PowerBridge NuIPC cPCIS-6230R Series User manual

NuIPC
cPCIS-6230R/6240R Series
2U Height Sub-System for
6U cPCI and Components
User’s Guide

Copyright 2004 ADLINK Technology Inc.
All Rights Reserved.
Manual Rev. 1.1: July 4, 2005
Part Number: 50-15033-201
The information in this document is subject to change without prior notice in
order to improve reliability, design and function and does not represent a
commitment on the part of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental,
or consequential damages arising out of the use or inability to use the product
or documentation, even if advised of the possibility of such damages.
This document contains proprietary information protected by copyright. All
rights are reserved. No part of this manual may be reproduced by any
mechanical, electronic, or other means in any form without prior written
permission of the manufacturer.
Trademarks
NuIPC is a registered trademark of ADLINK Technology Inc.
Other product names mentioned herein are used for identification purposes
only and may be trademarks and/or registered trademarks of their respective
companies.

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Customer Satisfaction is top priority for ADLINK TECHNOLOGY INC. If you
need any help or service, please contact us.
ADLINK TECHNOLOGY INC.
Web Site http://www.adlinktech.com
Sales & Service [email protected]
TEL [phone] FAX [phone]
Address 9F, No. 166, Jian Yi Road, Chungho City, Taipei, 235 Taiwan
Please email or FAX your detailed information for prompt, satisfactory, and
consistent service.
Detailed Company Information
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Address
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Questions
Product Model
Environment
OS:
Computer Brand:
M/B: CPU:
Chipset: BIOS:
Video Card:
NIC:
Other:
Detail Description
Suggestions for ADLINK

Table of Contents
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Table of Contents
How to Use This Manual
................................................................ii
1 Introduction ....................................................................................1
1.1 Product Definition ......................................................................1
1.2 Features.....................................................................................1
1.3 Mechanical Drawing ..................................................................3
1.4 Available Models........................................................................4
1.5 Customized Systems.................................................................4
2 Getting Started ...............................................................................5
2.1 Shipping Contents .....................................................................5
2.2 Installing the Hard Drive ............................................................5
2.3 CompactPCI Card Installation ...................................................9
2.4 Rear Transition Module (RTM) Installation..............................11
2.5 Powering Up the System .........................................................11
3 Backplane Connectors ................................................................13
3.1 cBP-6103R ..............................................................................14
3.2 cBP-6104R ..............................................................................28
3.3 cBP-6403R ..............................................................................42
3.4 cBP-6404R ..............................................................................56
3.5 cBP-6403R/N110.....................................................................70
3.6 cBP-6404R/N110.....................................................................83
4 Cooling Fans.................................................................................95
4.1 Removing and Replacing the Air Filter....................................95
4.2 Mechanical Drawing ................................................................96
4.3 Specifications...........................................................................97
5 Power Supply Unit .......................................................................99
5.1 P1A-6300P ..............................................................................99
5.2 DP1A-6300F ..........................................................................103
6 Specifications .............................................................................107
Important Safety Instructions
.................................................109
Warranty Policy
.............................................................................111

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How to Use This Manual
How to Use This Manual
This manual is designed to help you use the cPCIS-6230R/6240R Series 6U
CompactPCI Sub-system. It is divided into six chapters:
Chapter 1: Introduction, gives an overview of the product features.
Chapter 2: Getting Started, describes the unpacking procedure, setup
and configuration of the sub-system.
Chapter 3: Backplane Connectors, gives a detailed description of the
backplanes used in the cPCIS-6230R/6240R Series sub-
systems.
Chapter 4: Cooling Fans, describes the fans used to cool the sub-
system and how to remove and replace the sub-system air
filter.
Chapter 5: Power Supply Unit, describes the PSU of the cPCIS-
6230R/6240R Series sub-systems.
Chapter 6: Specifications, describes the sub-system’s detailed
specifications,

