Power Soak PS-100 User manual

SERVICE MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites,
unifiedbrands.net, for the most updated product information and specifications. © 2023 Unified Brands. All Rights Reserved.
PART NUMBER 50826, REV. A (01/23)
This manual provides information for:
PS-100
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ,
UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS
CONTAINED IN THIS MANUAL.
WARNING Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death. Read the
installation, operating and maintenance instructions thoroughly before
installing or servicing this equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the
consignee to inspect the container upon receipt of same and to determine
the possibility of any damage, including concealed damage. Unified
Brands suggests that if you are suspicious of damage to make a notation
on the delivery receipt. It will be the responsibility of the consignee to file
a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
INTRODUCTION AND CONVENTIONS
PRODUCT INTRODUCTION
Thank you for purchasing a Power Soak ware washing machine.Your new Power Soak
pot, pan and utensil washing machine will provide years of dependable, efficient and
trouble-free service. As a Power Soak owner, you will benefit in numerous ways: 
Your ware washing operation will be more efficient. 
Pots, pans and utensils will be cleaner.
The overall level of sanitation in your scullery area will improve. 
Ware washing hours will decrease as employee morale increases. 
Chemical and water usage will decrease.
Every machine is manufactured to last, with only high-quality, heavy-duty, 14 gauge
stainless steel used in its construction. All electrical components used in a Power
Soak machine are of the highest quality. The faucets and drains are designed for
quick filling and emptying of the machine’s tanks. At Unified Brands, we take pride
in manufacturing the Power Soak line and are committed to standing behind our
customers and products 100%. Should you ever need assistance, please contact us
directly at the factory by dialing 888-994-7636 or fax: [phone].
EXPLANATION OF WARNING MESSAGES
Read, understand and follow all DANGER, WARNING, and CAUTION messages located
in this guide and on the equipment.
Personal Injury and Property Damage Hazard Will result in serious injury
or death. Will cause extensive equipment damage.
Property Damage Hazard Will result in property or equipment damage.
Chemical Hazard Will result in serious injury or death. Instructions, labels and
Material Safety Data Sheets (MSDSs) should be supplied with all detergents
and sanitizing chemicals. The manufacturers, importers and distributors of
the cleaning chemicals are responsible for providing this information. Power
Soak is not a chemical manufacturer, importer or distributor. Power Soak
can assist the chemical representative but will not make specific brand
recommendations.
Personal Injury Hazard Hazard from sharp objects, scalding, falling and/or
drowning. Will result in serious injury or death.
Personal Injury Hazard HOT WATER! Wash sink water can exceed 120°F
(49°C). Wear personal protective equipment to avoid scalding or burns.
Personal Injury Hazard
To avoid damaging your Power Soak or risking personal
injury, avoid washing small objects (such as spoons, forks, towels, scrub pads,
or brushes…etc.)unless they are placed in the utensil basket or the designated
utensil area of the AWI.
Children must not be allowed to play in the sinks, on countertops or with the controls
of the Power Soak equipment. Cleaning or use of this machine must not be done by
children without super vision. This machine can be used by children aged 8 years or
above and by persons with reduced physical, sensory or mental capabilities or lack of
experience and knowledge if they are given supervision and instruction concerning use
of the appliance in a safe way and understand the hazards involved. There is a potential
of drowning for any person whose head becomes submerged in the fluid contained in
the sinks along with other hazards identified in this manual.
REQUIREMENTS FOR DETERGENTS AND SANITIZERS
THE POWER SOAK PS-100 REQUIRES A LOW-FOAMING DETERGENT THAT
IS SAFE FOR HUMAN HANDS. THE DETERGENT SHOULD HAVE GOOD
GREASE CUTTING ABILITIES BUT NOT HAVE AN EXCESSIVELY HIGH OR
LOW PH LEVEL. A METAL/ALUMINUM-SAFE FORMULA IS RECOMMENDED.
CONSULT A CHEMICAL PROVIDER FOR A SUITABLE DEEP CLEANING
CHEMICAL.
Detergents
The PS-100 can use two types of detergents, one type for normal cleaning and one type
for “Deep Cleaning” for more effective deep cleaning. The materials to be cleaned and
the type of debris to be removed will be a factor in selecting the proper detergent. Provide
this information to a chemical supplier when selecting the type of detergent. Use of the
888-994-7636, fax [phone]
unifiedbrands.net

2 SM-PS-100
correct detergent in the Power Soak machine is critical to its washing performance.
Improper detergents could damage the equipment. If there are problems with cleaning
results, please contact the Power Soak service department 888-994-7636.
Sanitizers
The method of sanitizing used in the Power Soak PS-100 is a “chemical sanitizing”
method. There are a number of products on the market that work well in this
application. A chemical sales representative should assist in selecting the proper
sanitizer. Ask the cleaning chemical provider to determine detergent concentration,
sanitizer “parts per million” (ppm) and sanitizer submersion times to meet local health
codes.
Power Soak Service Assistance
If a chemical sales representative is having difficulty selecting a detergent or sanitizer,
or if there are poor results with the chemicals that a representative has recommended,
please contact Unified Brands at 888-994-7636.
