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Power-Flo Pumps & Systems • 877-24PUMPS • www.poweropumps.com
Servicing
NOTE: Item numbers in ( ) refer to Figures
5 thru 7.
Cooling Oil - Anytime the pump is
removed from operation, the cooling oil
in the motor housing should be checked
visually for oil level and contamination.
To check oil, set unit upright. Remove
pipe plug from housing. With a ashlight,
visually inspect the oil in the housing
to make sure it is clean and clear, light
amber in color and free from suspended
particles. Milky white oil indicates the
presence of water. Oil level should be just
above the motor when pump is in vertical
position.
Oil Testing
• Drain oil into a clean, dry container by
placing pump on it’s side, remove pipe
plug, from housing.
• Check oil for contamination using an
oil tester with a range to 30 Kilovolts
breakdown.
• If oil is found to be clean and
uncontaminated (measuring above
15 KV. breakdown), rell the housing.
• If oil is found to be dirty or
contaminated (or measures below
15 KV. breakdown), the pump must
be carefully inspected for leaks at the
shaft seal, cable assembly, square ring
and pipe plug, before relling with oil. To
locate the leak, perform a pressure test.
After leak is repaired, dispose of old oil
properly, and rell with new oil.
Pressure Test (If oil has been drained)
Remove pipe plug from housing. Apply
pipe sealant to pressure gauge assembly
and tighten into hole. Pressurize motor
housing to 10 P.S.I. Use soap solution
around the sealed areas and inspect joints
for “air bubbles”.
If, after ve minutes, the pressure is still
holding constant, and no “bubbles” are
observed, slowly bleed the pressure and
remove the gauge assembly. Replace
oil. Leek must be located and repaired if
pressure does not hold.
Pressure Test (If oil has NOT been
drained) - Oil should be at normal level.
Remove pipe plug from housing. Apply
pipe sealant to pressure gauge assembly
and tighten into hole. Pressurize motor
housing to 10 P.S.I. Use soap solution
around the sealed areas above the oil
level and inspect joints for “air bubbles”.
For sealed areas below oil level, leeks will
seep oil. If, after ve minutes, the pressure
is still holding constant, and no “bubbles”
/oil seepage is observed, slowly bleed the
pressure and remove the gauge assembly.
Replace oil. Leek must be located and
repaired if pressure does not hold.
Pressure builds up extremely
fast, increase pressure by
“TAPPING” air nozzle. Too much
pressure will damage seal. DO
NOT exceed 10 P.S.I.
Oil Replacement - Set unit upright and
rell with new cooling oil as per table
below . Fill to just above motor, but below
capacitor as an air space must remain in
the top of the housing to compensate
for oil expansion. Apply pipe thread
compound to threads of pipe plug then
assemble to housing.
DO NOT overfill oil. Overfilling
of housing with oil can create
excessive and dangerous hydraulic
pressure which can destroy the
pump and create a hazard.
Overfilling oil voids warranty.
Cooling Oil - 40.6 oz
Recommended Supplier/Grade
BP Enerpar SE100
Conoco Pale Parafn 22
Mobile D.T.E. Oil Light
Shell Canada Transformer-10
Texaco Diala-Oil-AX
Disassembly
Impeller, V-ring and Volute:
1. Disconnect power.
2. Remove cap screws (42) and remove
strainer (39) on HT model. (See Fig 7)
3. Remove cap screw (34) and washers
(35) vertically lift motor, housing and seal
plate assembly from volute (1). Clean out
volute (1) if necessary.
4. Inspect gasket (2) and replace if cut or
damaged.
5. Clean and examine impeller (38), for
cracks or breakage and replace if required.
To remove impeller (38), place a at
screwdriver in the slot of the end of the
shaft to hold the shaft stationary while
unscrewing the impeller (38).
6. Check v-ring (36) and remove if
damaged.
Service
PFS411 & 421 Series Submersible Euent, Sump & Sewage Pumps
Figure 4