Poulan Pro 961980020 User manual

OWNER'S MANUAL
MODEL NUMBER:
961980020
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions. Failure to do so
can result in serious injury.
415308 Rev 1 09.19.07 TH
Printed in the U.S.A.

20
REPAIR PARTS SNOW THROWER - MODEL 961980020 (96198002000)
AUGER HOUSING / IMPELLER ASSEMBLY
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21
KEY PART
NO. NO. DESCRIPTION
4 191079 Pulley, Impeller
5 188909 Bearing Assembly, Flange
6 155377 Nut, Hex Flange 5/16-18
7 180355 Bolt, Flat Head, Carriage
5/16-18 x 5/8
8 72270505 Bolt, Carriage 5/16-18
9 163183 Bolt, Hex Head
10 404930X428 Housing, Auger
11 404933X479 Bar, Scraper
12 178675X008 Bracket, Corner Discharge
13 175322 Base, Discharge Chute
14 10040500 Washer, Lock 5/16
15 19111507 Washer, Flat
16 74940516 Screw, Hex Head 5/16-18 x 3/4
17 405637 Grease Fitting
18 179582 Screw, Hex Head 5/16 x 1
19 73800400 Nut, Hex Lock 1/4-20
20 155377 Nut, Hex Lock 5/16-18
21 401347 Washer
22 178777X479 Skid Plate, RH
24 128638 Nut Wing 5/16-18
25 72270506 Bolt, Carriage 5/16-18 x 3/4
26 174658 Bearing, Auger
27 174697 Washer, Thrust, 1"
28 198636 Bolt, Shear
29 174762X479 Skid Plate, LH
30 405973X479 Auger Assembly, RH
REPAIR PARTS SNOW THROWER - MODEL 961980020 (96198002000)
AUGER HOUSING / IMPELLER ASSEMBLY
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
31 405972X479 Auger Assembly, LH
32 407768 O-Ring
33 407769 Bushing, Flange 3/4
34 174681 Washer, Thrust 3/4
35 174684 Bearing, Thrust 3/4
36 407757 Shaft, Impeller
37 174683 Washer, Thrust 5/8
38 407758 Bushing, Flange 5/8
39 407767 Screw, Hex Head 5/16-18 x 3/4
40 407760 Plug, Case
41 407761 Housing, Gearbox, RH
42 407770 Seal, Oil
43 407762 Bushing, Flange, 1"
44 189282 Key, Square 1/4 x 1/4 x 7/8
45 407763 Gear, Worm
46 407764 Shaft, Auger
47 407765 Housing, Gearbox, LH
48 175321X479 Impeller Assembly
49 74780426 Screw, Hex Head 1/4-20 x 1-5/8
50 407766 Gasket, Gearbox
51 7836M Pin, Roll 3/16 x 1-1/8
52 181160X479 Bar, Drift, Cutter
53 72270506 Bolt 5/16-18 x .75
54 198709 Stop, Plastic
55 198638 Spacer
56 180684 Multi-Wrench
57 196710 Gearbox Assembly
58 411939 Plug, Bearing, Hole, HSG

22
REPAIR PARTS SNOW THROWER - MODEL 961980020 (96198002000)
CONTROL PANEL / DISCHARGE CHUTE
3
2
1
2
6
19
2
2
26
28
27
27
25 20
29
7
4
5
6
8
8
16
18
17
10
14
3
13
15
9
11
12
22
23
22
23
31
32
30