OPERATION
CONTROL FEATURES
Start Button The green “Start” button is used to start the normal Power Soak wash
cycle. Note: If water temperature is below 104°F in the wash tank the included wash
tank heater will be activated and will warm the water to 115°F.
Stop Button The red “Stop” button is used to stop the wash cycle.
Detergent Solution Button located below the control face is to be depressed
once to activate the optional solution dispenser. The soap dispenser will dispense
the customer provided solution to the customer set duration within the dual pump
chemical dispenser itself. The soap dispenser will release soap solution into the wash
tank of the sink.
Sanitizer Solution Button located below the control face is to be depressed once
to activate the optional solution dispenser. The sanitizer dispenser will dispense
the customer provided solution to the customer set duration within the dual pump
chemical dispenser itself. The sanitizer dispenser will release sanitizer solution into
the sanitize tank of the sink.
OPERATING PROCEDURE
BE SURE TO ADJUST KNOBS ON THE SPRAY RINSE AND ALL WATER
FAUCETS SO THAT THE WATER TEMPERATURE IS BELOW 120°F (49°C).
TEMPERATURES HIGHER THAN WHAT IS RECOMMENDED CAN CAUSE
SCALDING OR BURNS IF CONTACT IS MADE WITH A PERSON’S SKIN.
Preparing the Machine
At the beginning of each day, shift, or designated time fill the sinks with water that is
metered to approximately the correct operating temperatures:
•Wash tank (115ºF / 48ºC)
•Rinse tank (75ºF / 24ºC)
•Sanitizer tank (75ºF / 24ºC)
All tanks should be filled to, but not above, the “waterline” marks. If your wash sink
has dual waterlines, fill to the upper waterline when washing sheet pans held in racks
and to the lower waterline for all other purposes. If your wash sink has dual waterlines,
fill to the upper waterline when washing sheet pans held in racks and to the lower
waterline for all other purposes.
CHEMICALS THAT ARE SAFE TO TOUCH WHEN MIXED WITH WATER CAN
BE DANGEROUS TO TOUCH IN THE CONCENTRATED FORM. USE CHEMICAL
RESISTANT GLOVES AND PROTECTIVE CLOTHING WHEN HANDLING
CONCENTRATED CHEMICALS. CONSULT THE MANUFACTURERS LABEL FOR
HANDLING AND SAFETY INFORMATION.
Dispense Chemicals
Add the appropriate chemicals to the wash and Sanitizer tanks of the sink.
Press & Release The Start Button
The Power Soak sink will display a strong “rolling” action from the Wash tank. This
should continue un interrupted until the Stop Button is pressed and released.
PREVENTATIVE MAINTENANCE
The Power Soak PS-100 requires minimal, routine preventative maintenance. The
following procedures should be done to ensure that the PS-100 remains reliable.
If there are any questions regarding the preventative maintenance procedures,
please contact the factory at 888-994-7636.
IF THE LIQUID LEVEL SENSORS ARE NOT CLEANED REGULARLY, THE
MACHINE MAY FAIL TO OPERATE; OR IT MAY BE POSSIBLE TO RUN IT
WITHOUT WATER, WHICH WILL CAUSE SERIOUS DAMAGE TO THE UNIT.
DAILY
Clean the liquid level sensors that are located on the side walls of the wash and
sanitizer tanks. They are the white plastic discs with metal centers. Clean the
sensor faces thoroughly. If cleaned regularly, a washcloth and soapy water are all
that is required.
IMPORTANT: TURN OFF THE POWER TO THE UNIT AT THE MAIN BREAKER
PRIOR TO PERFORMING THE FOLLOWING TASK!
MONTHLY
Clean the pump motor fan shroud with a damp, soapy cloth. The motor shroud is
the “vented” cover located at the end of the motor (closest to the control panel).
This will prevent grease and dust from accumulating in the cover’s openings,
which can obstruct the airflow that cools the motor.
Note: The motor bearings are permanently sealed and do not need to be greased.

3 SM-PS-100
Cleaning The Motor Fan Shroud
The motor fan shroud is the “vented” cover located at the end of the motor closest
to the control panel. Shut off the electrical supply at the electrical circuit breaker
located in the wall mounted enclosure. Clean the pump motor fan shroud with a
stiff bristle brush and a vacuum. If a brush and vacuum are unavailable, clean
the shroud with a damp, soapy cloth. This will prevent grease and dust from
accumulating in the openings of the cover and obstructing the airflow that cools
the motor. Note: The motor bearings are permanently sealed and do not need to
be greased.
Cleaning The Heating Element
Shut off the electrical supply at the system’s electrical circuit breaker located in
the wall mounted enclosure. Remove the cover plate located in the slanted surface
of the back wall of the wash tank. Remove debris that has collected in and around
the heating element. Install the cover plate when cleaning is completed. The cover
plate must be installed after cleaning to prevent foreign objects from entering the
pump suction and causing damage to the pump.
AS NEEDED
De-Lime The Wash Tank
Select a de-liming agent that is safe for plastics and stainless steel sinks. Follow
the instructions on the package for mixing and fill the tank with water. Turn on the
pump motor to circulate the mixture in the tank and pump manifolds.
