Power Fist 9081555 User manual

V1.0 9081555
Please read and understand all instructions before use. Retain this manual for
future reference.

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SPECIFICATIONS
Press Capacity 40,000 lb
Press Type Hydraulic
Ram Travel 6 in.
Working Range 4-1/2 to 39 in.
Bed Width 20-7/8 in.
Overall Height 68-1/2 in.
Material Steel Construction
INTRODUCTION
The workshop press is designed for light industrial use or for home use.
Perform straightening, stamping and bending with this powerful hydraulic
press. Features an H-frame design that makes it perfect for removing or
installing bearings, bushings, gears, ball joints, pulleys, universal joints and
more.
SAFETY
WARNING! Read and understand all instructions before using this tool.
The operator must follow basic precautions to reduce the risk of
personal injury and/or damage to the equipment.
HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual. A
notice is an alert that there is a possibility of property damage, injury or death
if certain instructions are not followed.
DANGER! This notice indicates an immediate and specic hazard that will result in severe
personal injury or death if the proper precautions are not taken.
WARNING! This notice indicates a specic hazard or unsafe practice that could result in a
serious injury if the proper precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that may result in minor
or moderate injury if proper practices are not taken.
NOTICE! This notice indicates that a specic hazard or unsafe practice will result in
equipment or property damage, but not personal injury.
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WORK AREA
1. Operate in a safe work environment. Keep your work area clean, well-lit
and free of distractions. Place lights so you are not working in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away from
the work area.
3. Store unused tools properly in a dry, safe and secure location to prevent
rust, damage or misuse.
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by the
Canadian Standards Association (CSA) or American National Standards
Institute (ANSI).
PERSONAL PROTECTIVE EQUIPMENT
1. Always wear impact safety goggles that provide front and side protection
for the eyes. Eye protection equipment should comply with CSA Z94.3-07
or ANSI Z87.1 standards based on the type of work performed.
2. Wear the appropriate type of full-face shield in addition to safety googles,
as the work can create chips, abrasive or particulate matter.
3. Wear protective clothing and gloves designed for the work environment,
materials and tools.
4. Wear steel toe footwear or steel toe caps to prevent a foot injury from
falling objects.
PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid
personal injury or damage to tool.
1. Do not operate any tool when tired or under the inuence of drugs,
alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the
moving parts of a tool. Keep long hair covered or bound.
SPECIFIC SAFETY
WARNING! DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to the tool safety rules. If you use
this tool unsafely or incorrectly, you can suer serious personal injury.
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1. Use the correct tool for the job. This tool was designed for a specic
function. Do not modify or alter this tool or use it for an unintended
purpose.
2. The maximum load is 10 tons. Do not exceed this rated capacity. Never
apply excessive force to a workpiece and always use the pressure gauge
to accurately determine the applied load.
3. Inspect the press before each use. Do not use if any component is bent,
broken, cracked, leaking or showing other damage. Do not use the press
after a shock load until a qualied technician has examined the press.
4. Check to ensure that all bolts and nuts are tight.
5. Only use this shop press on a surface that is stable, level and not slippery.
The surface must be capable of sustaining the weight of the shop press
and the load.
6. Ensure that the workpiece is center-loaded and secure. An unbalanced
load may slip o the heel blocks or bed frame.
7. Keep hands and feet away from the bed frame area at all times.
8. Do not use the shop press to compress a spring or any other item that
could disengage and cause a potential hazard. Never stand directly in
front of a loaded press and never leave a loaded press unattended.
9. Do not allow an untrained person to operate the press.
10. Do not use brake uid or other improper uid in place of hydraulic oil.
Avoid mixing dierent types of oil when adding hydraulic oil. Only good
quality hydraulic jack oil can be used.
11. Do not expose the press to rain, snow or inclement weather.
12. Bolt the press to the oor if it is to be used on bulky or unstable items.
POWER TOOL PRECAUTIONS
1. Do not use any power tool with a malfunctioning power switch or control.
A power tool that fails to respond to the controls is dangerous and can
cause an injury. A qualied technician must repair and verify the power
tool is operating correctly, before it can be used.
