POWERWINCH PW0-P77724 User manual

P1052101AVr1 Printed in USA May, 2012
OWNER'S MANUAL
24' Class Rope Anchor Winch
FISHING AND PONTOON BOAT ANCHOR WINCH
PW24101
The 24’ Class anchor winch is a 12VDC power winch that retrieves and deploys
river, mushroom, or navy type anchors using nylon rope.
These anchor winches feature power-in and power-out operation with a switch
that can be mounted on the helm.
The 24’ anchor winch has an integral roller davit.

PROPRIETARY STATEMENT
The Powerwinch Anchor Winch is a product of Carefree of Colorado, located in
Broomfield, Colorado, USA. The information contained in or disclosed in this document
is consideRED proprietary to Carefree of Colorado. Every effort has been made to
ensure that the information presented in the document is accurate and complete.
However, Carefree of Colorado assumes no liability for errors or for any damages that
result from the use of this document.
The information contained in this manual pertains to the current configuration of the
models listed on the title page. Earlier model configurations may differ from the
information given. Carefree of Colorado reserves the right to cancel, change, alter or
add any parts and assemblies, described in this manual, without prior notice.
Carefree of Colorado agrees to allow the reproduction of this document for use with
Carefree of Colorado products only. Any other reproduction or translation of this
document in whole or part is strictly prohibited without prior written approval from
Carefree of Colorado.
TABLE OF CONTENTS
Safety Information...................................................................................1
General Safety Information ........................................................................... 1
Specifications..........................................................................................2
Required Materials (not included with winch)................................................ 2
Mounting the Unit....................................................................................3
Wiring the Unit.........................................................................................5
Testing the Unit............................................................................................. 6
Loading the Rope....................................................................................6
Attaching the Anchor..............................................................................6
Operating the Winch...............................................................................7
Safety Chain.................................................................................................. 7
Maintenance.................................................................................................. 7
Troubleshooting Guide.................................................................................. 7
Replacement Parts List ..........................................................................8
Warranty...................................................................................................9
Powerwinch 2145 W. 6th Avenue Broomfield, CO 80020
by Carefree of Colorado www.powerwinch.com

POWERWINCH 24' CLASS ROPE ANCHOR WINCH
1
SAFETY INFORMATION
WARNING AWARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH,
IF NOT AVOIDED,COULD RESULT IN DEATH OR SERIOUS INJURY AND/OR MAJOR PROPERTY
DAMAGE.
CAUTION ACAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT
MAY CAUSE MINOR TO MODERATE PERSONAL INJURY AND/OR PROPERTY DAMAGE.IT MAY
ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES.
NOTE: A note indicates further information about a product, part, or step.
Tip: A tip provides helpful suggestions.
GENERAL SAFETY INFORMATION
The following Safety Precautions Must be Followed at ALL Times
Failure to follow the warnings and cautions in this manual could result in
serious injury and/or property damage.
Thoroughly read the manuals furnished with this product and be familiar with the
controls. Do not allow individuals to operate the winch without understanding the
safe operation and procedures for the equipment.
WARNINGS
ALWAYS unplug the wiring harness before attempting to install, relocate,
service or perform maintenance on the unit.
NEVER use the winch to lift or move people or animals.
NEVER use the winch for overhead lifting.
NEVER attempt to pull a load greater than the rated load of the winch.
NEVER use the winch to exclusively hold, support or permanently secure the
load. Use separate straps to support the load.
ALWAYS stand away from the winch during operation. ALWAYS stand clear of
the area behind and between the load or anchor point and the winch.
Serious injury could occur if the rope breaks.
ALWAYS keep hands clear of the cable spool (drum area).
ALWAYS wear leather gloves when handling the rope and chain.
NEVER wear loose fitting clothes, scarves, ties or jewelry when operating the
winch. Loose clothing can become caught in moving parts.
NEVER place foreign objects in the gypsy while retrieving or free falling the
anchor. Serious injury can occur.
ALWAYS tie off the anchor to a secure mount (e.g. a deck cleat) for storage
and after lowering the anchor. NEVER use the winch to tie off the anchor.
ALWAYS use the recommended rope and chain rode (a rode is a length of
rope and chain).

24' CLASS ROPE ANCHOR WINCH POWERWINCH
2
SPECIFICATIONS
Anchor
Weight Line Speed (No Load) Rope Motor Voltage Circuit Breaker Unit Weight Dimensions (L x W x D)
40 lbs.
(max.) 80 ft/sec 3/16" x 100' Nylon 12VDC 15A 20 lbs. 10.5" x 6 x 9.25
REQUIRED MATERIALS (NOT INCLUDED WITH WINCH)
Marine grade plywood for under deck support (optional).
Loctite 242 thread locker or equivalent (optional).
Silicone sealant.
Navy, River or Mushroom style anchor up to a maximum weight of 40 lbs.
Shackle to attach anchor to rope.

