Poulan Pro Pro 96042005901 Owner's manual

REPAIR PARTS MANUAL
MODEL:
PB195H46YT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
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IMPORTANT MANUAL Do Not Throw Away
03076
419202 Rev 1 04.30.08 SR/TH Printed in U.S.A.

2
TRACTOR - MODEL NO. PB195H46YT (96042005901), PRODUCT NO. 960 42 00-59
DECALS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
6
2
1
3
11
410
59
8
7
wheel_art_1-vgt
WHEELS AND TIRES
KEY PART
NO. NO. DESCRIPTION KEY PART
NO. NO. DESCRIPTION
7
1
1 59192 Cap, Valve, Tire
2 65139 Stem, Valve
3 106732X421 Rim Assembly, Front
4 59904 Tube, Front
5 106222X Tire, Front
6 278H Fitting, Grease
7 9040H Bearing, Flange
8 104757X421 Cap, Axle (Front Wheel Only)
9 106268X Tire, Rear 18 x 9.5-8 Turf Saver
- - 420531 Tire, Rear 18 x 9.5-8 Turf Saver LT
10 7152J Tube, Rear
11 106108X421 Rim Assembly, Rear
- - 144334 Sealant, Tire (10 oz. Tube)
5
2
1 186163 Decal, Hood RH
2 186164 Decal, Hood LH
3 408795 Decal, Side Panel
4 172740 Decal, Fender
5 408834 Decal, Eng H.P.
6 411658 Decal, Fender Operator's
7 411174 Decal, Lower Dash
8 170563 Decal, Warning
9 145005 Decal, Battery Dnge/Poi
10 408949 Decal, Fender SD RH
6
11 411630 Decal, Replacement
12 408948 Decal, Fender SD LH
13 172743 Decal, Steering Wheel
14 160396 Decal, Mower Schematic
- - 400981X428 Pad, Footrest Control
- - 166960 Decal, Bypass
- - 193226X428 Pad, Footrest, LH
- - 417217 Manual, Operator's (Eng/French)
- - 419202 Manual, Parts (Eng/French)
3
13
9
14
8
11
4
7
10 12

3
M
FUSE
STARTER
SOLENOID
BATTERY
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
SM
B
GL
2
3
1
6
A2
A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
SCH11
IGNITION SWITCH
CIRCUIT
POSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
BLACK /WHITE
BLUE
BLUE BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
D
E
R
RED
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(OPTIONAL)
12V
BLACK
A
AMMETER
(OPTIONAL)
RED
BLACK
BROWN
HEADLIGHTS
LIGHT SWITCH
ORANGE
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ALTERNATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
DIODE
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3AMPDC@3600RPM
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR
BRIGHTEST.
TRACTOR - MODEL NO. PB195H46YT (96042005901), PRODUCT NO. 960 42 00-59
SCHEMATIC

4
TRACTOR - MODEL NO. PB195H46YT (96042005901), PRODUCT NO. 960 42 00-59
ELECTRICAL
30
33
34
22
79 21
41
42
26
43
27
40
71
16
87
25
T04S
90
28
55
With 12V Outlet Option
59
103
With Service Minder Option
4646
29
2
141

5
TRACTOR - MODEL NO. PB195H46YT (96042005901), PRODUCT NO. 960 42 00-59
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 193228 Box Battery
16 176138 Switch Interlock Push-In
21 183759 Harness Socket Light w/4152J
22 4152J Bulb Light
25 401662 Cable Starter
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 198885 Cable, Ground
29 401545 Switch, Seat
30 193350 Switch, Ignition
33 411935 Key/Chain
34 110712X Switch Light/Reset
40 401098 Harness Ignition Dash
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
46 401763 Gauge SRVCMNDR HRMTR
55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT
71 400449 Harness Ignition
79 175242 Socket Asm Bulb Twistlock
87 197802 Switch Interlock Clutch Cable
90 400725 Cover Terminal Battery
141 416977 Kit T2 ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

6
TRACTOR - MODEL NO. PB195H46YT (96042005901), PRODUCT NO. 960 42 00-59
CHASSIS
37
181
181
194
194
36
236
236
183
152
159
2
159
230
180
162
196
68
287
159
Chassis-tex_elite-sv pro_9
197
138
182
176
175
177
130
151
176
130
150
228
194
228
5
137
14
18
208
207
15
25
186
176
176
235
235