2. Shut the power o and disconnect the press from the power supply (if
possible) before making any adjustments, changing accessories, cleaning,
servicing or when storing. Such preventive safety measures reduce the
risk of starting the tool accidentally.
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3. Check if the press's moving parts are misaligned or binding before each
use. Correct the issue before using the press to avoid an injury or damage
to the tool.
HYDRAULIC PRECAUTIONS
DANGER! Seek immediate medical attention if hydraulic uid under
pressure penetrates your skin. See Injection Injury precautions for
instructions before using a pressurized hydraulic system.
1. Do not touch or handle, hydraulic hoses or components while under
pressure. Hydraulic uid escaping under pressure has sucient force to
penetrate your clothing and skin. A pinpoint hole may inject hydraulic
uid into your body. Seek immediate medical attention if this occurs (see
Injection Injury).
2. Never exceed the hydraulic system’s load capacity (see Specications).
3. Do not adjust the hydraulic system’s relief setting. The settings are preset
by the factory.
4. Hydraulic oil under pressure is hot and can cause a burn injury if touched,
sprayed or spilled. Allow the hydraulic system to cool before conducting
maintenance.
5. Hydraulic components require regular inspection. Release all pressure
from the system before you inspect it. Replace damaged hydraulic parts
with identical manufacturer's components.
6. Do not attempt makeshift repairs to a hydraulic system. Such repairs can
fail suddenly and create a hazardous condition.
7. A damaged or disconnected hydraulic hose under pressure may whip
around and inict personal injury or damage the work area. Secure the
hose to a xed or permanent structure with clamps or cable ties.
8. Hydraulic uid has a combustible ash point of 200°F (93°F). Do not
expose the uid to an ignition source.
9. Change your clothing immediately if sprayed with hydraulic uid. Store
clothing or rags contaminated with hydraulic uid in an approved metal
safety can with a spring-closing lid and venting designed to contain a re.
10. Only use hydraulic uid in the pump. Do not substitute or mix brake uid,
or any other uid, with the hydraulic uid. This can result in a pump
failure and injure the user or bystander. It may also damage the pump.
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INJECTION INJURY
DANGER! Seek immediate, professional medical treatment if uid
penetrates your skin. It may feel like a pricking or sting. Do not wait
for the appearance of symptoms. A toxic reaction can occur from the
exposure. Delay in treatment can lead to amputation or death.
Inform the medical sta that you have a uid penetration injury as soon as you
arrive at the medical facility. The severity of the symptoms will depend on the
type of uid injected. Bring the Safety Data Sheet for the uid with you to the
medical facility if possible.
INJECTION PRECAUTIONS
Fluid can penetrate the skin at 100 PSI pressure. Fluid escaping under pressure
from the tool has sucient force to penetrate your clothing and skin. Follow
the precautions below to avoid an injection injury.
1. Always check for leaks wearing a face shield, safety goggles, rubberized
gloves and protective clothes.
2. Release all pressure from the system before you inspect it.
3. Do not use your hands to detect a leak. Use a large piece of wood,
cardboard or paper and watch for discolouration.
4. Replace damaged parts with identical manufacturer's components to
ensure it is rated to handle the pressure.
UNPACKING
WARNING! Do not operate the tool if any part is missing. Replace
the missing part before operating. Failure to do so could result in a
malfunction and personal injury.
Remove the parts and accessories from the packaging and inspect for damage.
ASSEMBLY & INSTALLATION
Consult the parts list as necessary during assembly.
1. Lay the left post (#6) down on a at surface.
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2. Position the lower crossbeam (#18) so the bolt holes align with the lower
bolt holes at the bottom of the left post. Insert a bolt (#11) through each
bolt hole from the inside. Do not secure yet.
3. Position one base (#14) over the protruding bolts. Secure each bolt with a
washer, lock washer and nut until hand-tight.