TROUBLESHOOTING
THERE ARE HAZARDS TO UNTRAINED OR UNAUTHORIZED PERSONNEL.
THE FOLLOWING PROCEDURES ARE PROVIDED FOR USE ONLY BY
AN AUTHORIZED SERVICE AGENCY. NO FACILITY OWNER, MANAGER,
EMPLOYEE OR OTHER UNAUTHORIZED PERSON SHOULD ATTEMPT TO
PERFORM ANY OF THESE PROCEDURES. TO OBTAIN THE NAME OF A
RECOMMENDED SERVICE AGENT IN YOUR AREA, PLEASE CALL THE
UNIFIED BRANDS SERVICE DEPARTMENT AT 888-994-7636.
WHEN PERFORMING TROUBLESHOOTING PROCEDURES, THE AUTHORIZED
SERVICE AGENCY WILL NEED TO OPEN THE POWER SOAK MACHINE’S
MAIN ELECTRICAL ENCLOSURE COVER.
THE COVER TO THE ENCLOSURE MUST BE PROPERLY CLOSED BEFORE
RECONNECTING THE POWER TO THE MACHINE.
WASH PUMP WILL NOT OPERATE: NON-HEATED WASH SINK CONTROLS
Possible Cause Solution
Water Level Sensor Fill water to waterline. Check to see if the Liquid level sensor
has a red illuminated LED.
LED is not on: Clean the liquid level sensors as described in
the “Preventive Maintenance” section of this manual.
LED is not on sensor clean: with an OHM meter, check for
continuity between pin 12 against an exterior sink wall. If there
is continuity the sensor is defective and needs to be replaced.
Pump Contactor Start button depressed contactor does not pull in check:
Voltage across A1 and A2 is 20-28V
A1 and A2 do not have voltage: Check transformer for output
and input voltage, if no secondary voltage present replace
transformer.
A1 and A2 does have voltage: Replace contactor
Thermal Overload
Tripping
Verify there are no debris in the pump intake or impeller
housing, if debris are in either area remove pump and clean.
Verify the correct voltage is used on the motor by utilizing a
voltmeter while unit is running
3 Phase motor wired incorrectly: refer to wiring diagram to
verify wash pump motor is set up correctly.
Defective pump motor, If amp draw to motor exceeds 10% of
the motor rating and all of the above check out then replace
motor.
Transformer The Transformer should output between 20-28V if this voltage
is present the transformer is operating correctly.
3 Amp Fuse The fuse will blow if there is a current leak in the 24V circuit.
Check the transformer for proper voltage across the fuse.
If fuse is blown examine wiring for any loose connections,
replace fuse and attempt to start the sink.
WASH PUMP WILL NOT OPERATE: HEATED WASH SINK CONTROLS
Heated controls have similar components to sinks without wash tank heaters
with the exception of the following:
Possible Cause Solution
Start button
depressed and the
safety contactor does
not pull in.
1. Check if water temperature is over 130°F if so drain water
and fill sink with cold water see if contactor pulls in.
2. Check Heater High limit Thermal Snap Disc for continuity
(unplug with water below 130°F.
Start button pressed, contactor pulls in: Check for voltage on
T1, T2, and T3 this should match the unit’s serial voltage. If not
replace the contactor.
MOTOR STARTS, BUT MAKES NOISE
Possible Cause Solution
Debris lodged in the
pump housing.
1. Turn the power off to the machine at the circuit breaker in
the wall mounted electrical enclosure
2. Remove the motor assembly (see DISASSEMBLY/ASSEMBLY
section). Be sure that the heater cover in the back wall of the
wash tank is secure with no gaps around the edges that will
allow foreign objects to enter the pump suction manifold.
The motor fan cover
has been dented or
has collected debris.
1. Turn off the power to the machine at the circuit breaker in
the wall mounted electrical enclosure
2. Remove the motor fan cover.
3. Straighten the cover or replace it if the cover is damaged,
clean the debris and install the cover back onto the motor.
The motor is rotating
the in the wrong
direction (only occurs
when motor is first
installed or replaced).
1. Turn off the power to the machine at the circuit breaker in
the wall mounted electrical enclosure.
2. Change the wiring connection for the motor (This must be
done by a qualified electrician).
MOTOR STARTS, BUT LITTLE TO NO WATER FLOWS IN THE WASH TANK
Possible Cause Solution
The key that drives
the impeller has
fallen out of the
motor shaft keyway.
1. Turn off the power to the machine at the circuit breaker in
the wall mounted electrical enclosure
2. Remove the motor assembly (see DISASSEMBLY/ASSEMBLY
section).
3. Inspect the assembly for issues.
The pump impeller
is broken or not
connected to the
motor shaft.
The motor is rotating
the in the wrong
direction (only occurs
when motor is first
installed or replaced).
Turn off the power to the machine at the circuit breaker in
the wall mounted electrical enclosure and change the wiring
connection for the motor (This must be done by a qualified
electrician).