POWERWINCH 24' CLASS ROPE ANCHOR WINCH
3
MOUNTING THE UNIT
Bow Roller
Safety Cover
#8 x 1/4" Screw (x2)
Safety Chain
Cover
1/4 x 3" Screw
(x 4)
PW24001
1/4" Fender Washer
Lock Washer
Nut
(x 4)
Template
Drill Holes as
Shown on Template
(5 total)
Edge of Deck
Align End of Frame with Deck Edge
Center of Roller
Mounting Template For 24' Anchor Winch
For Technical Assistance: 303-469-3324
5/16" HOLE THROUGH
Winch Mounting Hole
(4 plcs)
5/16" HOLE THROUGH
Motor Wire Hole
1 3/8"
3 1/2"
5 5/8"
2"
2"
5"
5"
056014-001 Template

24' CLASS ROPE ANCHOR WINCH POWERWINCH
4
1. If not previously done, remove the 4 screws and cover and set aside.
2. Place the mounting template on the deck in the desired location and secure
with tape.
2.1. The winch may be mounted on the fore (front) or aft (rear) of the boat.
2.2. When mounted, the roller assembly must extend past the deck to allow
anchor to clear the deck when retrieving or when the anchor is docked
in the roller.
3. Drill the holes as marked on the template.
4. Remove the template.
5. Assemble the safety chain.
5.1. Place one split ring at one end of the chain.
5.2. Attach the safety bar to the other end of the chain using a split ring.
NOTE: It may be necessary to remove links after the anchor has been
attached and drawn up. The chain should be tight when attached to the
anchor.
6. Place a bead of silicone sealant around the base of the winch and the
around the newly drilled mounting holes.
7. Set the anchor on the deck and align the holes in the frame with the holes
drilled in the deck.
8. Secure the winch to the deck using four (4) each of 1/4 x 3" bolt, fender
washer, lock washer and nut. On the forward bolt, slide the bolt through the
open split ring of the safety chain then slide the bolt through the frame and
deck hole.
9. Attach the davit roller assembly to the frame as shown.
10. Attach the safety cover using two (2) #8 x 1/4" pan head screws.

POWERWINCH 24' CLASS ROPE ANCHOR WINCH
5
WIRING THE UNIT
WARNINGS
ALWAYS disconnect the battery before working on electrical equipment.
ALWAYS use the recommended wire size and rated circuit breakers. Failure to use
the furnished and recommended sizes can cause a fire hazard and void warranty.
When routing the wiring, avoid sources of heat.
When routing the wiring, avoid sharp edges that can cut or fray the wire insulation.
1. Locate a suitable location for the
switch. Ensure that there is
adequate room behind the
mounting surface for the switch
and wiring.
2. Cut a 1" x 1 3/4" hole into the
surface.
3. Push the switch into the switch
plate from the back of the plate.
Secure using the threaded
switch boot. Set switch aside.
4. Route one RED and one BLACK 12 awg wire from the anchor to the switch
location. Be sure to allow adequate wiring to make connections, allow the
wire to have some slack when routing. Secure the wires with wire ties.
5. At the winch, attach the new wires to the motor wires using the butt connectors.
Ensure that the crimps are solid and that the wires cannot come loose.
Anchor
Winch
Control
Switch
(D) (C)
(B) (A)
15A Circuit Breaker
Battery
Black 12awg
Red 12awg
Black 12awg
Red 12awg
PW24003
6. At the switch position, terminate wire with a 12awg 1/4" female disconnect.
Ensure that the crimp is solid and cannot pull off.
7. Connect the wires to the switch. The RED wire goes to terminal "B" and the
BLACK wire goes to terminal "A".
8. Route one RED and one BLACK 12 awg wire from the switch to the battery
location. Be sure to allow adequate wiring to make connections, allow the
wire to have some slack when routing. Secure the wires with wire ties.
9. At the switch position, terminate wire with a 12awg 1/4" female disconnect.
Ensure that the crimp is solid and cannot pull off.
10. Connect the wires to the switch. The RED wire goes to terminal "C" and the
BLACK wire goes to terminal "D".
1"
1 3/4"
ANCHOR WINCH
CONTROL SWITCH
UP
DOWN
POWERWINCH
#10 Pan Head Screw
(4 plcs)
Switch
Switch Plate
Switch
Boot
PW24002