4. Secure a strut (#12) to each end of a base with an M10x30 bolt, M10
washer, M10 lock washer and M10 nut until hand-tight.
5. Secure the free end of each strut to the second set of bolt holes from the
bottom with an M10x30 bolt, M10 washer, M10 lock washer and M10 nut.
6. Tighten all nuts in steps 3 to 5 with a wrench.
7. Repeat steps 1 to 5 with the right post. Do not connect the rear support
strut to the right post. This will be done later.
8. Slide the upper crossbeam (#1) onto the posts and align the bolt holes.
Insert M16x40 bolts from the outside through all eight bolt holes. Secure
each bolt with an M16 washer, M16 lock washer and M16 nut.
9. Raise the shop press frame upright.
10. Thread the pressure gauge (#38) into the pressure gauge connection nut
at the top of the ram.
11. Thread the upper round nut (#37) onto the ram until it reaches the
top threads.
12. Slide the ram through the opening in the under plate until the upper round
nut is sitting on top of the plate. Position so the pressure gauge is facing
the front.
13. Thread the lower round nut (#39) onto the ram from beneath and tighten
to secure the ram to the under plate.
14. Center the ram assembly in relation to the frame. Tighten the nuts
securing the upper crossbeams to the posts with a wrench to hold the
ram in place during operation.
15. Push each bed frame pin (#9) through the matching set of holes on the
left and right side of the frame. The bed frame will rest on these, so
ensure they are level with each other. Secure the pins with the included
clips (#10).
16. Position the bed frame so the beams are outside of the leg assemblies.
Lower until the bed frame is resting on the pins.
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17. Secure the pump (#32) with M10x15 bolts (#41) and washers (#15). The
bolts are inserted through the right post and into screw holes in the
pump’s mounting frame.
18. Connect the hydraulic hose (#35) tting to the connection nut on the
cylinder
19. Align the remaining support strut with the bolt hole in the right post.
Insert the M10x60 bolt (#19) through the inside of the right post and strut.
20. Insert the following onto the M10x60 bolt in this order: an M10 washer
(#15), M10 lock washer (#16), M10 nut (#17), long bushing (#25), foot pedal
bolt hole (not the slot), short bushing (#24), M10 washer (#15) and M10
lock nut (#23). Do not overtighten. The foot pedal must move freely.
21. Insert the connector plate (#26) into the handle receiver bracket (#30).
Slide an M8x30 bolt (#20) through the bracket and connector plate. Secure
with an M8 washer (#21) and M8 lock nut (#42).
22. Insert the connector plate's (#26) other end between the foot pedal (#22)
struts. Insert an M10x30 bolt through the foot pedal's slots and the
connector plate. Secure with an M10 washer and an M10 lock nut. You
may need to adjust the foot pedal connection for the most ecient pedal
stroke.
23. Insert the handle (#27) into the handle socket when using it instead of the
foot pump.
24. Check all bolts and nuts and tighten if necessary.
OPERATIONS
BEFORE FIRST USE
Before the rst use, check for proper hydraulic oil level in the system. Then
thoroughly test the hydraulic ram for proper operation prior to its actual use.
1. Purge air from the hydraulic system. See Bleeding the Hydraulic System in
the Maintenance section.
2. Test the shop press without a workpiece to ensure all parts work
smoothly. Test again with a load. Gradually increase pressure and watch
that the workload does not shift and there is no distortion or deection
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of the ram, leakage from the pump assembly or shifting of the frame.
A qualied technician should examine and repair any problems with the
pump itself.
OPERATING THE PRESS
IMPORTANT! Ensure that you read, understand and apply the safety
instructions and warnings before use.
1. Lift or lower the bed frame (#8) until it is in position. Insert a bed frame
pin (#9) into the left and right posts beneath the bed frame. Lower the bed
frame so it rests on the bed frame pins.
2. Place the heel blocks (#7) on the bed frame, then insert a workpiece on
the heel blocks.
