Poulan Pro 961940008 User manual

OWNER'S MANUAL
MODEL NUMBER:
961940008
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions. Failure to do so
can result in serious injury.
435580 03.24.10 TH
Printed in U.S.A.

38
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
AUGER HOUSING / IMPELLER ASSEMBLY
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
10
11
11
11
11
1
2
3
4
5
6
7
9
9
9
8
12
12
13
14
15 16
17
18 19
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21
21
22
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23 24
25
26
27
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31 31
32
33
34
35
36
37
37
01.07.026-C
2(EXPLODED)

39
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
AUGER HOUSING / IMPELLER ASSEMBLY
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
1 175321X431 IMPELLER
2 427148 GEARBOX ASSEMBLY
3 188909 BEARING
4 427146 IMPELLER PULLEY
5 175322 DISCHARGE BASE
6 178675X008 CORNER BRACKET
7 192199 CLEAN OUT TOOL
8 405400 TOOL CLIP
9 73800400 NUT 1/4-20
10 74780426 SCREW 1/4-20 X .625
11 427942 NUT 5/16-18
12 163183 SCREW 5/16-18 X .625
13 427145 IMPELLER HUB
14 427154 IMPELLER SLEEVE
15 73900600 NUT 3/8-16
16 180355 CARRIAGE BOLT
17 194189 SCREW 13-16 X .625
18 407760 PLUG
19 427302 GEARBOX COVER RH
20 427345 GASKET
21 407770 SEAL
22 407762 BEARING
23 174697 THRUST WASHER 1.00
24 407763 WORM GEAR
25 407764 AUGER SHAFT
26 189282 SQUARE KEY
27 407758 BEARING
28 174683 THRUST WASHER
29 427147 IMPELLER SHAFT
30 7836M ROLL PIN
31 174681 THRUST WASHER
32 174684 THRUST BEARING
33 407769 BEARING
34 407768 O-RING
35 407767 SCREW 5/16-18 X .750
36 427317 GEARBOX COVER LH
37 192090 SHEAR BOLT

40
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1
2
3 (5x)
4 (5x)
01.07.001-A
1 404928X428 AUGER HOUSING
2 404931X479 SCRAPPER BAR
3 72270505 CARRIAGE BOLT 5/16−18 X .625
4 155377 NUT 5/16−18
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
AUGER HOUSING / IMPELLER ASSEMBLY
1 420493X479 AUGER ASSEMBLY LH 24
2 420494X479 AUGER ASSEMBLY RH 24
2
1
01.07.017-A

41
1
1
2
3
23
01.07.024-B
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
4
3
01.11.001-A
1 174762X431 SKID PLATE LH
2 178777X431 SKID PLATE RH
3 72270506 CARRIAGE BOLT 5/16−18 X .75
4 751153 NUT 5/16−18
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
AUGER HOUSING / IMPELLER ASSEMBLY
1 420478 AUGER BEARING
2 411939 BEARING PLUG
3 179582 SCREW 5/16−18 X 1.00

42
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
CONTROL PANEL / DISCHARGE CHUTE
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
10
11
11
11
1
2
3
4
5
6
6
6
7
9
8
12
13
01.09.005-D
1 435023X428 CHUTE WELDMENT
2 178633X428 DEFLECTOR WELDMENT
3 420325 DEFLECTOR SEAL
4 179096X428 STRAP
5 189713X428 KNOB BLACK
6 128415 POP RIVET
7 185600 SHOULDER BOLT 1/4−20 X .704
8 72270505 CARRIAGE BOLT 5/16−18 X .625
9 191730 NUT 1/4−20
10 155415 WASHER
11 179246 PLASTIC WASHER
12 430324 CHUTE SNOW SHIELD
13 419822X431 SHIELD RETAINER STRAP

43
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
CONTROL PANEL / DISCHARGE CHUTE
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1
2
2
*3
*4 *5
*6
*7
01.09.010-B
1 428272 LEVER/CABLE ROTATOR ASSEMBLY
2 17501010 SCREW 10-24 X .625
*3 420678 ROTATOR HEAD
*4 405932 ROTATOR PIVOT BRACKET
*5 420675 PULLEY PIVOT
*6 428273 CABLE ASSEMBLY ADJUSTABLE
*7 428310 CABLE ASSEMBLY HEAT SHIELD
NOTES:
1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY.

