Power-flo PFUT06 Series Guide

Power-Flo Pumps & Systems • 877-24PUMPS • www.poweropumps.com
ISP No: PF30_PFUT06 - 4/10
INSTALLATION, SERVICE & PARTS MANUAL
Power Flo Pumps & Systems 877 24PUMPS www poweropumps com
Series: PFUT06
PF30A
1/6 HP & 1/3HP
3450 RPM • 60 Hz
Portable Utility / Sump Pumps
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2
Before installation, read the following
instructions carefully. Failure to follow
instruction and Safety information
could cause serious bodily injury,
death and/or property damage. Each
Power-Flo pump is individually factory
tested to insure proper performance.
Closely following these instructions will
eliminate potential operating problems,
assuring years of trouble-free service.
• Risk of electric shock. To reduce risk of
electric shock, always disconnect pump
from power source before handling.
Lock out power & tag.
• Installation must be in accordance
with the National Electric Code and all
applicable state and local codes.
ALL RETURNED
PRODUCTS MUST BE
CLEANED,
SANITIZED, OR
RECONTAMINATED
PRIOR TO SHIPMENT,
TO INSURE EMPLOYEES WILL NOT
BE EXPOSED TO HEALTH HAZARDS
IN HANDLING SAID MATERIAL.
ALL APPLICABLE LAWS AND
REGULATIONS SHALL APPLY.
• Installation and servicing is to be
conducted by qualied personnel.
• These pumps are NOT to be installed
in locations classied as hazardous in
accordance with the National Electric
Code, ANSI/NFPA 70.
• Keep clear of suction and discharge
openings. Do not insert ngers in
pump with power connected.
• Always wear eye protection when
working on pumps.
• DO NOT use power cord to lift pump.
Protect cable from cuts and punctures.
Do not handle power cable with wet
hands.
• DO NOT us these pumps in water over
77˚F.
• Pumps build up heat and pressure
during operation-allow time for pumps
to cool before handling or servicing.
This pump is NOT intended for
use in swimming pools or any
body of water with human
contact. Pumps when used as a
decorative water fountain
pump MUST be used in circuit
protected by a Ground Fault
Interrupter. Installations in
Decoritive Fountains or Water
Features provided for visual
enjoyment MUST be installed
per ALL State and Local codes.
RISK OF ELECTRIC SHOCK,
DEATH OR PERSONAL INJURY.
If basement oor has water
or moisture on it, do not
walk on this area until ALL
power has been turned OFF.
If main breaker is in this area,
call electric authority to shut-
o service, or call local re
department for assistance or
instructions before attempting
to service pump.
PFUT06, PF30A Portable Utility Pumps
General Safety Information
® Power-Flo is a registered trademark of Power-Flo Technologies Inc.
Other brand and product names are trademarks or registered trademarks of their respective holders.
Alteration Rights Reserved. 4/08, 1/09, 2/09, 6/09, 4/10
IMPORTANT!
Prior to installation, record Model
Number, MFG Date,
and/or serial number, from pump
name plate for future reference.
Model:
Serial:
MFG Date:
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Specications
DISCHARGE 1¼” NPT Male, Vertical
LIQUID
TEMPERATURE 77°F Continuous
MOTOR HOUSING Thermoplastic
PUMP STRAINER Thermoplastic
IMPELLER 4 vane, semi-open
Material: Thermoplastic
SHAFT Steel
O-RINGS Buna-N
HARDWARE Stainless Steel
SEAL Single Mechanical, Type 6
Material: Carbon/Ceramic/Buna-N
UPPER BEARING Single, Row, Ball, Oil Lubricated
LOWER BEARING Single, Row, Ball, Oil Lubricated
POWER CORD 15 Ft., cord with plug
MOTOR Air Filled, Class B insulation
SINGLE PHASE Permanent Split Capacitor (PSC). Includes
Thermal Overload Protection in Motor
IMPORTANT! - For use in pumping water only!
Series: PFUT06
1/6HP, 3450 RPM, 60 Hz
Portable Utility Pumps
PFUT06 Portable Utility Pumps
MODEL HP Hz Volts/Ph RPM Full Load Amps Cord Length Cord Type
PFUT06 1/6 60 115/1 3450 2.0 15 Ft. SJTW
Locked Rotor Amps NEMA Start Code Winding Resistance, MAIN-START
8.8 G 11 -- 18.5
®
Dimensions
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4
Specications
PF30A Portable Utility Pumps
Dimensions
DISCHARGE 1¼” NPT Male, Vertical
LIQUID
TEMPERATURE 77°F Continuous
MOTOR HOUSING Thermoplastic
PUMP STRAINER Thermoplastic
IMPELLER Semi-open
Material: Thermoplastic
SHAFT Steel
O-RINGS Buna-N
HARDWARE Stainless Steel
SEAL Single Mechanical, Type 6
Material: Carbon/Ceramic/Buna-N
UPPER BEARING Single, Row, Ball, Oil Lubricated
LOWER BEARING Single, Row, Ball, Oil Lubricated
POWER CORD 10 Ft., cord with plug
MOTOR Air Filled, Class B insulation
SINGLE PHASE Permanent Split Capacitor (PSC). Includes
Thermal Overload Protection in Motor
LEVEL CONTROL Integral with pump
IMPORTANT! - For use in pumping water only!
