Atlas Copco RTP2600-HR25 Instruction sheet

RTP2600-HR25
Printed Matter No. 9839 0289 01 Nutrunner
Publication Date 2021-06-09
Valid from Serial No. A7670001 Product Instructions
RTP2600-HR25
(700-2600 Nm)
8431102600
WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference

2© Atlas Copco Industrial Technique AB - 9839 0289 01
Table of Contents
Product Information................................................................................................4
General Information ..........................................................................................4
Safety signal words ...............................................................................4
Warranty ................................................................................................4
Website..................................................................................................4
ServAid ..................................................................................................5
Safety Data Sheets MSDS/SDS............................................................5
Product safety video for nutrunners.......................................................5
Country of Origin ...................................................................................5
Dimensional Drawings...........................................................................5
Overview...........................................................................................................5
Applications ...........................................................................................5
Main components and functions............................................................6
Technical Product Data .........................................................................6
Service Overview..............................................................................................7
Service recommendations .....................................................................7
Preventive maintenance ........................................................................7
Environmental circumstances................................................................7
Installation ...............................................................................................................8
Installation Requirements .................................................................................8
Air Quality ..............................................................................................8
Air lubrication guide ...............................................................................8
Compressed Air Connection..................................................................8
Installation Instructions .....................................................................................8
General..................................................................................................8
Connecting the tool and the FRL stand .................................................9
Installing the trigger guard ...................................................................11
Operation ...............................................................................................................12
Ergonomic guidelines .....................................................................................12
Operating Instructions.....................................................................................13
Using the reaction bar .........................................................................13
Operating the tool with reaction bar.....................................................13
Service ...................................................................................................................16
Inspection of motor parts ................................................................................16
Maintenance Instructions................................................................................16
Service recommendations ...................................................................16
Preventive Maintenance ......................................................................16
Service instructions .............................................................................16
Inspection of silencer...........................................................................16
Tightening of threaded connections ....................................................17
Lubrication Instructions...................................................................................17
Rust Protection and Cleaning..............................................................17
For maximum performance .................................................................17

3
© Atlas Copco Industrial Technique AB - 9839 0289 01
Lubrication guide .................................................................................17
Lubrication guide .................................................................................17
For maximum performance .................................................................19
Dismantling/Assembling Instructions ..............................................................19
Symbols...............................................................................................19
Dismantling the motor..........................................................................20
Assembling the motor..........................................................................21
Troubleshooting....................................................................................................23
Troubleshooting ..............................................................................................23
Recycling ...............................................................................................................24
Environmental Regulations.............................................................................24
Recycling information .....................................................................................24

Product Information EN RTP2600-HR25
4© Atlas Copco Industrial Technique AB - 9839 0289 01
Product Information
General Information
WARNING Risk of Property Damage or Severe Injury
Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow
all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.
►Read all Safety Information delivered together with the different parts of the system.
►Read all Product Instructions for installation, operation and maintenance of the different parts of
the system.
►Read all locally legislated safety regulations regarding the system and parts thereof.
►Save all Safety Information and instructions for future reference.
Safety signal words
The safety signal words Danger, Warning, Caution, and Notice have the following meanings:
DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or se-
rious injury.
WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if
not avoided, could result in minor or moderate injury.
NOTICE NOTICE is used to address practices not related to personal injury.
Warranty
■Product warranty will expire 12 months after the product is first taken into use, but will in any case ex-
pire at the latest 13 months after delivery.
■Normal wear and tear on parts is not included within the warranty.
■Normal wear and tear is that which requires a part change or other adjustment/overhaul during
standard tools maintenance typical for that period (expressed in time, operation hours or other-
wise).
■The product warranty relies on the correct use, maintenance, and repair of the tool and its component
parts.
■Damage to parts that occurs as a result of inadequate maintenance or performed by parties other
than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the
warranty.
■To avoid damage or destruction of tool parts, service the tool according to the recommended mainte-
nance schedules and follow the correct instructions.
■Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.
Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover
contracts. For further information contact your local Service representative.
For electrical motors:
■Warranty will only apply when the electric motor has not been opened.
Website
Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on
the Atlas Copco website.
Please visit: www.atlascopco.com.