23
REPAIR PARTS SNOW THROWER - MODEL 961980020 (96198002000)
CONTROL PANEL / DISCHARGE CHUTE
KEY PART
NO. NO. DESCRIPTION
1 414280 Knob, Lever
2 17501010 Screw #10-24 x 5/8
3 198475 Control Assembly, Deflector
4 73800600 Nut, Lock 3/8-16
5 19131316 Washer, Flat 3/8
6 404974 Control Assembly, Chute Rotater
7 405784X479 Support, Pivot
8 150078 Screw, Hex Head 5/16-18 x 3/4
9 184505 Spring, Deflector
10 179829 Bolt, Shoulder
11 179246 Washer, Friction, Nylon
12 191730 Nut, Lock 1/4-20
13 72250505 Bolt, Carriage 5/16-18
14 751153 Nut, Lock 5/16-18
15 404770X428 Chute Assembly
16 178633X428 Deflector Assembly
17 179145 Seal, Deflector
18 128415 Rivet, Blind
19 414281 Knob, Speed Control Lever
20 72270506 Bolt, Carriage 5/16-18 x 3/4
22 74041024 Screw #10-24 x 1-1/2
23 188303 Control Assembly, Power Steering
25 155377 Nut, Lock 5/16-18
26 198474 Lever Assembly, Speed Control
27 169675 Retainer, Hairpin
28 180445 Rod, Upper, Speed Control
29 187716 Rod, Lower, Speed Control
30 405400 Clamp, Clean-Out Tool
31 192199 Tool, Clean-Out
32 194189 Screw Hi-Lo 13-16 x 5/8
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.

24
REPAIR PARTS SNOW THROWER - MODEL 961980020 (96198002000)
HANDLES
34 37
42
10
15
23
22
27
27
22
15
32
31
32
30
31
38 39
7
636
2
5
5
5
1
8
28
28
9
18
19
26
24
24
25
5
5
40
12
11
15
11
15
16
17
16
17
14
11
13

25
KEY PART
NO. NO. DESCRIPTION
1 412682X479 Lever, Auger Control, RH
2 412681X479 Lever, Traction Drive Control
5 169675 Retainer, Hairpin
6 17060408 Screw, Hex Head 1/4-20 x 3/4
7 412677 Rod, Interlock
8 196333X008 Arm, Impeller Rod
9 412679X008 Arm, Traction Rod
10 412683X479 Panel, Control
11 74780524 Screw, Hex Head 5/16-18 x 1-1/2
12 74780528 Screw, Hex Head 5/16-18 x 1-3/4
13 414519X479 Handle Tube, LH
14 414518X479 Handle Tube, RH
15 751153 Nut, Lock 5/16-18
16 19131316 Washer, Flat 3/8
17 178899 Knob, Handle
18 180480 Rod, Auger Control
19 405740 Rod, Traction Control
22 72120618 Bolt, Carriage 3/8-16 x 2-1/4
23 401940X479 Handle Tube, Lower
24 180447 Sleeve, Spring
25 180926 Spring, Traction Drive
26 178669 Spring, Auger Control
27 17000616 Screw, Hex Head 3/8-16 x 1
28 412680 Bushing, Pivot Lever
30 182906 Console, Panel
31 175262 Screw, Hex Head, Tapping #10-24 x 1-1/4
32 184471 Screw, Hex Head, Tapping #10-24 x 1/2
34 17060410 Bolt
36 178831 Spring, Torsion, Lever
37 412675X004 Spring, Interlock
38 180927 Headlight, Flood (Includes Bulb)
- - 183784 Bulb, Flood
39 178668 Bezel, Headlight
40 178770 Harness, Headlight (Flood)
42 414572 Cam, Interlock
REPAIR PARTS SNOW THROWER - MODEL 961980020 (96198002000)
HANDLES
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.

26
REPAIR PARTS SNOW THROWER - MODEL 961980020 (96198002000)
DRIVE
4
4
4
4
4
2
2
43
11
1
1
22
5
5
5
2
2
20
41
21
17
13
3
6
14
19
18
18
15
24
36
35
34
37
31
9
12
23
26
29
25
4
4
33
28
32
27
44