44
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
HANDLES
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
10
11
1
2
3
4
5
67
7
99
8
8
12
12
13
13
14
14
01.08.002-F
1 412683X479 CONTROL PANEL
2 424517X479 CONTROL LEVER LH
3 424516X479 CONTROL LEVER RH
4 426917X431 TRACTION ROD ARM
5 426918X431 IMPELLER ROD ARM
6 412677 INTERLOCK BAIL
7 421613 SPACER
8 169675 RETAINER
9 17060410 SCREW 1/4-20 X .62
10 414280 KNOB BLACK
11 414281 KNOB RED
12 178899 HANDLE KNOB
13 19131316 WASHER 3/8
14 72120618 CARRIAGE BOLT 3/8-16 X 2.25

45
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
HANDLES
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
5
6
67
7
8
8
8
9
9
01.08.003-A
1 419800X479 PLOW HANDLE LH
2 419801X479 PLOW HANDLE RH
3 196944X007 PANEL BRACKET LH
4 196943X007 PANEL BRACKET RH
5 199513 HANDLE GRIP
6 74780512 SCREW 5/16−18 X .750
7 74780524 SCREW 5/16−18 X 1.50
8 751153 NUT 5/16−18
9 155415 WASHER
1
2
3
3
4
4
4
4
01-05-013-A
1 419797X431 LOWER HANDLE
2 427513X431 PIVOT SUPPORT WELDMENT
3 428867 SCREW 5/16−18 X .750
4 17000616 SCREW 3/8−16 X 1.00

46
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
HANDLES
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
10
10
10
1
2
3
4
5
5
6
7
9
8
01.12.001-E
1 180480 IMPELLER ROD ASSEMBLY
2 405740 TRACTION ROD ASSEMBLY
3 180445 SHIFTER ROD TOP
4 187716 SHIFTER ROD BOTTOM
5 180447 SPRING SLEEVE
6 178669 IMPELLER SPRING
7 180926 TRACTION SPRING
8 72270505 CARRIAGE BOLT 5/16-18 X .75
9 155377 NUT 5/16-18
10 169675 RETAINER

47
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
HANDLES
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1
4
4
5
5
2
3
7
6
01.10.003-B
1 183346 CONSOLE PANEL
2 178668 HEADLIGHT BEZEL
3 180927 FLOOD HEADLIGHT
4 184471 SHOULDERSCREW10−24X.625
5 175262 SCREW 10−24 X 1.25
6 178770 WIRE HARNESS
7 183784 BULB

48
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
DRIVE
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
9
911
11
11
1
2
3
21
5
6
12
13
14 15
20
15
16 17
10
9
8
7
23
19
53
53
53
53
25
26
26
27
39
40
41
42
43 44
32 38
53
53
37
36
35
39
33
28
30
29
31
4
23
24
24
01.02.013-A
18
42 EXPLODED
24
23
24
33
34
22
47
49 50
48
52
51
46
45
4

49
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
DRIVE
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION
1 198875 SPEED SELECTOR
ASSEMBLY
2 17501010 SCREW 10-24 X .625
3 402685X428 END PLATE
4 17490508 SCREW 5/16-18 X .50
5 57079 WASHER
6 405485 CONTROL ARM
7 198580 CLEVIS PIN
8 403097X431 SHIFTER PLATE
9 402881 SHOULDER BOLT
10 403096X431 SHIFTER BRACKET
11 191730 NUT 1/4-20
12 402856X431 CLUTCH PLATE
13 416717X431 CLUTCH BRACKET
14 187101 SHIFTER LINK
15 700279 RETAINER
16 427542 CONTROL SHAFT
17 402568 CLUTCH ROD
18 169675 RETAINER
19 401732 SHIFTER YOKE
20 402310 PIVOT ROD
21 12000036 RETAINER
22 402878 RETURN SPRING
23 751153 NUT 5/16-18
24 408981 BEARING
25 73930500 NUT 5/16-18
26 198176X431 RUBBER WHEEL PLATE
27 179831 RUBBER RING
28 175344 BEARING
29 178613 WHEEL HUB
30 74760514 SCREW 5/16-18-.875
31 12000012 RETAINER RING
32 402187 SPROCKET SHAFT
33 401619 CHAIN
34 417234 SPROCKET WELDMENT
35 401984X431 SHIFTER BRACKET
36 180135 SPRING
37 402652 PLATE PIVOT ROD
38 428288 E-RING .375
39 184471 SHOULDER SCREW
40 410877 BOTTOM PAN
41 413429X431 SPRING BRACKET
42 402689 DRIVE PLATE ASSEMBLY
43 414557 IDLER SPRING
44 178828 IDLER SPRING
45 402504X008 PULLEY SHAFT
46 401820 DRIVE PLATE
47 198791 BEARING
48 402393 PULLEY HALF
49 17541008 SCREW 10-24 X .50
50 402511 SPACER BEARING
51 418894X431 SWING PLATE
52 132010 NUT 3/8-16
53 428867 SCREW 5/16-18 X .750

