Powermat Pm-kpu-4800m User manual

PM0804

USER MANUAL

PLACE IMAGE HERE

PNEUMATIC IMPACT WRENCH

PM-KPU-4800M

ORIGINAL MANUAL

TABLE OF CONTENTS

TABLE OF CONTENTS ................................................ .................................................. .................................................. .................... 2

WARNING / INFORMATION SYMBOLS .............................................. .................................................. .................... 3

PURPOSE OF THE DEVICE ................................................ .................................................. .......................................... 4

TECHNICAL DATA................................................ .................................................. .................................................. ......... 4

SAFETY RULES................................................ .................................................. ............................................... 5

General safety instructions ............................................... .................................................. .................................................. ........... 5

Hazards related to parts thrown out ............................................. .................................................. ............................................. 5

Entanglement hazards .............................................. .................................................. .................................................. ........... 5

Work-related hazards .............................................. .................................................. .................................................. ...................... 6

Hazards related to repetitive movements ............................................. .................................................. ............................................ 6

Hazards caused by accessories ............................................... .................................................. .................................................. ..... 6

Risks related to the workplace ............................................. .................................................. .................................................. ....... 6

Hazards related to fumes and dusts ............................................ .................................................. .................................................. ...... 6

Noise hazard ................................................ .................................................. .................................................. .................................. 7

Vibration hazard ................................................ .................................................. .................................................. ............................... 7

CONSTRUCTION OF THE DEVICE ................................................ .................................................. .................................................. ..8

HOW TO USE THE DEVICE ................................................ .................................................. .................................................. ..9

Operating conditions ................................................ .................................................. .................................................. ................................ 9

Using the Tool ................................................ .................................................. .................................................. ............................. 9

MAINTENANCE AND REPAIR ............................................... .................................................. ............................................ 10

Tool maintenance before each use ............................................. .................................................. ............................................ 10

Other maintenance activities ............................................... .................................................. .................................................. ................. 10

Troubleshooting ................................................ .................................................. .................................................. ................................... 10

TROUBLESHOOTING................................................ .................................................. .................................... 11

Daily maintenance ................................................ .................................................. .................................................. .......................... 11

WARRANTY................................................. .................................................. .................................................. ............... 11

Manufacturer warranty exclusions ............................................... .................................................. .................................................. .......... 11

Service ................................................. .................................................. .................................................. .................................................. .. 12

DISPOSAL OF USED DEVICES ............................................... .................................................. .................................. 12

MANUFACTURER'S DATA ................................................ .................................................. .................................................. .... 13

PART DIAGRAM ................................................ .................................................. .................................................. ......... 14

Exploded view ................................................ .................................................. .................................................. ..................................... 14

DECLARATION OF CONFORMITY ................................................ .................................................. .............................................. 14

WARNING / INFORMATION SYMBOLS

ATTENTION: Before using the device, carefully read the instruction manual and safety

recommendations. Keep the instructions.

ATTENTION: Use protective headphones.

ATTENTION: Use safety glasses.

ATTENTION: The use of a dust mask is recommended

ATTENTION: Use protective gloves.

ATTENTION: The use of protective clothing is recommended.

SIGN OF CROSSED BASKET: An order to collectively collect used equipment

and to throw it away with other waste. Refer to the "DISPOSAL OF USED

DEVICES" section Error! Source of reference not found. ".

The manual contains basic information related to the product, however, due to continuous improvement of our

devices, the data in the manual may differ from the actual. Please pay attention to any differences that may occur.

PURPOSE OF THE DEVICE

A pneumatic wrench is a tool powered by a stream of compressed air under appropriate pressure. With the use of

socket wrenches put on the driver, it is possible to tighten and unscrew the screws, especially where high torque is

required. Correct, reliable and safe operation of the tool depends on proper use.

Warning! For your own safety, read this manual and the general instructions for safe use before using the

device. All electrically operated components should be in accordance with this manual.

Any use other than that described in this manual is not in accordance with the intended use of the device. The user /

owner, and not the manufacturer, is responsible for any damages or injuries resulting from improper use or changes

to the construction of the device. As part of the continuous improvement of its products, the manufacturer reserves

the possibility of minor differences in this manual, which should be noted.

The device may only be repaired and maintained by an authorized service center.

For safety reasons, the device must not be used by children and adolescents under 18 years of age

and by persons under the influence of alcohol, drugs or other intoxicants.