4 SM-PS-100
THE CONTROL CIRCUIT FUSE “BLOWS” WHEN THE POWER IS TURNED ON
Possible Cause Solution
The coil in the
contactor or
contactors is
drawing too much
current. (Note only
when Start button is
depressed)
1. Turn off the power to the machine at the circuit breaker in
the wall mounted electrical enclosure.
2. Replace the 3 Amp fuse.
3. Check the Motor Contactor, Safety Contactor, and Operating
contactor independently for proper function. (This can be done
by disconnecting the wires leading to the A1 and A2 terminals
on all contactors.)
Defective Water level
Board
1. Turn off the power to the machine at the circuit breaker in
the wall mounted electrical enclosure.
2. Replace the 3 amp fuse.
3. Disconnect the NO connector.
4. You should see a red LED indicator lit on the water level
board when water is filled above the sensor (Note the sensor
has to be clean and the green/white wire needs to be properly
secured in the rear of the sensor).
5. Check for voltage across L1 and L2 it should be between
20-28V. There should also be 20-28V to the NO circuit.
6. If the fuse does not blow with the NO connector
disconnected check wiring for shorts to ground.
7. If the fuse “blows” when switched on replace the Water
level board.
The transformer is
applying to much or
too little voltage.
The Transformer should output between 20-28V if this voltage
is present the transformer is operating correctly. If voltage is
incorrect replace transformer.
THE CONTROL CIRCUIT FUSE “BLOWS” WHEN THE DISPENSER BUTTONS
ARE DEPRESSED
Possible Cause Solution
Short to ground
in the chemical
dispenser box.
1. Turn off the power to the machine at the circuit breaker in
the wall mounted electrical enclosure.
2. Replace the 3 Amp fuse.
3. Remove the Black/Yellow harness in the rear of the control
check all pins against ground.
4. If no shorts to ground are apparent you will have to replace
the solid state timer.
Dispenser pump
motor is defective.
Motor does not turn when button is depressed, and 24V
DC voltage is detected at the motor terminals. Replace the
dispense pump motor.
THE WATER LEVEL, BOARD LED INDICATES THAT THE TANK IS EMPTY
WHEN IT IS ACTUALLY FULL
Possible Cause Solution
The sensor is coated
with debris.
Clean the face of the sensor with a washcloth and soapy
water.
The wire connected
to the sensor is loose
or broken.
Check the nut that secures the wire to the sensor on the
outside of the tank.
THE WATER GETS TOO HOT AND STOPS THE MACHINE
Possible Cause Solution
Incorrect soap
is creating too
much foam. (Foam
causes excess heat
by reducing the
efficiency of the
pump and it insulates
the top of the tank
which holds in heat).
Change the wash solution and use a low foaming soap
designed for continuous ware washing or reduce the quantity
of low foaming soap that is added to the water.
The Operational
contactor coil is
stuck open and is
passing current to
the heater when it
should be off.
1. Turn off the power to the machine at the circuit breaker in
the wall mounted electrical enclosure.
2. Unplug the quick connect wires from the operational
contactor coil. Check for continuity across all legs of the
contactor while the unit is off. If any leg is closed replace the
contactor.
3. Fill Wash sink with hot water over 115°F. Using a Multimeter
check for continuity, if open replace the Heater Operating
Thermal Snap Disc.
THE CHEMICAL DISPENSER PUMP RUNS, BUT DOES NOT PUMP THE
CHEMICAL
Possible Cause Solution
The hose has
been punctured or
ruptured.
Replace the defective hose with a new hose.
The fitting has
not been screwed
onto the chemical
container properly.
1. Unscrew the fitting from the container; check the threads
and face of the fittings for damage.
2. Carefully screw the fitting back onto the container so that
the fitting seats properly against the container opening.
CONTROL PANEL COMPONETS
PUMP CONTACTOR
The pump contactor feeds high voltage power to the pump motor. This contactor
has a 24V latching coil across terminals A1 andA2. If the contactor is malfunctioning
it would affect the wash pump motor. Begin checking the contactor as follows:
TURN POWER OFF AT BREAKER PANEL.
If there is 24V across the coil (terminals A1 and A2) and the contactor does not pull
in, the contactor is defective.
Remove the wires from terminals T1, T2, and T3 (if 3 phase) on the thermal
overload. Push the contactor closed manually and check for continuity across
pump contactor terminals L1 and T1, L2 and T2, L3 and T3. If there is no continuity
present on any of these, the contactor is defective.
THERMAL OVERLOAD
The thermal overload protects the Pump motor from overamp conditions. The blue
reset button should be in the down position (automatic reset). The dial should
be set at 115% of the motors FLA denoted on the serial tag. The trip indicator
is located between the dial and the symbol“LR2”. The thermal overload can be
checked as follows:
TURN POWER OFF AT BREAKER PANEL.
Remove the wires from terminals 95 and 96. Make sure the thermal overload is
not tripped. If the thermal overload is tripped, reset it. If the thermal overload has
tripped recently, you may have to wait several minutes for it to cool down before
it will reset.
