAGED
H L
IGNITION ATTACHMENT
CLUTCH DISENGAGED
NEUTRAL HIGH LOW PARKING BRAKE
@@@@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
9
FREE WHEEL
(Automatic Models only)
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations withyour tractor to familiarize yourself with the locations of various controls and adjustments. Save
this manual for future reference.
IGNITION
ATTACHMENT SWITCH SWITCH
AMMETER CLUTCH LEVER POSITION
THROTTLE
CLUTCH/BRAKE
PEDAL
O
LIFT LEVER
PLUNGER
ATTACHMENT
LIFT LEVER
MOWER DECK
HEIGHT ADJUSTMENT
POSITIONS
FREE WHEEL
CONTROL
PARKING
BRAKE
-MOTION
CONTROL
LEVER
FIG. 5
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or otherattachments mounted toyour tractor.
LIGHT SWITCH: Turns the headlights on and off.
AMMETER - Indicates charging (+) or discharging (-) of
battery.
CHOKE CONTROL - Used when starting a cold engine.
THROTTLE CONTROL: Used for controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and brak-
ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the brake
position.
MOTION CONTROL LEVER: Selects the speed and
direction of tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjustthe mower deck or other attachments mounted toyour
tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off.
10