Introduction
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1
1Introduction
1.1 Product Definition
The cPCIS-6230R and cPCIS-6240R Series sub-systems are designed for
6U cPCI boards with 80mm RTMs and are suitable for computer telephony
applications. The chassis is 2U height and standard 19” rack mount width.
The cPCIS-6230R supports one dual-slot system module and two
expansion cards, while the cPCIS-6240R supports one single -slot system
module and three expansion cards. Both series have a PICMG 2.1 Hot
Swap compliant 32/64-bit 3/4-slot CompactPCI backplanes and a PICMG
2.5 H.110 CT Bus (“no CT Bus” option available).
1.2 Features
General
x19” rackmount, 2U height for 6U cPCI cards with 80mm rear RTMs
for I/O.
xSuitable for one dual-slot system board with two expansion cards
(cPCIS-6230R series) or one single-slot system board with three
expansion cards (cPCIS-6240R series).
xStandard 6U CompactPCI and optional PICMG 2.5 H.110 CT bus.
xPICMG 2.1 Hot Swap compliant 32/64-bit 3/4-slot CompactPCI
backplane with P3 & P5 rear I/O.
xBuilt-in 300W AC-input 1U ATX power supply.(Optional 300W DC-
input 1U ATX PSU)
xBuilt-in slim type floppy and CD-ROM drives.
xInternal bays for one 2.5”HDD and one 3.5” HDD (only one can be
installed due to IDE channel limitations, see Section 2.2).
xGuarded power switch and reset button.
xAir filter is removable via front-panel of chassis.
xComprehensive EMC shielding.

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Introduction
Boards Space
xBoard space supports standard 6U height and 4-slot width
xBoth front access and rear access are possible
CompactPCI Compliancy
xPICMG 2.0 CompactPCI core specification R3.0
xPICMG 2.1 CompactPCI hot swap R2.0
xPICMG 2.5 CompactPCI Computer Telephony R1.0 (optional)
Enclosure
xEIA RS-310C 19” 2U height rackmount enclosure
xCoated metal plate outer covering

Introduction
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3
1.3 Mechanical Drawing
FDD&CD-ROM
Drive Space
LED Indicator
(+3.3V, +5V, +12V, -12V)
Guarded Power
On/Off and
Reset Switch
Chassis Front View Fan Filter
Chassis
Grounding
AC-IN Power Switch
and AC Inlet
Chassis Rear View (AC in)

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Introduction
1.4 Available Models
The cPCIS-6230R/6240R Series comes in the following models:
xcPCIS-6230R- 32-bit, 3-slot, AC in PSU
xcPCIS-6240R- 32-bit, 4-slot, AC in PSU
xcPCIS-6230R/64 - 64-bit, 3-slot, AC in PSU
xcPCIS-6240R/64 - 64-bit, 4-slot, AC in PSU
xcPCIS-6230R/64/N110- 64-bit, 3-slot, w/o H.110 bus, AC in PSU
xcPCIS-6240R/64/N110- 64-bit, 4-slot, w/o H.110 bus, AC in PSU
xcPCIS-6230R/DC - 32-bit, 3-slot, DC in PSU
xcPCIS-6240R/DC - 32-bit, 4-slot, DC in PSU
xcPCIS-6230R/64/DC - 64-bit, 3-slot, DC in PSU
xcPCIS-6240R/64/DC - 64-bit, 4-slot, DC in PSU
xcPCIS-6230R/64/N110/DC - 64-bit, 3-slot, w/o H.110 bus, DC in PSU
xcPCIS-6240R/64/N110/DC - 64-bit, 4-slot, w/o H.110 bus, DC in PSU
1.5 Customized Systems
Sub-systems can also be customized to meet individual needs. To
customize a sub-system please contact an ADLINK dealer. For complete
systems, users must order CPU modules in addition to the sub-system.

Getting Started
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2Getting Started
In this chapter, we will describe the unpacking procedure of the sub-system
and installation procedure of the hard drive and CompactPCI cards.
2.1 Shipping Contents
Check the shipping carton for any damage. If the shipping carton and
contents are damaged, please notify the dealer for a replacement. Retain
the shipping carton and packing material for inspection by the dealer. Obtain
authorization before returning any product to ADLINK.
Check that the following items are included in the package. If there are any
missing items, please contact your dealer:
xOne cPCIS-6230R or cPCIS-6240R sub-system
xThis User’s Manual
xAccessory Package: includes power cords for 110V and 220V wall
sockets, replacement air filter, ergonomic rackmount handles, and
pouch containing screws, zip ties, etc..
2.2 Installing the Hard Drive
The cPCI-6230R and cPCIS-6240R sub-systems have internal bays for one
2.5”HDD and one 3.5” HDD. However, only one HDD can be installed as the
single (primary) IDE channel is shared with the built-in CD-ROM drive. You
must configure the hard drive as either Master or Slave using jumper settings
before installing the hard drive.
If your system board has an on board HDD, it will be on the secondary IDE
channel.

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Getting Started
Hard Drive Installation Procedure
1. Remove the screws attaching the lid to the top of the chassis (12 on
top, 4 on each side).
2. Remove the lid.
3. Remove the screws attaching the filter cover to the chassis (4 on
front, 3 on bottom).
4. Remove the filter cover and filter (see photo below).
5. Remove the screws attaching the CD-ROM drive to the chassis (3
on front, 1 at rear).