Check for continuity across terminals 95 and 96. If no continuity, the thermal
overload is defective or the reset is tripped. Make sure the T1, T2, and T3 terminals
on the pump contactor are tight. Remove the wires from terminal T1 and T3 on the
thermal overload. Check for continuity across T1 on the pump contactor and T1 on
the overload, T2 on the pump contactor and T2 on the overload, T3 on the pump
contactor and T3 on the overload. If no continuity on any of these, the overload is
defective.

5 SM-PS-100
based on water temperature. The switch will be closed if water temperature is
below 115°F +/- 5°F and will automatically reset at 104°F +/- 5°F. Unplug 14
pin connector and check sockets 7 and 8 for a short against ground. The snap
disc should read less than 1 ohm when closed. Replace if open when water
temperature is under 115°F. The sensor is located in the sensor pad on the rear of
the unit sink see the disassembly section for details on how to remove.
MOTOR THERMOSTAT (MTR-TSAT)
The Motor Thermodisc is a protection device only the motor. If the temperature
of the motor reaches 180°F, the disc opens, cutting off power to the contactors,
and power to the motor. Check for a short to ground between the 2 brown quick
connect wires. If open and the motor is not hot motor will need to be replaced as
the thermodisc cannot be replaced.
TRANSFORMER
The Transformer reduces the incoming power supply voltage to 24 volts. The
transformer source power should match the units serial tag. Per the wiring
diagram one leg should be placed into the COM tab the correct voltage will
need to be selected between the 208 and 240 volt models. The 480 volt model
transformer will have a single tab labeled as “480”. The output voltage can be
checked at the 3 amp fuse it should read between 20-28V.
On single phase heated models the 208/240V to 24V transformer comes with a
4 amp resetable internal breaker. If this breaker trips and the 3 Amp inline fuse is
not open there is an internal fault with the transformer. If the 3 amp fuse is open
there is a defective component or a short in the 24V circuit, check all connections.
HEATER ELEMENT
The heater in a Power Soak sink is rated at 7000 watts. It includes 3 individual
2333 watt heater elements.
To check operations of the heat element, first turn the power off at the breaker.
Disconnect wires from the Heater contactor, check each heater lead to ground for
short. If no short is found refer to the list below to check the heater for internal
faults.
Heater Resistance Chart
Connection Heater Rated Voltage Phase Resistance
(ohms)
T1-T2
208
16.2
T1-T3
312.4
T1-T2
T3-T2
SINGLE ELEMENT ~18.5
T1-T2
240
18.2
T1-T3
316.8T1-T2
T3-T2
SINGLE ELEMENT ~24.7
T1-T3
380 341.2
T1-T2
T3-T2
SINGLE ELEMENT ~61.9
T1-T3
480 365.8
T1-T2
T3-T2
SINGLE ELEMENT ~98.8
The heater should be within a 10% variance of the value of the chart.
If the reading varies significantly from the chart above, the heater may be defective,
or there may be a broken wire or loose connection. Electrically, the Heater is three
separate elements, each of 2333 watts. When replacing, note how the existing
Heater is wired, and refer to the schematic when wiring a new heater.
SAFETY CONTACTOR & HEATER CONTACTOR (WASH TANK HEAT MODELS
ONLY)
The Safety contactor feeds the pump motor contactor and the Heater contactor
with the source high voltage. It contains a 24V coil that pulls in once the start
button is depressed. The only condition where the safety contactor will not pull in
is when water temperature is above 135°F the high limit snap disc has failed or
the pump motor thermostat has tripped.
The Heater contactor has a 24V coil that only pulls in when the start button is
depressed and the water temperature is below 115°F. The heater contactor coil
is connected to the operational temperature snap disc to regulate the wash tank
temperature from 104°F-115°F +/-5°F. The heater contactor is connected to the
heater element based on the supplied wiring diagram.
To check the heater and safety contactors do the following:
TURN POWER OFF AT BREAKER PANEL.
Unplug all connections manually depress the coil, check for continuity across L1
to T1, L2 to T2, and L3 to T3 if no continuity is present the contactor is defective. If
the contactor presents continuity plug in all connections and proceed. Fill the wash
tank to fill line, Press the green start button and examine the following:
Use a multimeter to check coil terminals A1 and A2 for 20-28V across the coil. If
voltage is recorded, and the contactor is not pulling in, the contactor is defective
replace as necessary.
If no coil voltage is read on a multimeter check Thermal snap disc’s for proper
function.
PUSH ON / PUSH OFF START AND STOP BUTTONS
TURN POWER OFF AT BREAKER PANEL.
The start and stop buttons are connected to the 24V circuits that switches all
components on. The start and stop buttons can be checked as follows:
The stop button should have continuity at rest and no continuity when pushed in.
The start button should have no continuity at rest and continuity when pushed in.
Remove the wires before checking for continuity, if either switch does not have the
proper continuity replace the button.
LIQUID LEVEL CONTROL AND SENSOR
The liquid level control sends a trickle current (1/1000 amp) out terminal LCO
to the liquid level sensor. If there is water in the wash sink, the current passes
through it to the wash sink wall and back to the liquid level sensor to terminal GND.