24' CLASS ROPE ANCHOR WINCH POWERWINCH
6
11. Push the switch and wires into the switch mounting hole. Secure the switch plate
using 4 #10 screws.
12. At the battery, terminate the BLACK wire with a 5/16 ring terminal. Connect
wire to the negative post of the battery.
13. Terminate the RED wire with a #10 ring terminal. Attach the wire to the 15A
circuit breaker on the post opposite the buss bar.
14. Attach the circuit breaker to the positive (+) post of the battery.
TESTING THE UNIT
1. Ensure that all connections are secure and correct.
2. Without rope, press and hold switch in upward position. If wiring to switch terminals
is correct, the spool will spin counterclockwise (toward the rear of the winch).
If the motor runs in the wrong direction, switch is incorrectly wired. To
correct, switch the anchor red and black wires on back of the switch.
LOADING THE ROPE
1. Feed rope through davit or bow roller and pull toward
anchor winch. Make sure rope is not twisted or kinked
and can freely run through bow roller or davit.
2. Insert the rope through the hole located in the side of the
drum (from the side opposite of the countersunk hole).
3. Feed enough rope through to tie an overhand knot at the
end of the rope.
4. Pull the rope back until the knot is seated in the
countersunk opening.
5. Keep tension on the rope and feed the rope on the drum
by running the anchor winch with the switch in the up
position. Correct rotation is essential for proper
operation. The rope must feed from the top of the drum.
6. Install the cover onto the winch.
ATTACHING THE ANCHOR
Use a river, mushroom or navy type anchor up to a maximum weight of 40 lbs.
CAUTION DO NOT EXCEED THE 40LB MAXIMUM WEIGHT RATING OF THE WINCH.
THE WINCH WILL NOT OPERATE CORRECTLY IF THE ANCHOR IS TOO HEAVY.
1. Tie an appropriate sized
anchor shackle (not
included) to the end of the
rope. Test that the knot
will not slip or come apart.
2. Attach the shackle to the
anchor.
Anchor
Shackle
Rope Knotted
on Shackle
Anchor
PW24005
PW24004
Over Hand
Knot

POWERWINCH 24' CLASS ROPE ANCHOR WINCH
7
OPERATING THE WINCH
The anchor winch is simple to operate.
To Lower: Press the switch in the down position to lower the anchor.
To Raise: Press the switch in the up position.
CAUTION DO NOT PULL THE BOAT TO THE ANCHOR POINT WITH THE ANCHOR WINCH.
THIS CAN CAUSE DAMAGE TO THE WINCH MOTOR.ALWAYS USE THE BOAT MOTOR TO MOVE
TOWARD THE ANCHOR POINT.
SAFETY CHAIN
The safety chain is designed to hold the anchor in place when the anchor winch
is not in use. The safety chain is used when the anchor is in the UP position.
WARNING.ALWAYS ATTACH THE SAFETY
CHAIN WHEN THE ANCHOR IS IN THE UP POSITION.IF THE
ANCHOR SHOULD BREAK LOOSE WHEN THE BOAT IS
CRUISING OR BEING TRAILERED,SEVERE DAMAGE
AND/OR INJURY CAN OCCUR.
To attach the safety chain, slide the safety bar
through the shackle.
Note: The chain should fit tightly to securely hold
the anchor. Remove chain links as necessary.
MAINTENANCE
Following each boat outing, flush exterior of winch with fresh water. Use only
mild detergents to clean exterior. Use of solvents can cause damage to the
finishes and seals, as well as void product warranty
Check electrical connections every 6 months for corrosion. Replace any
connection or wire which is damaged, corroded, frayed or worn.
Check rope periodically for abrasion or deep cuts. Never splice an old rope with
a new rope. If replacement is necessary, use only Powerwinch® rope
specifically designed for this product.
TROUBLESHOOTING GUIDE
WINCH DOES NOT OPERATE
A. Confirm power to winch
Correct as required.
1.Check battery is fully charged
2.Confirm connections are tight & clean.
3.Check wires are worn or bare that may
cause shorts
B. Check circuit breaker at battery
Bypass circuit breaker and test winch.
Does the winch run?
CAUTION Do not operate the winch
without the circuit breaker. Removing the CB
from the circuit is ONLY for testing.
YES If winch runs, circuit
breaker is bad, replace.
NOReconnect circuit breaker
and go to step C.
C. Anchor is too heavy Correct as required.
The maximum anchor weight for this winch is
40 lbs.
PW24006
Safety Bar
Chain
Shackle

24' CLASS ROPE ANCHOR WINCH POWERWINCH
8
REPLACEMENT PARTS LIST
ANCHOR WINCH
CONTROL SWITCH
UP
DOWN
POWERWINCH
PW24501
1
2
3
4
5
6
7
8
9
10
10
10
Item Description Description Notes
1 R001418 Cover Kit
2 R001417 Motor Kit
3 R001421 Rope Spool
4 R001425 Bearing
5 R001423 Safety Chain Kit
6 R001426 Bow Roller Kit
7 P2210700AJ Rope, Nylon, 3/16" x 100'
8 R001419 Switch Kit
9 R001422 Circuit Breaker Kit, 15amp
10 R001424 Fastener Kit