Persons who have not read this manual, please read it carefully before using the device for the first

time.

TECHNICAL DATA

Model PM-KPU-4800M

No-load rotation 4500 / min 1

Maximum torque 4800Nm

Driver size 1 "

Recommended working pressure 8 - 12 [bar]

Air flow required

Sound pressure level

LP:

Sound pressure level

Lion:

Vibration level

300l / min

108dB (A)

119dB (A)

11m / s 2, ( K = 1.5)

Net weight 14 kg

SAFETY RULES

ABOUT GENERAL SAFETY INSTRUCTIONS

Before you start working with this device, familiarize yourself with all the controls. Practice handling

the device and ask a professional to explain its functions, operation and techniques. Make sure that in

the event of a failure you can turn off the device immediately. Improper use of the device can lead to

serious injuries.

Protective devices and personal protective equipment are intended to protect your own health and the health of

third parties and to ensure that the device works properly.

• Use only spare parts and accessories supplied and recommended by the manufacturer.

Do not try to repair the device yourself, unless you have the appropriate training to do so. Any work not

described in this manual may only be performed by authorized service centers.

Do not carry the device by the cord. Do not use the cord to pull the plug out of the mains. Protect the cable

from high temperatures, oil and sharp edges.

Do not use the device near flammable liquids or gases. There is a risk of fire or explosion if this is not done.

The user is responsible for accidents or injuries to other people and for any damage to their property.

Always use the knife guard when transporting and storing the machine. Store the device in a dry place out

of the reach of children.

Please treat your device carefully. Keep the machine in such a condition that the quick couplings are firmly

attached to the hose and wrench.

•

WITH HAZARDS RELATED TO EJECTED PARTS

Damage to the workpiece, accessories, or even the insertion tool can cause the part to be ejected at high speed.

Always wear impact resistant eye protection. The degree of protection should be selected depending on the work

performed. Make sure the workpiece is securely held.

WITH HAZARDS RELATED TO Tangle

Entanglement hazards can result in choking, scalding, and / or cutting injuries if loose clothing, jewelry, hair, or

gloves are not kept away from the tool or accessories. The gloves can become entangled by the rotating tab and can

cut or break your fingers. Rubber coated or metal reinforced gloves can easily become tangled in the attachments on

the tool carrier. Do not wear loose fitting gloves or gloves with cut or frayed fingers. Never hold a flight dog, socket or

dog extension. Keep your hands away from the rotating drivers.

WITH HAZARDS RELATED TO WORK

Using the tool may expose operator's hands to hazards such as crushing, impact, cutting, abrasion and heat. Wear appropriate gloves to

protect your hands. The operator and maintenance personnel should be physically capable of handling the quantity, weight and power of the

tool. Hold the tool correctly. Be ready to resist any normal or unexpected movements and keep both hands available at all times. In the event

that reaction torque absorbers are required, the use of a support arm is recommended where possible. However, if this is not possible, it is

recommended to use side handles for straight tools and tools with a pistol grip. The use of torque rods for angle screwdrivers is recommended.

In any case, it is recommended to use reaction torque absorbers above: 4 Nm for straight tools, 10 Nm for tools with pistol grip, 60 Nm for

angled screwdrivers. In the event of a power cut, release pressure on the start and stop device. Use only lubricants recommended by the

manufacturer. Fingers can be crushed in screwdrivers with open grippers. Do not use tools in confined spaces, and avoid crushing your hands

between the tool and the workpiece, especially during unscrewing. Use only lubricants recommended by the manufacturer. Fingers can be

crushed in screwdrivers with open grippers. Do not use tools in confined spaces, and avoid crushing your hands between the tool and the

workpiece, especially during unscrewing. Use only lubricants recommended by the manufacturer. Fingers can be crushed in screwdrivers with

open grippers. Do not use tools in confined spaces, and avoid crushing your hands between the tool and the workpiece, especially during

unscrewing.

WITH RISKS RELATED TO REPEATED MOVEMENTS

When using an air tool for repetitive motion work, the operator is exposed to discomfort in the hands, arms,

shoulders, neck, or other parts of the body. When using an air tool, the operator should adopt a comfortable posture

to properly position the feet and avoid strange or unbalanced postures. The operator should change the posture

during long work, it will help to avoid discomfort and fatigue. If the operator experiences symptoms such as persistent

or recurring discomfort, pain, throbbing pain, tingling, numbness, burning, or stiffness. He should not ignore them, he

should tell his employer and consult a doctor.