After the circuit is complete, the relay in the liquid level control will close sending
current to operate the various components in the control panel. If the red indicator
light is “on” the liquid level control senses water. A 10 second time delay is timed
after the control has not sensed water. The purpose of this delay is to prevent rapid
cycling of the relay should the water rise and fall below the sensor while the sink
is filling or running. At the end of the time delay, the relay in the liquid level control
will open to stop the pump.
The sensor that is located on the top of the sink is the only sensor used. Check the
rear of the sensor to ensure proper connection of the white and green wire.
HEATER HIGH LIMIT THERMAL SNAP DISC / 130°F
The Heater Thermodisc is a protection device. The Hi-limit Bi-metallic snap disc
switch for water temperature (switch must be closed if water temperature is below
130°F +/- 5°F). Entire unit will not function until water is drained and colder water
is introduced. Unplug 14 pin connector and check sockets 9 and 10 for a short to
ground. The snap disc should read less than 1 ohm when closed. Replace if open
with water temperature under 130°F. The sensor is located in the sensor pad on
the rear of the unit sink see sensor pad on how to remove.
HEATER OPERATING THERMAL SNAP DISC / 115°F
The operating Thermal snap disk controls the on/off cycle of the sinks heater

6 SM-PS-100
PARTS LIST
MOTOR AND PUMP ASSEMBLY
The part numbers for the Volute (1), Impeller (6) and Motor (16) are different for the
different configurations of machines. Contact the Power Soak Service Department
(888-994-7636) and provide the serial number of the machine for help with the
part numbers.
Item Part Number Description
1VARIES VOLUTE
2 - PIN (PART OF VOLUTE)
3 - STUD (PART OF VOLUTE)
427478 PUMP IMPELLER BOLT
527479 PUMP GASKET (FIBER WASHER)
6VARIES IMPELLER
727477 PUMP IMPELLER KEY
827475 PUMP QUAD RING SLEEVE
927481 PUMP SHAFT SLEEVE
10 27480 PUMP MECHANICAL SEAL ASSY
11 27476 O-RING - SEAL PLATE
12 27483 PUMP CAP SCREW SEAL PLATE
13 27525 SEAL PLATE SELF-DRAIN
14 28312 WASHER
15 28264 NUT
16 VARIES MOTOR
60 Hz Motor And Impeller Gen 3 Wash Sink (Jets every 6”)
HP SIDE WASH
SINK
LENGTH
WASH
SINK
WIDTH
PHASE VOLT MOTOR
PART #
IMPELLER
PART #
2LH 30”-36” 24.75"-
28.75"
1
208/240
42618/
49060
27590
2LH 30”-36” 31.75" PS_27592
2LH 42”-48” 24.75"-
31.75” PS_27592
2RH 30”-36” 24.75"-
28.75" 27591
2RH 30”-36” 31.75" 27593
2RH 42”-48” 24.75"-
31.75” 27593
2LH 30”-36” 24.75"-
28.75"
3
208/240/480
42619/
49057
27590
2LH 30”-36” 31.75" PS_27592
2LH 42”-48” 24.75"-
31.75” PS_27592
2RH 30”-36” 24.75"-
28.75" 27591
2RH 30”-36” 31.75" 27593
2RH 42”-48” 24.75"-
31.75” 27593
3LH/
RH 54”-72” 24.75"- 31.75” 42620 27594
60 Hz Motor And Impeller Gen 4 Wash Sink (Jets every 3”)
HP SIDE WASH
SINK
LENGTH
WASH
SINK
WIDTH
PHASE VOLT MOTOR
PART #
IMPELLER
PART #
2LH 30”-42” 24.75”-
28.75” 1
208/240
42618/
49060
PS_27592
2RH 30”-42” 24.75”-
28.75” 27593
2LH 30”-42” 24.75”-
31.75”
3
208/240/480
42619/
49057 PS_27592
2RH 30”-42” 24.75”-
31.75”
42619/
49057 27591
3LH/
RH 48” 24.75”- 28.75” 42620 27594
3LH/
RH 42”-48” 31.75”
50 Hz Motor And Impeller Gen 3 Wash Sink (Jets every 6”)