RTP2600-HR25 EN Product Information
© Atlas Copco Industrial Technique AB - 9839 0289 01 5
ServAid
ServAid is a portal that is continuously updated and contains Technical Information, such as:
■Regulatory and Safety Information
■Technical Data
■Installation, Operation and Service Instructions
■Spare Parts Lists
■Accessories
■Dimensional Drawings
Please visit: https://servaid.atlascopco.com.
For further Technical Information, please contact your local Atlas Copco representative.
Safety Data Sheets MSDS/SDS
The Safety Data Sheets describe the chemical products sold by Atlas Copco.
Please consult the Atlas Copco website for more information www.atlascopco.com/sds.
Product safety video for nutrunners
Learn more about safety features on Atlas Copco nutrunners and what measures the operator has to take
for a safe operation. Click the link or scan the QR code below to view the video:
https://www.youtube.com/watch?v=FAh6yttvUpw
Country of Origin
For the Country of Origin, please refer to the information on the product label.
Dimensional Drawings
Dimensions Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.
Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.
Overview
Applications
This easy-to-handle Rapid Torque Pneumatic (RTP) nutrunner, together with an FRL unit and reaction
bar, is used for tightening and loosening bolts.

Product Information EN RTP2600-HR25
6© Atlas Copco Industrial Technique AB - 9839 0289 01
Main components and functions
Pos Component Function
1 Circlip Holds the reaction bar in place.
2 Reaction bar Enables the tool to withstand the
reaction force.
3 Square drive Locks the socket to the tool and
transfers torque.
4 Reaction bar spline Transfers the reaction force from
the gears into the reaction bar.
5 Gear unit Gears up the torque from the air
motor, transfers torque into the
square drive and reaction force into
the reaction bar spline.
6 Swivel unit Enables the gear unit and reaction
bar to rotate freely from the motor
housing unit.
7 Motor housing unit Holds the air motor, swivel adapter
and handle.
8 Push button Starts the tool in the direction de-
fined by the reversing lever.
9 Reversing lever Defines the rotation direction, CW,
CCW.
10 Silencer Lowers the output sound pressure
and guide the air away from the op-
erator.
11 Inlet adapter Connects the tool into the air
preparation unit - pressurized air.
Technical Product Data
Technical Product Data can be found on either ServAid, or the Atlas Copco website.
Please visit: https://servaid.atlascopco.com or www.atlascopco.com.

RTP2600-HR25 EN Product Information
© Atlas Copco Industrial Technique AB - 9839 0289 01 7
Service Overview
Service recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
■Clean appropriate parts accurately
■Replace any defective or worn parts
Preventive maintenance
Daily maintenance: Visual inspection of all visible parts on the tool, including the reaction bar. Worn parts
should be inspected thoroughly. If defects are found, the tool has to be repaired by qualified personel.
On a regular basis and when needed: make sure that the filter in the FRL unit is clean, the oil level is
above minimum and no water is in the compressed air.
Environmental circumstances
Daily maintenance if needed.
All environments are different; take the time to learn what your environment is like, and build your mainte-
nance on this knowledge.
When the tool is used in an environment with a large amount of water in the surroundings, special care
has to be taken to keep the internal and external parts free from water during storage. If the tool is stored
for a long time, it is recommended that the tool is disassembled and that internal/external parts are free
from water. All parts should be re-greased and re-oiled, according to the instructions before storage.
When the tool is used in an environment with a lot of particles in the pressurized air system, make sure
that the filter in the FRL unit is clean, as well as the filter in the silencer of the tool. Too many particles will
change the performance of the tool.
The tool is intended for lubricated air, supplied by the FRL unit. Make sure that the oil level is above mini-
mum levels on a regular basis.