3. Close the release valve on the pump by turning it clockwise.
4. Pump the handle (#27) or pedal (#22) until the ram nears the workpiece.
5. Align the workpiece and ram to ensure center-loading.
6. Pump the handle or pedal to apply load onto the workpiece.
7. Do not exceed the maximum piston stroke. If you see a red line on the
piston, retract the ram and adjust the bed to bring the workpiece closer to
the ram.
8. When the work is done, stop pumping the handle or pedal. Slowly
and carefully remove load from workpiece by turning the release valve
counterclockwise in small increments.
9. Once the ram has fully retracted, remove the workpiece from the bed
frame.
CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is ecient, easier to
control and will have fewer problems.
2. Inspect the tool components periodically. Repair or replace damaged or
worn components. Only use identical replacement parts when servicing.
3. Only use accessories intended for use with this tool. Follow instructions
for changing accessories.
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4. Keep the tool handles or gripping surfaces clean and dry.
5. Maintain the tool’s labels and name plates. These carry important
information. If unreadable or missing, contact Princess Auto Ltd. for
replacements.
WARNING! Only qualied service personnel should repair the tool. An
improperly repaired tool may present a hazard to the user and/or others.
HYDRAULIC RAM MAINTENANCE
Monthly maintenance is recommended for the hydraulic ram. Any restrictions
due to dirt, rust, etc. can cause the either slow movement or extremely rapid
jerks, damaging the internal components. The following steps are designed to
keep the pump maintained and operational.
1. Lubricate the cylinder and the pumping mechanism with light oil.
2. Visually inspect for cracked welds, bent, loose, missing parts or hydraulic
oil leaks.
3. Inspect the hydraulic ram immediately if it was subjected to an abnormal
load or shock load.
4. Remove any hydraulic jack pump from service that is damaged, worn
down or operates abnormally, until repaired by an authorized service
technician.
5. Check and maintain the ram oil level.
6. Always store the hydraulic ram in the fully retracted position. This will
help protect critical areas from corrosion.
7. Do not use brake or transmission uids or regular motor oil as they can
damage the seals. Always purchase and use products labeled Hydraulic
Oil.
REPLACE THE HYDRAULIC OIL
Replace the hydraulic oil annually.
The oil can be removed by using a uid extractor tool or detaching the
hydraulic pump from the press and manually emptying it.
FLUID EXTRACTOR TOOL
1. Retract the ram and remove the oil ller plug.
2. Follow the instructions for your uid extractor tool to remove the old
hydraulic oil.
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3. Follow the instructions for Rell the Hydraulic Pump.
MANUAL OIL REPLACEMENT
1. Relieve pressure from the system by loosening the oil ller plug.
2. Remove the pump from the press.
3. Remove the oil ll plug.
4. Lay the pump on its side and drain the oil into a suitable container.
Dispose of used hydraulic oil in accordance with local by-laws.
5. Stand the pump on its base and wipe o any excess oil.
6. Reinstall the hydraulic pump onto the press.
7. Follow the instructions for Rell the Hydraulic Pump.
REFILL THE HYDRAULIC JACK PUMP
The pump may become less ecient when the hydraulic oil level is too low or
contaminated by metal particulate through normal wear-and-tear.
1. Retract the ram and remove the oil ller plug.
2. Check and maintain the ram oil level.
• Check the oil level with the oil dip stick. Use a long plastic cable tie
as a substitute if the unit does not have a dipstick.
3. Fill the cylinder with a high quality hydraulic jack oil, up to the oil plug
opening.
a. Place a funnel into the oil ll neck. The funnel opening should be
wide enough to prevent the oil from collecting in the funnel’s cone.
b. Pour oil into the funnel. Allow the oil to settle for one minute and
recheck the level. Repeat until the desired level is reached.
4. Follow the steps in Bleeding the Hydraulic System.
5. Insert the oil ller plug and hand tighten.
6. Wipe up any spilled oil. Dispose of oil soaked rags in a proper hazardous
waste container.