WITH HAZARDS CAUSED BY ACCESSORIES

Disconnect the tool from the power source before changing the inserted tool or accessory. Do not touch attachments and

accessories while the tool is running, as this increases the risk of cuts, burns, or injury due to vibration. Use accessories

and consumables only in sizes and types recommended by the manufacturer. Only use impact sockets that are in good

condition, poor condition or non-impact sockets used with percussion tools may break apart and become a projectile.

WITH RISKS RELATED TO THE WORKPLACE

Slips, trips and falls are the main causes of injury. Beware of slippery surfaces caused by the use of the tool, as well

as tripping hazards due to air installation. Proceed with caution in unfamiliar surroundings. There may be hidden

dangers such as electricity or other utility lines. The air tool is not intended for use in potentially explosive

atmospheres and is not insulated against contact with electrical energy. Make sure that there are no electric cables,

gas pipes, etc. that could be hazardous if damaged with a tool.

WITH HAZARDS RELATED TO FUMES AND DUST

Dust and fumes from an air tool can cause ill health (for example, cancer, birth defects, asthma and / or dermatitis), it

is essential to: assess the risks and implement appropriate control measures for these hazards. The risk assessment

should include

the effect of dust created with the tool and the possibility of disturbing the dust that exists. The air outlet should be directed to

minimize the induction of dust in a dusty environment. Where dust or fumes are generated, priority should be given to

controlling them at the source of the emission. All integrated functions and equipment for collecting, extracting or reducing dust

or smoke should be properly used and maintained in accordance with the manufacturer's recommendations. Use respiratory

protection in accordance with the employer's instructions and in accordance with hygiene and safety requirements.

WITH NOISE DANGER

Exposure to high levels of noise can cause permanent and irreversible hearing loss and other problems such as

tinnitus (ringing, buzzing, whistling or humming in the ears). It is essential to assess the risks and implement

appropriate control measures to address these risks. Appropriate controls to reduce risk may include measures such

as: damping materials to prevent 'ringing' of the workpiece. Use hearing protection in accordance with the employer's

instructions and in accordance with hygiene and safety requirements. The operation and maintenance of the air tool

should be carried out in accordance with the recommendations of the instruction manual, it will avoid unnecessary

increase of the noise level. If your air tool has a muffler, always make sure it is properly installed when using the tool.

Choose, maintain and replace worn tools inserted according to the recommendations of the operating manual. This

will avoid unnecessary noise increase.

WITH VIBRATION HAZARD

Exposure to vibration can cause permanent nerve damage and damage to the blood supply to the hands and arms. Keep hands away from screwdriver

slots. Dress warmly when working in cold weather and keep your hands warm and dry. If you experience numbness, tingling, pain, or whitening of the skin

in your fingers and hands, stop using the Air Tool, then inform your employer and consult a physician. Operation and maintenance of the air tool in

accordance with the instructions in the instruction manual will avoid an unnecessary increase in the vibration level. Do not use worn or poorly fitted

attachments as this can significantly increase the vibration level. Select, maintain and replace worn tools in accordance with the recommendations in the

instruction manual. This will avoid an unnecessary increase in the vibration level. Over there, shielding mounting should be used where possible. If possible,

support the weight of the tool in a stand, tensioner or balancer. Hold the tool with a light but firm grip taking into account the required reaction forces, as the

risk of vibration is usually greater when the gripping force is higher. Additional Safety Instructions for Air Tools Pressurized air can cause serious injury: -

always shut off air, de-pressurize the hose, and disconnect the tool from the air supply when: Not in use, before changing accessories or when making

repairs. - never direct air at yourself or anyone else. Hitting the hose can cause serious injury. Always inspect for damaged or loose hoses and couplings.

Direct cold air away from your hands. Do not use the quick coupler at the inlet of the impact tool and air / hydraulic tool. Use threaded fittings made of

hardened steel (or a material of similar strength). Whenever universal screw connections (claw connections) are used, safety bolts and securing connectors

must be used against possible damage to the connections between the hoses and between the hose and the tool. Do not exceed the maximum air pressure

specified for the tool. Air pressure is safety critical and affects performance in variable torque systems and continuous speed tools. In that case, they should