Installation EN RTP2600-HR25
8© Atlas Copco Industrial Technique AB - 9839 0289 01
Installation
Installation Requirements
Air Quality
■For optimum performance and maximum product life we recommend the use of compressed air with
a maximum dew point of +10°C (50°F). We also recommend to install an Atlas Copco refrigeration
type air dryer.
■Use a separate air filter which removes solid particles larger than 30 microns and more than 90% of
liquid water. Install the filter as close as possible to the product and prior to any other air preparation
units to avoid pressure drop.
For impulse/impact tools make sure to use lubricators adjusted for these tools. Regular lubricators will
add too much oil and therefore decrease the tool performance due to too much oil in the motor.
Make sure that the hose and couplings are clean and free from dust before connecting to the tool.
Both lubricated and lubrication free products will benefit from a small quantity of oil supplied from a lu-
bricator.
Air lubrication guide
Brand Air lubrication
Atlas Copco Optimizer (1 liter) 9090 0000 04
Q8 Chopin 46
Shell Shell Air Tool Oil S2 A 320
Compressed Air Connection
WARNING Risk of severe injury
Air under pressure can cause injury.
►Always shut off the air supply when not in use or before any adjustments.
►Drain the hose of air pressure and disconnect the tool from air supply when not in use or before
any adjustments.
►Always use the correct hose size and air pressure for the tool.
WARNING Compressed Air
High air pressure can cause severe damage and bodily injury.
►Do not exceed maximum air pressure.
►Make sure that there are no damaged or loose hoses or fittings.
For correct air pressure and hose size, see section Technical data.
Make sure that the hose and couplings are clean and free from dust before connecting to the tool.
Installation Instructions
General
The tool is designed for the working pressure noted in the torque pressure chart.
This tool must be used together with the Atlas Copco FRL unit.

RTP2600-HR25 EN Installation
© Atlas Copco Industrial Technique AB - 9839 0289 01 9
To avoid pressure drops, use recommended hose size, length, and connection.
Connecting the tool and the FRL stand
1. Attach the reaction bar to the tool and insert the retaining ring into the groove to hold the reaction bar
in position.
2. Attach the socket to the square drive. Insert the locking pin through the socket and square drive ac-
cording to the illustration.
3. Attach the supplied Ergo nipple to the tool and tighten it to the correct torque.
4. Fill the optimizer with the provided oil up to the medium level. Refer to the optimizer instruction for
details.
5. Before connecting the FRL unit to the main air supply:
WARNING Make sure to close the air input and main shutoff valve of the FRL unit.
Connect the main air supply hose to the FRL unit and tighten it correctly.
6. Connect the air hose supplied with the FRL unit. Insert the Ergo nipple into the Ergo quick coupling
and turn it to a horizontal position according to illustration. Connect the other end of the hose to the
tool.
7. Open the air input and main shutoff valves of the FRL unit.
8. To adjust the air pressure on the FRL unit, unlock the control knob by pulling it up. Turn the control
knob to adjust the air pressure according to the torque pressure chart.
9. Push the trigger button on the tool to vent any existing air in the system.
10. Continue pushing the trigger button on the tool. Adjust the pressure at free speed using the control
knob, according to the torque pressure chart.
11. When you get the correct pressure, push down the control knob and release the trigger button.

Installation EN RTP2600-HR25
10 © Atlas Copco Industrial Technique AB - 9839 0289 01

RTP2600-HR25 EN Installation
© Atlas Copco Industrial Technique AB - 9839 0289 01 11
Installing the trigger guard
Required tools
■Allen key
1. Remove the plastic plugs on the swivel unit, closest to the push button.
2. Put the trigger guard in position over the push button. Tighten the trigger guard with screws.