BLEEDING THE HYDRAULIC SYSTEM
Bleed excess air from the hydraulic system as follows:
1. Open the release valve by turning it counterclockwise.
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2. Remove the oil ller screw and ll the hydraulic jack pump with hydraulic
uid.
3. Wait 5 minutes for trapped air to rise to the surface.
4. Pump the handle for several strokes to eliminate any air in the system.
5. Check the oil ller hole and if necessary, top o with more hydraulic oil.
6. Restore the oil ller screw. Close the release valve by turning clockwise.
7. Test the ram several times for proper operation before putting it into use.
Do not use the ram if it still does not appear to be working properly. Have
a qualied service technician service or repair the hydraulic system.
STORAGE
When not in use, store the press in a dry location with ram and piston fully
retracted.
LUBRICATION
Inspect and lubricate the tool when required. Only use light oil to lubricate the
tool. Other lubricants may not be suitable and could damage the tool or cause a
malfunction during use.
Clean and lubricate all moving parts.
DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws for
electronic devices, batteries, oil or other toxic liquids.
DO NOT pollute the environment by allowing uncontrolled discharge of
waste oil.
HYDRAULIC FLUID DISPOSAL
Do not drain hydraulic oil into the sewer system or dispose in an uncontrolled
location. Hydraulic uid may take more than a year to breakdown in the
environment and the ingredients may still be toxic. Contact your local
municipality for proper disposal instructions or locations.
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STORAGE
When not in use, store the press in a dry location with ram and piston fully
retracted.
TROUBLESHOOTING
Visit a Princess Auto Ltd. location for a solution if the tool does not function
properly or parts are missing. If unable to do so, have a qualied technician
service the tool.
Problem(s) Possible Cause(s) Suggested Solution(s)
No oil ow. 1. Cylinder doesn’t move.
2. Air lock in the lines.
3. No pressure reading
on gauge.
1. Check oil level. Fill as required.
2. Loosen tting to bleed line.
3. Check pressure gauge. Replace if defective.
a. Check control valve. Clean, repair or
replace as required.
b. Check cylinder seals. Oil bypassing in
cylinder. Replace seals.
Oil on Press. 1. Oil leaking from
cylinder.
2. Oil leaking from loose
tting or line.
1. Replace seals as required.
2. Tighten or add sealant as required.
a. Defective tting. Replace.
Cylinder ram
doesn’t
move.
1. Hydraulic problems.
2. Press overloaded.
3. Ram jammed.
4. Ram binding.
5. Press eciency drops.
1. Check hydraulic system. Check workpiece.
2. Exceeded capacity of Press. Use a
larger press.
3. Check cylinder. Remove defective part and
repair.
4. Cylinder ram is bent. Replace ram and
seals. Use more care when applying loads.
5. Purge air from hydraulic system as
described in Bleeding the Hydraulic
System.
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PARTS BREAKDOWN
PARTS LIST
# DESCRIPTION QTY
1 Upper crossbeam 1
2 Bolt M16x40 8
# DESCRIPTION QTY
3 Washer Ø16 8
4 Lock Washer Ø16 8
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# DESCRIPTION QTY
5 M16 Hex Nut 8
6 Post, left 1
7 Heel block 2
8 Bed frame 1
9 Bed frame pin 2
10 Clip 2
11 Bolt M10x35 4
12 Support strut 4
13 Bolt M10x30 9
14 Base 2
15 Washer Ø10 18
16 Lock Washer Ø10 12
17 M10 Nut 12
18 Lower Cross Beam 1
19 Bolt M10x60 1
20 Bolt M8x30 1
21 Lock washer Ø8 1
22 Foot pedal 1
23 M10 Lock nut 2
# DESCRIPTION QTY
24 Short bushing 1
25 Long bushing 1
26 Connector plate 1
27 Handle 1
28 Eyelet bolt 1
29 Nut M8 1
30 Handle Receiver 1
31 Release Valve 1
32 Hydraulic Pump 1
33 Spring 1
34 Oil ller screw 1
35 Hose 1
36 Cylinder ram 1
37 Upper round nut 1
38 Pressure gauge 1
39 Lower round nut 1
40 Post, right 1
41 Bolt M10x15 4
42 M8 Lock nut 1
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V1,0 9081555
Vous devez lire et comprendre toutes les instructions avant d'utiliser l'appareil.