HP SIDE WASH
SINK
LENGTH
WASH
SINK
WIDTH
PHASE VOLT MOTOR
PART #
IMPELLER
PART #
2LH 30”-36”
24.75”-
28.75”
1220 29513/
49055
27590
RH 27591
2LH/
RH 42” 27594
2LH 30”-36”
3380 29515/
49056
27590
RH 27591
2LH/
RH 42” 27594

7 SM-PS-100
WASH TANK HEATER
Part Number Description
37345 HEATER SINK 208V 7KW WATLOW - 7' LEADS
37346 HEATER SINK 240V 7KW WATLOW - 7' LEADS
43091 HEATER ELEMENT 380V (7000W) W/ 7FT LEADS
37347 HEATER SINK 480V 7KW WATLOW - 7' LEADS
27934 HEATER GASKET
27900 HEATER COVER
PS_14424 ¼”-20 NYLOCK NUTS
42645 ACORN NUT #10-24, LOCKING, S/S
27833 WELD STUD 10-24 X ½” S/S
SENSORS/SENSOR PAD
4.000
1
3
2
4
.750
Item Part Number Description
128454 THERMODISC SWITCH WATER OVERTEMP, 135°F
2 29077 SENSOR PAD RETAINING PLATE 1” X 3.5”
3 27870 THERMODISC SWITCH WATER OPERATING TEMP, 115°F
427322 SENSOR PAD
*27869 HARNESS WIRING WASH/HEAT SENSORS, PS-100
*28928 HEAT SINK COMPOUND
*PS_14424 ¼”-20 NYLOCK NUTS
*42645 ACORN NUT #10-24, LOCKING, S/S
*27833 WELD STUD 10-24 X ½” S/S
*23987 SENSOR LIQUID LEVEL (FLAT) REV J
*23988 GASKET LIQUID LEVEL SENSOR NATURAL
*Not Shown
CONTROL PANEL
Part Number Description
45564 CONTROL BOX PS-100 208/60/3, W/HEAT
45565 CONTROL BOX PS-100 230/60/3, W/HEAT
45567 CONTROL BOX PS-100 208/60/3, W/HEAT
45568 CONTROL BOX PS-100 208/60/1, W/HEAT
45570 CONTROL BOX PS-100 230/60/1, W/HEAT
50546 CONTROL PANEL PS-100 208/60/3, NO HEAT
50547 CONTROL PANEL PS-100 230/60/3, NO HEAT
50548 CONTROL PANEL PS-100 208/60/1, NO HEAT
50549 CONTROL PANEL PS-100 230/60/1, NO HEAT
CHEMICAL INJECTOR ASSEMBLY
4
3
2
1
Item Part Number Description
127854 CHEMICAL INJECTOR
2 27855 GASKET CHEMICAL INJECTOR
3 27856 NYLON NUT 3/4 -10 UNC
428553 PIPE PLUG, 1/8” HEX HEAD NYLON

8 SM-PS-100
WASH SINK CONTROL (HEATED 208/60/3 CONTROL (45564) PICTURED)
2.300 8.055
2
21
13
3
19
18
16
17
32
24
23
4
9
10
11
11
8
6
7
20
514
22
25
37
1
15
SAFETY CONTACTOR (K1)
HEATER CONTACTOR (K3)
MOTOR CONTACTOR (K2)
SANITIZE DISPENSOR SWITCH
WASH DISPENSOR SWITCH
38
3
3
12

9 SM-PS-100
Item Voltage Phase Part
Number
HEATED WASH SINK CONTROL
Description
1 X X 31207 PANEL, CONTROL ENCLOSURE, PS-100
2 X X SF3-188 SCREW 1/4-20 X 1" SNAKE EYES VP PAN
HEAD
3 X X 103-020 NUT HEX 1/4"-20 S/S
4 X X 122192 WATER LEVEL BOARD ASM
5 X X 29849 SCREW #10-24 X 3/4" TR PHL S/S
6
208/240 3137441 TRANSFORMER, 40VA 208/240V - 24
480 137694 TRANSFORMER, 40VA 480V-24
208/240 1 121716 TRANSFORMER, 75VAC, 208/240V/24
7208-480 3 Z003888 TERMINAL BLOCK 3-POLE
208/240 1 Z003887 TERMINAL BLOCK 2-POLE
8
208-240 329446 OVERLOAD 7-10 AMP LRD14
480 29447 OVERLOAD 4-6 AMP RANGE LRD10
208-240 1 29445 OVERLOAD 9-13 AMP RANGE LRD16
9 X X 77853 FUSE 3.0 AMP TYPE 3 AG
10 X X 77854 FUSE HOLDER TYPE 3 AG
11 208-480 3 148102 CONTACTOR, 3 POLE 24VAC COIL 40FLA
208-240 1 50541 CONTACTOR 50FLA, 24V COIL
12 X X 41655 CONTACTOR, MOTOR, 24VAC COIL
13 X X 31199 HARNESS, CONTROL OUT, HEAT/CHEMICAL
DISP
14 X X 29776 NUT SERT #10-24 HEXAGONAL AVK SS
15 X X 31206 GASKET, CONTROL ENCLOSURE, PS-100,
W/HEAT
16 X X 31932 START SWITCH GREEN MX/PS-100
17 X X 31933 STOP SWITCH RED / MX /PS-100
18 X X 29231 SOAP DISP METAL SWITCH
19 X X 29230 BUTTON GUARD CHEMICAL DISPENSER