7
TRACTOR - MODEL NO. PB195H46YT (96042005901), PRODUCT NO. 960 42 00-59
CHASSIS
KEY PART
NO. NO. DESCRIPTION
2 194263 Drawbar
5 199647X428 Dash
14 183393X428 Hood
15 183834X599 Lens Grille LH
18 183828 Grille (Included Key #'s 15, 25,191)
25 183835X599 Lens Grille RH
36 17060512 Screw 5/16-18 x 3/4
37 414879X428 Fender
68 17490508 Screw THDROL 5/16-18 x 1/2
130 416358 Screw #10 x 0.750 BOS Thread
137 184921 Bumper Hood
138 193224X428 Cupholder
150 189350 Duct Heat Hood
151 407807 Bracket Pivot
152 194329 Shield Browning/Debris
159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc
175 193243 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195227 Bushing Steering
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 193057 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4
186 183829X428 Insert Grille
194 73900500 Nut Lock Hex Flange 5/16-18
196 414581 Console Asm. Deck Lift
197 409167 Rod Pivot Chassis
207 183833 Bezel RH
208 183832 Bezel LH
228 195161 Stud Fastener
230 170165 Bolt Shoulder 5/16-18
235 406129 Spacer Fender
236 73930500 Nut Center Lock 5/16-18 unc
287 17600406 Screw Hex Washead 1/4-20 x 3/8
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

8
TRACTOR - MODEL NO. PB195H46YT (96042005901), PRODUCT NO. 960 42 00-59
DRIVE
171
51
231
170
161
185
183
205
205
drive-tex_T2_pedal_2_r2
2
1
2
37
33
73
73
99
116
116
114
125
80
125
125
121
122
186
189
49
187
50
51
190
52
51
64
188
35
184
167
160
42
221
210
211
166
211
17
214
215
153
222
153
29
15
159
159
116
162
162
125
125
163
125
125
56
208
125
213
221
160
206
26
207
209
92 125
116

9
TRACTOR - MODEL NO. PB195H46YT (96042005901), PRODUCT NO. 960 42 00-59
DRIVE
KEY PART
NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION
1 410043 Transaxle, Hydro T2
(Order Parts from Transaxle
Manufacturer)
2 123583X Key
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197296 Spring, Brake
26 199679 Spring Return Cruise
29 408391 Rod, Brake
33 12000001 Ring E
35 197722 Rod, Brake, Park
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 125907 V-Belt, Drive
64 197865 Shaft Asm. Pedal Brake Control
73 74490544 Bolt 5/16-18 Gr. 5
80 408393 Strap Torque
92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25
99 408418 Rod Asm Bypass Spring
114 73800500 Nut Lock 5/16-18 unc
116 73900500 Nut Lock Hex Flange 5/16-18
121 175611 Bracket Strap Torque
122 72010520 Bolt 5/16-18 x 2.50
125 17000512 Screw 5/16-18 x 3/4
153 4497H Retainer Spring
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 105709X Spring, Return, Clutch
162 408784 Adapter Transaxle
163 413322 Rod Pedal Control
166 197290 Nut Push .625
167 405257 Latch Brake Parking
170 413430 Keeper Belt Centerspan
171 72110622 Bolt
183 156972 Spacer Axle
184 198403X505 Handle Parking Brake
185 72110620 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
206 197867 Bracket Mount Latch Cruise
207 197868 Latch Control Cruise
208 197869 Gear Sector Control Cruise
209 400769 Rod Control Cruise
210 400980 Rockr Asm. Pdeal Control
211 120183X Bearing Nylon
213 400799 x428 Knob control Cruise
214 197302 x428 Pad Pedal Forward
215 197301 x428 Pad Pedal Reverse
221 403187 Retainer Spring Clip Handle
222 79212010 Washer 21/32 x 1-1/4 10 Ga.
231 407287 Idler V-Groove 1.688
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

10
TRACTOR - MODEL NO. PB195H46YT (96042005901), PRODUCT NO. 960 42 00-59
STEERING ASSEMBLY
6
55
5
13
13
53 8
9
9
8
8
7
7
62
4
35
19
63
57
60
59
58
50
50
70
65
68
69
67
54
67
66
54
65
15
15
14
14
61
55
2
6
Steering-tex_LEGND2_8
16
28
13 22
64
21
51
26
1
20
45
63
57
78