27
REPAIR PARTS SNOW THROWER - MODEL 961980020 (96198002000)
DRIVE
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
1 401619 Chain, Drive
2 751153 Nut, Lock 5/16-18
3 402882 Clip, Retainer
4 17490508 Bolt, Hex Head 5/16-18 x 1/2
5 408981 Bearing, Flange
6 12000007 E-Ring, Retainer
9 402855 Sprocket & Shaft Assembly
11 402568 Rod, Clutch
12 402187 Shaft, Hex
13 402310 Pivot Rod, Shifter
14 401732 Yoke, Shifter
15 175344 Trunnion Bearing Assembly
17 178613 Hub, Rubber Wheel
18 198176X479 Plate, Rubber Wheel
19 74760514 Screw, Hex Head 5/16-18 x 7/8
20 179831 Ring, Rubber Wheel
21 73930500 Nut, Lock 5/16-18
22 169675 Retainer, Hairpin
23 180135 Spring, Bias
24 402691 Sprocket, Axle Shaft
25 402652 Pivot Rod, Swing Plate
26 401820 Plate, Drive
27 404307 Axle Shaft
28 402504 Shaft, Friction Pulley
29 401984X479 Bracket, Shifter, Speed
31 17541008 Screw, Cap Head
32 189282 Key, Square
33 198791 Bearing, Ball
34 402394 Plate, Swing
35 402511 Spacer, Bearing
36 402393 Pulley, Friction
37 132010 Nut, Lock 5/16-18
41 12000012 Ring, Retaining
43 402878 Spring, Return
44 9465M Pin, Roll

28
REPAIR PARTS SNOW THROWER - MODEL 961980020 (96198002000)
CHASSIS / ENGINE / PULLEYS
6
19 17
10 21
22
23
2
3
4
642
8
9
12
13
15
27
26
25
24
18
7
20
14
5
40
46
44
49
50
51
52
35
34
33
38
37
39
43
11
32
32
36
36
44
45
41
30
29
31
31
11
11
1
5
5
5
16
56
47
53
10
21
28
57
6
58

29
REPAIR PARTS SNOW THROWER - MODEL 961980020 (96198002000)
CHASSIS / ENGINE / PULLEYS
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
1 414557 Spring, Traction Idler
2 180522 Pulley, Idler (2-1/4)
3 - - - Engine, Tecumseh, Model Number
OH318SA (For engine service and
replacement parts, call Tecumseh Prod-
ucts at 1-800-558-5402)
4 74780520 Screw, Hex Head 5/16-18 x 1-1/4
5 150078 Screw
6 59289 Washer, Flat
7 166785 Nut, Jam, Lock 5/16-18
8 175330 Pin, Idler Pivot
9 416954 V-Belt, Traction Drive
10 10040500 Washer, Lock 5/16
11 17490508 Screw, Hex Washer Head
5/16-18 x 1/2
12 410420 Impeller Arm Assembly
13 85179 Retainer, Hairpin
14 178828 Spring, Brake
15 408007 V-Belt, Impeller Drive
16 150406 Screw, Hex Head 3/8-16 x 1-1/4
17 187786 Arm, Idler
18 74780524 Screw, Hex Head 5/16-18 x 1-1/2
19 175331 Bushing, Idler Pivot
20 180523 Pulley, Idler (2-3/4)
21 74610516 Screw, Hex Head 5/16-24 x 1
22 409475 Spacer, Engine Pulley
23 180478 Pulley, Engine, Traction Drive
24 179157 Pulley, Engine, Impeller Drive
25 400026 Washer, Flat 3/8
26 850263 Washer, Lock 3/8
KEY PART
NO. NO. DESCRIPTION
27 851084 Screw, Hex Head 3/8-24 x 1-3/8
28 155452 Guide, Belt
29 192213 Belt Cover Assembly
(Includes Toolbox Cover)
30 178830 Cover, Toolbox
31 17490408 Screw, Hex Head 1/4-20 x 1/2
32 402881 Bolt, Shoulder 5/16-18
33 403096X004 Bellcrank Shifter
34 198580 Clevis Pin
35 405485 Arm, Auger Control
36 191730 Locknut, Hex
37 402856X004 Plate, Clutch
38 187101 Link, Speed Control
39 416717X004 Bracket, Clutch
40 413429X479 Bracket, Traction
41 700279 Hairpin, Cotter 3/32 x 1/2
42 73930500 Locknut, Hex
43 403097X004 Plate, Shifter
44 17000616 Screw, Hex Head
45 175324X479 Pivot Bracket, Impeller Idler Arm
46 410877 Pan, Frame Bottom
47 184471 Screw
49 409346X428 Frame Assembly
50 402685X428 Plate, Frame End
51 406109 Shaft, Auger Control
52 57079 Washer, Hardened
53 35062 Key, Safety
56 417014X428 Plate, Engine
57 11050500 Washer, Lock, External Tooth
58 198563 Power Cord