20 X X 119829 LUG, GROUND 14-6 AWG
21 X X 28703 SCREW #6-32 X 1/2" PAN PHL MCH S/S
22 X X 28704 NUT HEX #6-32 S/S
23 X X 41943 SCREW, #6-32 X 1-1/4" LG PAN HD, PHIL,
SS
24 X X 41942 SCREW, #6-32 X 1/4 LG, PAN HS, PHIL, SS
25 X X H15377 SCREW 6-32X.38 PPH MS SS
32 X X 31187 OVERLAY, CONTROL, PS-100 W/HEAT, SOAP
DISP
* X X 31198 HARNESS, CONTROL ENCLOSURE, PS-100
W/HEAT, LOW VOLTAGE
*
208-480 3 46573 HARNESS, CONTROL ENCLOSURE, PS-100
W/HEAT, HIGH VOLTAGE, 3PH
208-240 1 46571 HARNESS, CONTROL ENCLOSURE, PS-100
W/HEAT, HIGH VOLTAGE, 1PH
37 X X 31214 PS-100 ENCLOSURE ASSEMBLY
38 X X 27833 STUD 10-24 X 1/2" S/S CD WELD
*Not Shown
Item Voltage Phase Part
Number
NON-HEATED WASH SINK CONTROL
Description
1 X X 31207 PANEL, CONTROL ENCLOSURE, PS-100
2 X X SF3-188 SCREW 1/4-20 X 1" SNAKE EYES VP PAN
HEAD
3 X X 103-020 NUT HEX 1/4"-20 S/S
4 X X 122192 WATER LEVEL BOARD ASM
5 X X 29849 SCREW #10-24 X 3/4" TR PHL S/S
6 208/240 3 137441 TRANSFORMER, 40VA 208/240V - 24
7208-480 3 Z003888 TERMINAL BLOCK 3-POLE
208/240 1 Z003887 TERMINAL BLOCK 2-POLE
8 208-240 1 29446 OVERLOAD 7-10 AMP LRD14
9 X X 77853 FUSE 3.0 AMP TYPE 3 AG
10 X X 77854 FUSE HOLDER TYPE 3 AG
12 X X 41655 CONTACTOR, MOTOR, 24VAC COIL
13 X X 50703 HARNESS, CONTROL OUT, NO HEAT,
CHEMICAL DISPENSER
14 X X 29776 NUT SERT #10-24 HEXAGONAL AVK SS
15 X X 31206 GASKET, CONTROL ENCLOSURE, PS-100,
W/HEAT
16 X X 31932 START SWITCH GREEN MX/PS-100
17 X X 31933 STOP SWITCH RED / MX /PS-100
18 X X 29231 SOAP DISP METAL SWITCH
19 X X 29230 BUTTON GUARD CHEMICAL DISPENSER
20 X X 119829 LUG, GROUND 14-6 AWG
21 X X 28703 SCREW #6-32 X 1/2" PAN PHL MCH S/S
22 X X 28704 NUT HEX #6-32 S/S
23 X X 41943 SCREW, #6-32 X 1-1/4" LG PAN HD, PHIL,
SS
24 X X 41942 SCREW, #6-32 X 1/4 LG, PAN HS, PHIL, SS
25 X X H15377 SCREW 6-32X.38 PPH MS SS
32 X X 31187 OVERLAY, CONTROL, PS-100 W/HEAT, SOAP
DISP
* X X 50544 HARNESS, CONTROL ENCLOSURE, PS-100
NO HEAT, LOW VOLTAGE
*
208-240 3 50545 HARNESS, CONTROL ENCLOSURE, PS-100
NO HEAT, HIGH VOLTAGE, 3PH
208-240 1 50732 HARNESS, CONTROL ENCLOSURE, PS-100
NO HEAT, HIGH VOLTAGE, 1PH
37 X X 31214 PS-100 ENCLOSURE ASSEMBLY
38 X X 27833 STUD 10-24 X 1/2" S/S CD WELD
*Not Shown

10 SM-PS-100
CHEMICAL DISPENSER
2a
2b
1
3
4
5
6a
6b
6c
6d
6e
7
8
9
18
11
10
9
12
13
14
15
16
17
Item Part Number Description
127865 DUAL PUMP CHEMICAL DISPENSER BOX W/ELEMENT
2A 29235 LOCK
2B KEY
328901 OVERLAY
4 29238 SPRING CONE
5 29237 #8-32 X ½” PHILLIPS COUNTER SUNK FLAT HEAD SCREW
6A
29240
PUMP BODY
6B ROLLER PUMP ASSEMBLY
6C 10-32 X 1-1/4 PHILLIPS PAN HEAD MACHINE SCREW
6D PUMP FACEPLATE
6E PINCH TUBE
7 29239 10-24 X 1-3/4 PHILLIPS PAN HEAD MACHINE SCREW
8 29230 BUTTON GUARD
9 29231 SWITCH
10 28704 HEX NUT, 6-32 UNF
11 28067 WIRING HARNESS
12 28703 6-32 UNC X ½” LONG MACHINE SCREW
13 29232 BRIDGE RECTIFIER
14 FL TPE0201 DOUBLE SIDED ADHESIVE PAD ¾” WIDE 1” LONG
15 29234 PUMP MOTOR/GEARBOX
16 29233 SOLID STATE TIMER
17 34381 VELCRO DOT, 1.375 DIA, LOOP SIDE
18 34380 VELCRO DOT, 1.375 DIA, HOOK SIDE
19 27938 KAY BOX LOCKING TAB
20 27858 GASKET
* 44287 HARNESS, INTERNAL, CHEM DISPENSER, DUAL
*Not Shown
MISCELLANEOUS
Part Number Description
28065 WIRING HARNESS EXTENSION – 3FT
28066 WIRING HARNESS EXTENSION – 6FT