50
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
DRIVE
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1a
1b
1b
4
3
3
4
5
6
6
7
5
2
01.03.005-B
KEY PART
NO. NO. DESCRIPTION
1 188226 (assy of 1a,1b) AXLE ASSEMBLY
1a 179352 AXLE SHAFT
1b 9465M1 ROLL PIN 3/16
2 402691 SPROCKET
3 174697 THRUST WASHER
4 179830 BEARING
5 17490508 BOLT 5/16−18 X .500
6 155443 CLIK PIN
7 189282 SQUARE KEY

51
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
CHASSIS / ENGINE / PULLEYS
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1
2
2
3
3
01.00.034-A
- - 423474 COMPLETE LCT ENGINE
1 418694X428 FRAME
2 150406 BOLT 3/8-16
3 428867 SCREW 5/16-18 X .750
1
01.01.004-A
1 427963X428 ENGINE MOUNTING PLATE
01.21.013-B
1
1 428684 COVER ASSEMBLY

52
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
CHASSIS / ENGINE / PULLEYS
10
11
1
2
345
6
7
9
8
12
13
14
14
14
15 16
17
18
19
20
20
21
21
22
23
24
01.21.003-B
KEY PART
NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1 408007 IMPELLER BELT
2 419744 TRACTION BELT
3 423723X431 IDLER ARM BRACKET
4 180523 IDLER PULLEY
5 426589 NUT 5/16-18
6 74780524 SCREW 5/16-18 X 1 .50
7 423990X431 IDLER BRACKET
8 428867 SCREW 5/16-18 X .625
9 424297 SHOULDER BOLT 5/16-18 X .500
10 751153 NUT 5/16-18 NYLOCK
11 187786 TRACTION IDLER ARM
12 180522 TRACTION PULLEY
13 74780520 SCREW 5/16-18 X 1 .00
14 59289 WASHER
15 73800500 NUT 5/16-18
16 851084 SCREW 3/8-24 X 1.375
17 400026 WASHER
18 426491 PULLEY ENG IMPELLER
19 426490 PULLEY ENG TRACTION
20 74610516 SCREW 5/16-18 X 1 .00
21 10040500 LOCKWASHER 5/16
22 155452 BELT GUIDE
23 11050500 LOCKWASHER 5/16
24 175331 IDLER BUSHING

53
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
WHEELS
1
2
01.06.018-A
1 432331X417 WHEEL ASSEMBLY LH
2 432332X417 WHEEL ASSEMBLY RH

54
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
BAG OF PARTS
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1
2
3
45
6
7
01.14.004-B
1 198563 POWER CORD
2 169675 RETAINER PIN
3 180684X008 WRENCH
4 73800600 LOCKNUT 3/8−16
5 19131316 WASHER 3/8
6 192090 SHEAR BOLT 1/4−20 X 1−3/4
7 73800400 LOCKNUT 1/4−20
01.14.009-A
11 422663 SAFETY IGNITION KEY
1
1
2
2
3
01.14.012-A
4
4
1 180445 SHIFTER ROD TOP
2 187716 SHIFTER ROD BOTTOM
3 72270505 CARRIAGE BOLT 5/16-18 X .75
4 155377 NUT 5/16-18

55
REPAIR PARTS SNOW THROWER - MODEL NUMBER 96194000801
DECALS
1 181037 DECAL, DANGER
3 181035 DECAL, DANGER, DEFLECTOR
4 181042 DECAL, DANGER
6 181033 DECAL, INSTRUCTION
7 428716 DECAL, TRACTION LEVER
9 429591 DECAL, SPEED CONTROL
- - 435580 OWNER’S MANUAL, ENGLISH / SPANISH
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
1
14
6
7
9
3

LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects
in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer pur-
chaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part
which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations
and exclusions.
1. This warranty does not apply to the engine or components parts thereof. Please refer to the applicable manu-
facturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the
purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by
the purchaser unless such return is requested by the manufacturer.
3. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
4. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained
in accordance with the instructions furnished. This Warranty does not apply to any product which has been sub-
jected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the
product.
5. Exclusions: Excluded from this Warranty are belts, shear pins, normal wear, normal adjustments, standard hard-
ware and normal maintenance.
6. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
giving the complete mfg. ID#, serial number and date of purchase of your product and the name and address of the
authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED
WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WAR-
RANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied
Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific
legal rights, and you may have other rights which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
In Canada contact:
Poulan, Customer Service Department
5855 Terry Fox Way
Mississauga, Ontario
L5V 3E4
Poulan
Customer Service Department
1030 Stevens Creek Road
Augusta, GA 30907 USA