30
REPAIR PARTS SNOW THROWER - MODEL 961980020 (96198002000)
WHEELS / DECALS
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31
KEY PART
NO. NO. DESCRIPTION
1 192092X421 Wheel Assembly, 16", Power Steering, LH
2 155443 Pin, Klik 1/4
3 405161 Cover, Power Steering
4 184471 Screw, Hex Head #10-24 x 1/2
7 17060410 Capscrew, Hex Head, Flanged 3/8-16 x 1
8 410294 Bracket, Steering Cable, RH
9 410293 Bracket, Steering Cable, LH
10 17600406 Screw, Hex Head 1/4-20 x 3/8
11 17490508 Screw, Hex Head 5/16-18 x 1/2
12 405077 Link, Steering Lever
13 193506X479 Yoke, Steering
14 182015 Pin, Steering Lever
15 194944X008 Bellcrank
16 194939X008 Bracket, LH Steering
17 194943X008 Bracket, RH Steering
18 181847 Pin, Steering Bellcrank
19 85179 Retainer, Hairpin
20 179148X479 Bracket, Steering
21 192126 Driver, Wheel
22 182466 Ring, Wire Retainer
23 187622 Lobe, Wheel
24 194941 Slide, Clutch
25 179139 Spring, Clutch Slide
26 194940 Lobe, Axle
27 189282 Key, Square 1/4 x .875
28 174697 Washer, Thrust (1")
29 179830 Bearing, Axle
30 193885 Spring, Return, Steering Latch
31 192093X421 Wheel Assembly, 16", Power Steering, RH
32 700279 Clip, Retainer
33 12000045 Ring, Retaining
34 146315 Screw, Hex Head, Tapping 5/16-18 x 5/8
KEY PART
NO. NO. DESCRIPTION
1 181037 Decal, Danger
2 199315 Decal, Poulan, HP / CM
3 181035 Decal, Danger, Deflector
4 181042 Decal, Danger
5 199316 Decal, Poulan
6 181033 Decal, Instruction
9 415475 Decal, Speed Control
10 183730 Decal, Remote Deflector Control
11 415399 Decal, LH Trigger
12 415398 Decal, RH Trigger
- - 415308 Owner’s Manual, English
- - 415309 Owner’s Manual, French
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
REPAIR PARTS SNOW THROWER - MODEL 961980020 (96198002000)
WHEELS / DECALS

LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects
in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer pur-
chaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part
which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations
and exclusions.
1. This warranty does not apply to the engine or components parts thereof. Please refer to the applicable manu-
facturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the
purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by
the purchaser unless such return is requested by the manufacturer.
3. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
4. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained
in accordance with the instructions furnished. This Warranty does not apply to any product which has been sub-
jected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the
product.
5. Exclusions: Excluded from this Warranty are belts, shear pins, normal wear, normal adjustments, standard hard-
ware and normal maintenance.
6. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
giving the complete mfg. ID#, serial number and date of purchase of your product and the name and address of the
authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED
WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WAR-
RANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied
Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific
legal rights, and you may have other rights which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
In Canada contact:
Poulan, Customer Service Department
5855 Terry Fox Way
Mississauga, Ontario
L5V 3E4
Poulan
Customer Service Department
1030 Stevens Creek Road
Augusta, GA 30907 USA