Series: PF30A
1/3HP, 3450 RPM, 60 Hz
Portable Sump/Utility Pumps
MODEL HP Hz Volts/Ph RPM Full Load Amps Cord Length Cord Type
PF30A 1/3 60 115/1 3450 2.6 10 Ft. SJTW
Locked Rotor Amps NEMA Start Code Winding Resistance, MAIN-START
10.3 B 2.9 -- 28.8
®
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PFUT06, PF30A Portable Utility Pumps
Performance
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Receiving Inspection
Upon receiving the pump, it should be
inspected for damage or shortages.
If damage has occurred, le a claim
immediately with the company that
delivered the pump. If the manual is
removed from the packaging, do not lose
or misplace.
Storage
Any product that is stored for a period
longer than six (6) months from the date
of purchase should be bench tested prior
to installation. A bench test consists
of, checking the impeller to assure it is
free turning and a run test to assure the
motor (and switch if provided) operate
properly. Do not pump out of liquid.
Controls
Manual models require a separate
approved pump control device or panel
for automatic operation. Be sure the
electrical specication of the control
selected properly match the electrical
specications of the pump.
It is recommended that a sump pump
system have an audio and visual alarm
that signals a malfunction of the system
to reduce the potential for property
damage.
Submergence
The pump should always be operated in
the submerged condition. The minimum
sump liquid level should never be less
than above the pump.
Liquid Level Controls
Typical Discharge Pipe Mounted:
Refer to Figure 1 which shows a typical
installation of a 1 phase 115 volt pump
using a level control mounted to the
discharge piping with a piggy-back plug.
The level control should have adequate
clearance so it cannot hang up in it’s
swing and that the pump is completely
submerged when the level control is in
the “O” mode. By adjusting the cord
tether the control level can be changed.
Automatic: Plug oat cord into GFI outlet, then
plug pump cord into oat cord.
Manual: Plug pump cord directly into GFI
outlet.
Level Control Basic Instructions:
Plug the level control plug into the GFI
receptacle, then plug the pump into the
piggy-back plug (See Figure 2). One cycle
of operation should be observed, so that
any potential problems can be corrected.
It is recommended that the level control
oat should be set to insure that the liquid
in the sump never drops below the top of
the motor housing.
Installation
These pumps are recommended for
use in a sump or basin. The sump or
basin shall be sealed and vented in
accordance with local plumbing codes.
This pump is designed to pump water,
nonexplosive and noncorrosive liquids
and shall NOT be installed in locations
classied as hazardous in accordance
with the National Electrical Code (NEC)
ANSI/NFPA 70 or Canadian Electric
Code (CEC).
The minimum sump depth should be
at least 24”. Check the dimensions for
minimum sump diameter. These are
minumum requirements.
The pump should never be installed in a
trench, ditch, or hole with a dirt bottom.
The legs will sink into the dirt and the
suction will become plugged.
Discharge Piping
Discharge piping should be as short
as possible and sized no smaller than
the pump discharge. Do not reduce
the discharge pipe size below that
which is provided on the pump. Both
a check valve and a shut-o valve are
recommended for each pump.
The check valve is used to prevent
backow into the sump. The shut-o
valve is used to manually stop system
ow during pump servicing.
Electrical Connections
The power cable mounted to the pump
must not be modied in any way. This
pump is provided with a 3 wire cord and
3 prong grounded plug that must be
connected into a 3 wire grounded Ground
Fault receptacle. DO NOT USE THE
POWER CABLE TO LIFT PUMP. Do not
use an extension cord.
Installation
PFUT06, PF30A Portable Utility Pumps
Typical Installation with Wide Angle
Level Control
Figure 1
Figure 2
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Always rely upon a Certied Electrician
for installation.
Overload Protection:
Single Phase - The stator in-winding
overload protector used is referred to
as an inherent overheating protector
and operates on the combined eect
of temperature and current. This means
that the overload protector will trip out
and shut the pump o if the windings
become too hot, or the load current
passing through them becomes too high.
IMPORTANT ! - The overload will then
automatically reset and start the pump
up after the motor cools to a safe
temperature. In the event of an overload,
the source of this condition should be
determined and corrected immediately.
Pre-Operation
1. Check Voltage and Phase
Compare the voltage and phase
information stamped on the pump
name plate.
2. Check Pump Rotation - Improper
motor rotation can result in poor
pump performance and can damage
the motor and/or pump. Incorrect
rotation for Single-Phase pumps is
unlikely. If the rotation is incorrect
contact factory.
3. Name Plate - Record the information
from the pump name plate to
drawing in front of manual for future
reference.
4. Insulation Test - An insulation
(megger) test should be performed
on the motor. Before the pump is put
into service.
The resistance values
(ohms) as well as the voltage (volts)
and current (amps) should be
recorded.