Getting Started
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7
6. Lift the CD-ROM drive up and pull it towards the front of the chassis.

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Getting Started
7. Remove the screws attaching the hard drive bracket to the chassis
(2 on each side).
8. Remove the bracket and insert one hard drive (either 2.5” or 3.5”).
9. Attach the hard drive using the screws provided in the Accessory
Package (2 per side).
3.5” HDD shown

Getting Started
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9
10. Attach the appropriate IDE/ATA cable for the hard drive being
installed. Attach the power cable if installing a 3.5” drive (power for
2.5” drives is integrated into the connector).
11. Replace the hard drive bracket and secure it to the chassis using
the screws removed in step 7.
12. Reverse steps 1 through 6 to reassemble the sub-system.
2.3 CompactPCI Card Installation
CompactPCI connectors are rigid, and therefore require careful handling
when inserted and removed. Improper manipulation of the cards will result in
damage to the backplane.
System slots usually have some obvious indicators, something like red card
guide rail, triangle mark enclosing the slot number on the backplane. The
system card only can be installed in the system slot, and do not insert system
card into any other slot, or insert any peripheral card into system slot.
The handles on CompactPCI card helps users to install or remove easily and
safety. Please follow the procedures below to install a CompactPCI module
into a chassis:
2.5” HDD shown

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Getting Started
CompactPCI Card Installation Procedure
1. Place the sub-system on a level surface or rackmount it. Remove the
blanking plates where required by undoing the retaining screws at each
end. Retain the blanking plates for possible future use. The system
should not be put into use without blanking plates for all empty slots,
otherwise the EMC and cooling performance will be compromised
2. Hold the SBC module or peripheral card horizontally. Make sure that
the handles are unlatched (i.e. that they are spread outwards). If
necessary, unlatch the handle by pressing on the release button with
your thumb.
3. Carefully insert the module into the desired slot by sliding the edges of
the board into the appropriate card guide rail. Take care to ensure
correct alignment of the card with the chassis during insertion to prevent
damage to the card and/or backplane.
4. Continue inserting the card until the handles engage with the chassis.
5. Pull inwards on the handles for final insertion. Ensure that the red
buttons on the handles fully latch into position as unless this is done the
card is not correctly inserted.
6. To remove the module, press the red release buttons, and reverse
steps 1 through 5 above.
cPCIS-6230R shown
cPCIS-6230R shown

Getting Started
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2.4 Rear Transition Module (RTM) Installation
The installation and removal procedures for RTMs are the same as for
CompactPCI cards. Since RTMs are shorter than the CompactPCI cards,
they require more careful handling during installation and removal.
Note: We strongly recommended the use of RTMs with AB type connectors
to prevent the damage to the backplane during RTM installation.
2.5 Powering Up the System
Before connecting the power cord to the system, make sure the AC-in power
switch is in the O(off) position (see Section 1.3, Mechanical Drawing,
Chassis Rear View).
The cPCIS-6230R/40R sub-systems feature a guarded power switch and
reset button that provide ATX power control capability. Use the tool provided
in the Accessory Packet or a suitably shaped object (such as a pen) to
actuate the power switch and reset button.
power switch
reset button
Voltage Indicato
r
LEDs

Backplane
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13
3Backplane Connectors
In this chapter, we will describe the backplanes for the cPCIS-6230R/6240R
Series. The following list outlines the backplanes that correspond to each
model.
Model* Type Backplane
cPCIS-6230R 32-bit, 3-slot cBP-6103R
cPCIS-6240R 32-bit, 4-slot cBP-6104R
cPCIS-6230R/64 64-bit, 3-slot cBP-6403R
cPCIS-6240R/64 64-bit, 4-slot cBP-6404R
cPCIS-6230R/64/N110 64-bit, 3-slot cBP-6403R/N110
cPCIS-6240R/64/N110 64-bit, 4-slot cBP-6404R/N110
* The DC input versions of the corresponding models have the same backplane.

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Backplane
3.1 cBP-6103R
The backplane for the cPCIS-6230R 6U 32-bit, 3-slot chassis is the
cBP-6103R, a 6U 3-slot H.110 32-bit CompactPCI backplane with rear I/O.
Mechanical Drawing
rP4 rP5 rP3
V (I/O)
IDE Connectors
cBP-6103R Rear View
P1
P2
P3P4 (H.110 CT Bus)P5
System
Slot
cBP-6103R Front View
System
Slot