Operation EN RTP2600-HR25
12 © Atlas Copco Industrial Technique AB - 9839 0289 01
Operation
Ergonomic guidelines
Consider your workstation as you read through this list of general ergonomic guidelines and see if you can
identify areas for improvement in posture, component placement, or work environment.
■Take frequent breaks and change work positions frequently.
■Adapt the workstation area to your needs and the work task.
■Adjust for convenient reach range by determining where parts or tools should be located to avoid
static load.
■Use workstation equipment such as tables and chairs appropriate for the work task.
■Avoid work positions above shoulder level or with static holding during assembly operations.
■When working above shoulder level, reduce the load on the static muscles by reducing the weight
of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce
the load on the static muscles by holding the tool close to the body.
■Make sure to take frequent breaks.
■Avoid extreme arm or wrist postures, particularly for operations requiring a degree of force.
■Adjust for convenient field of vision by minimizing movement of the eyes and head during the work
task.
■Use the appropriate lighting for the work task.
■Select the appropriate tool for the work task.
■Use ear protection equipment in noisy environments.
■Use high-quality inserted tools or consumables to minimize exposure to excessive levels of vibration.
■Minimize exposure to reaction forces.
■When cutting:
A cut-off wheel can get stuck if the wheel is either bent or if it is not guided properly. Make sure to
use the correct flanges for cut-off wheels and avoid bending the wheel during cut-off operation.
■When drilling:
The drill might stall when the drill bit breaks through. Makes sure you use support handles if the
stall torque is too high. The safety standard ISO11148 part 3 recommends using something to ab-
sorb the reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.
■When using direct-driven screw or nutrunners:
Reaction forces depend on tool setting and joint characteristics. The ability to bear reaction forces
depends on the operator’s strength and posture. Adapt the torque setting to the operator's strength
and posture and use a torque arm or reaction bar if the torque is too high.
■Use dust extraction system or mouth protection mask in dusty environments.

RTP2600-HR25 EN Operation
© Atlas Copco Industrial Technique AB - 9839 0289 01 13
Operating Instructions
Using the reaction bar
WARNING Crushing Hazard
Check the rotational direction of the tool before start! A start in an unexpected rotational direction can
cause bodily injury or property damage.
►Make sure that the rotational direction of the tool is correct before starting the tool.
►Keep your hands away from the reaction bar while using the tool.
Apply the reaction bar, opposite the direction of the drive of the product, before starting the product.
Operating the tool with reaction bar
1. Attach the tool to the application.
2. WARNING Be aware that the reaction bar will turn in the opposite direction to the tool.
By using the reverse lever, the tool can be operated in both clockwise and counter-clockwise direc-
tions.
3. Make sure the tool is placed in the correct position on the work surface as described in the picture.
The end surface of the reaction bar and the socket/nut must be aligned. Make sure that the foot of
the reaction bar hits the center of the nut that takes the reaction force.
4. WARNING Never put your hand on or close to the reaction bar while the tool is being
used.
Press the push button to start the tool.
5. Continue pressing the push button while running down the nut. With pneumatic tools you can hear a
sound, while the tool is running the nut down. When the sound decreases, release the push button to
stop the tool. With electric tools the run down of the nut is controlled by the Power Focus.

Operation EN RTP2600-HR25
14 © Atlas Copco Industrial Technique AB - 9839 0289 01

RTP2600-HR25 EN Operation
© Atlas Copco Industrial Technique AB - 9839 0289 01 15