5. Pump-Down Test - Be sure pump
has been properly wired, lowered into
the basin, sump or lift station, check
the system by lling with liquid and
allowing the pump to operate through
its pumping cycle. The time needed to
empty the system, or pump-down
time along with the volume of water,
should be recorded.
Replacement Parts are not
availlable for this unit.
Installation
PFUT06, PF30A Portable Utility Pumps
Risk of electric shock. Always disconnect the pump from the power source before handling inspections or repairs.
Symptom Possible Cause(s) Corrective Action
Pump will not run or pump uid
1. Poor electrical connection, blown fuse, tripped
breaker or other interruption of power;
improper power supply
2. Defective motor
3. Insucient liquid level
13. Debris plugging screen and suction intake
1. Check all electrical connections for security.
Have electrician measure current in motor leads,
if current is within ± 20% of locked rotor Amps,
impeller is probably locked. If current is 0,
overload may be tripped. Remove power, allow
pump to cool, then re-check current.
2. Replace pump.
3. Make sure liquid level is above the pump
4. Re-check all sizing calculations to determine
proper pump size.
5. Check discharge line for restrictions, including
ice if line passes through or into cold areas.
6. Remove and examine check valve for proper
installation and freedom of operation
7. Open valve
8. Check impeller for freedom of operation,
security and condition. Clean impeller cavity
and inlet of any obstruction
9. Loosen union slightly to allow trapped air to
escape.
10. Repair xtures as required to eliminate leakage
11. Check pump temperature limits and uid
temperature
12. Replace portion of discharge pipe with exible
connector or tighten existing piping.
13. Check screen and/or suction inlet.
Pump hums but doesn’t run
1. Incorrect low voltage
8. Impeller jammed or loose on shaft, or inlet
plugged
Pump delivers insucient capacity
1. Incorrect low voltage
4. Ecessive inow or pump not properly sized for
application
5. Discharge restricted
6. Check valve partially closed or installed backwards
7. Shut-o valve closed
8. Impeller jammed or loose on shaft, or inlet
plugged
9. Pump may be air locked causing pump not to ow
10. Piping xtures leaking or discharge before the
nozzle
13. Suction restricted
Pump shuts o and turns on independent of
switch, (trips thermal overload protector).
CAUTION! Pump may start unexpectedly.
Disconnect power supply.
1. Incorrect low voltage
4. Ecessive inow or pump not properly sized for
application
8. Impeller jammed or loose on shaft, or inlet
plugged
11. Excessive water temperature
Pump operates noisily or vibrates excessively
2. Worn bearings, motor shaft bent
8. Debris in impeller cavity or broken impeller
12. Piping attachments to building structure too
loose or rigid
NOTE: Power-Flo Pumps & Systems assumes no responsibility for damage or injury due to
disassembly in the eld. Disassembly of the pumps or supplied accessories other than at
Power-Flo Pumps & Systems or its authorized service centers, automatically voids warranty.
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LIMITED WARRANTY
Manufacturer warrants, to the immediate purchaser and subsequent initial owner during the warranty period,
every new pump to be free from defects in material and workmanship under normal use and service, when properly
used and maintained, for a period of eighteen (18) months from date of manufacture or twelve (12) months from
date of installation (which ever comes rst). Failure due to wear due to excessive abrasives is not covered. The
initial owner is the purchaser who rst uses the pump after its initial installation, or for non-permanent installation,
the rst owner who uses the pump. The date of installation shall be determined by a dated sales receipt noting the
model and serial number of the pump.The dated sales receipt must accompany the returned pump. Product will be
repaired, replaced or remanufactured at Manufacturer’s option. No allowance will be made for shipping charges,
damages, labor or other charges that may occur due to product failure, repair or replacement. This warranty does
not apply to and there shall be no warranty for any material or product that has been disassembled without prior
approval of Manufacturer, subjected to misuse, misapplication, neglect, alteration, accident or act of God; that has
not been installed, operated or maintained in accordance with Manufacturer’s installation instructions; that has
been exposed to outside substances including but not limited to the following: sand, gravel, cement, mud, tar,
hydrocarbons, hydrocarbon derivatives (oil, gasoline, solvents, etc.), or other abrasive or corrosive substances, wash
towels or feminine sanitary products, etc. in all pumping applications.The warranty set out in the paragraph above
is in lieu of all other warranties expressed or implied; and we do not authorize any representative or other person
to assume for us any other liability in connection with our products. Contact Manufacturer at: 1-877-24PUMPS or
www.poweropumps.com, Attention: Customer Service Department, to obtain any needed repair or replacement
of part(s) or additional information pertaining to our warranty.
MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL, CONSEQUENTIAL OR INCIDENTAL
DAMAGES OR BREACH OF EXPRESSED OR IMPLIED WARRANTY; AND ANY IMPLIED WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THE
EXPRESSED WARRANTY.
Some states do not allow limitations on the duration of an implied warranty, so the above limitation may not apply
to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. This warranty gives you specic legal rights and you may also have
other rights which vary from state to state.
PFUT06, PF30A Portable Utility Pumps
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