Conservez ce manuel afin de pouvoir le consulter plus tard.

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SPÉCIFICATIONS
Capacité de presse 40 000 lb
Type de presse Hydraulique
Course du vérin 6 pouces
Plage de travail 4 1/2 à 39 po
Larg. de plate-forme 20 7/8 po
Hauteur hors tout 68 1/2 po
Matériau Construction en acier
INTRODUCTION
La presse d'atelier est conçue pour une utilisation industrielle peu intensive
ou pour l'utilisation à la maison. Exécutez de redressage, d’estampage et de
cintrage à l’aide de cette presse hydraulique puissante. Se caractérise par une
conception de cadre en H et ce qui la rend parfaite pour retirer ou installer des
roulements, des bagues, des engrenages, des joints à rotule, des poulies, des
joints universels et bien d’autres.
SÉCURITÉ
AVERTISSEMENT! Veuillez lire et comprendre toutes les instructions
avant d’utiliser cet outil. L’opérateur doit respecter les précautions
élémentaires pour réduire le risque de blessure corporelle ou de
dommage à l’équipement.
DÉFINITIONS DE DANGER
Veuillez vous familiariser avec les avis de danger qui sont présentés dans ce
manuel. Un avis est une alerte indiquant qu’il existe un risque de dommage
matériel, de blessure ou de mort si on ne respecte pas certaines instructions.
DANGER! Cet avis indique un risque immédiat et particulier qui entraînera des
blessures corporelles graves ou même la mort si on omet de prendre les
précautions nécessaires.
AVERTISSEMENT! Cet avis indique un risque particulier ou une pratique non sécuritaire
qui pourrait entraîner des blessures graves si on omet de prendre les
précautions nécessaires.
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ATTENTION! Cet avis indique une situation possiblement dangereuse qui peut
entraîner des blessures mineures ou modérées si on ne procède pas
de la façon recommandée.
AVIS! Cet avis indique un risque particulier ou une pratique non sécuritaire qui
entraînera des dommages au niveau de l’équipement ou des biens, mais
non des blessures corporelles.
AIRE DE TRAVAIL
1. Travaillez dans un environnement de travail sécuritaire. Gardez votre aire
de travail propre, bien éclairée et exempte de toute distraction. Placez les
lampes de façon à ne pas travailler dans l’ombre.
2. Assurez-vous que les personnes qui ne portent pas l’équipement de
sécurité approprié ne se trouvent pas à proximité de l’aire de travail.
3. Rangez les outils inutilisés correctement dans un lieu sécurisé et sec pour
empêcher la rouille, les dommages ou un mauvais usage.
SÉCURITÉ PERSONNELLE
AVERTISSEMENT! Portez de l’équipement de protection individuelle
homologué par l’Association canadienne de normalisation (CSA) ou
l’American National Standards Institute (ANSI).
ÉQUIPEMENT DE PROTECTION INDIVIDUELLE
1. Portez toujours des lunettes antiprojections qui orent une protection
frontale et latérale pour les yeux. L’équipement de protection des yeux
devrait être conforme à la norme CSA Z94.3-07 ou ANSI Z87.1 en fonction
du type de travail eectué.
2. Portez un écran facial panoramique de type approprié avec les lunettes
de sécurité puisque cette tâche peut créer des copeaux, des matières
abrasives ou des particules.
3. Portez des vêtements et des gants de protection conçus pour
l’environnement de travail, les matériaux et les outils.
4. Portez des chaussures à embout d’acier ou à coquilles d’acier pour
prévenir les blessures aux pieds dues à la chute d’objets.
PRÉCAUTIONS PERSONNELLES
Gardez le contrôle de l’outil, de vos mouvements et de l’environnement de
travail pour éviter les blessures corporelles ou le bris de l’outil.
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