Service EN RTP2600-HR25
16 © Atlas Copco Industrial Technique AB - 9839 0289 01
Service
Inspection of motor parts
■Clean all parts before inspection.
■End plates: Make sure that they are not scored or scratched. If the scratches are shallow, polish with
fine grinding paste against a face plate. Clean thoroughly.
■Rotor: Make sure that the end faces do not have any marks or burrs. Make sure that the hexagon
drive is not damaged.
■Cylinder: Make sure that the bore is not scored or scratched. If the scratches are shallow, polish with
a fine grinding cloth. Clean thoroughly.
Maintenance Instructions
Service recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
■Clean appropriate parts accurately
■Replace any defective or worn parts
Preventive Maintenance
Preventive maintenance
Daily maintenance: Visual inspection of all visible parts on the tool, including the reaction bar. Worn parts
should be inspected thoroughly. If defects are found, the tool has to be repaired by qualified personel.
On a regular basis and when needed: make sure that the filter in the FRL unit is clean, the oil level is
above minimum and no water is in the compressed air.
Service instructions
Overhaul and preventive maintenance are recommended at regular intervals at least once a year or after
4000-5000 tightening operations, whichever comes first. More frequent overhauls may be required if the
machine is used in heavy-duty applications. If the machine fails to function correctly, it must be taken out
of operation immediately for inspection.
The strainer at the air inlet must be cleaned regularly in order to prevent clogging due to contamination.
The machine capacity will otherwise be reduced.
All parts must be cleaned thoroughly during overhaul work and defective or worn parts must be replaced.
It is important that the threaded connections on the machine are tightened properly, see the exploded
views. Lubricate the threads with grease prior to fitting.
All O-rings must be greased prior to assembly.
Always use an Atlas Copco FRL-unit for regulation of pressure oil mist, water separation and filtering.
Inspection of silencer
Change or clean the filters regularly. Clogged filters will reduce power output.

RTP2600-HR25 EN Service
© Atlas Copco Industrial Technique AB - 9839 0289 01 17
Tightening of threaded connections
The tightening torque indicated in the exploded views in ServAid (see Spare parts section in https://
servaid.atlascopco.com) will give the right clamping force and prevent threaded joints from loosening.
Retightening to the correct torque is needed on a regular basis, depending on application and usage.
For joints secured with Loctite, apply new Loctite when retightening.
Lubrication Instructions
Rust Protection and Cleaning
Water in the compressed air can cause rust. To prevent rust we strongly recommend to install an air dryer.
Water and particles can cause sticking of vanes and valves. This can be prevented by installing an air fil-
ter close to the product to avoid pressure drop.
Before longer stand stills always protect your tool by adding a few drops of oil into the air inlet. Run the
tool for 5–10 seconds and absorb any access oil at the air outlet in a cloth.
For maximum performance
It is important to lubricate regularly to get maximum performance and trouble-free operation.
Use lubricants of good quality. The oils and greases mentioned in the table are examples of lubricants
which are recommended.
Lubrication guide
Brand General purpose, Bearings and Gears*
BP Energrease LS-EP2
Castrol OBEEn UF 1
Esso Beacon EP2
Q8 Rembrandt EP2
Mobil Mobilegrease XHP 222 NLG 2
Klüber Lub. Klübersynth UH 1 14-151
Texaco Multifak EP2
Molykote BR2 Plus
* Not for angle gears.
Brand Angle gears
Molykote Longterm 2 Plus
Lubrication guide
Valid lubricants:
Lubricant Description
A Molycote Longterm 2 plus
B Q8 Chopin S46
C Shell Gadus S2
Gear

Service EN RTP2600-HR25
18 © Atlas Copco Industrial Technique AB - 9839 0289 01
Motor
Motor housing

RTP2600-HR25 EN Service
© Atlas Copco Industrial Technique AB - 9839 0289 01 19
For maximum performance
At tough working conditions – soft joints and max. setting – lubrication of the air is recommended.
With extreme dry air the service life of vanes and machine performance might be reduced. A daily supply
of 0.1 – 0.2 ml oil into the machine inlet will improve the machine performance. Alternatively consider an
automatic lubricator device, Atlas Copco oil fog lubricator DIM, or single point lubricator DOS, which will
improve the machine performance.
Dismantling/Assembling Instructions
Symbols

Service EN RTP2600-HR25
20 © Atlas Copco Industrial Technique AB - 9839 0289 01
Dismantling the motor
Model ØD mm Service tool
RTP1300/2600 - -
RTP4100 19.8 4080 1463 01