Powr-Flite PFX3S Guide

Safety, Operation, and Maintenance Manual for
SELF-CONTAINED CARPET EXTRACTOR MODEL PFX3S
Read and follow all instructions,
warnings and cautions before using
this self-contained extractor!
X8490
A Tacony Company
Fort Worth, TX 76140

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READ ALL INSTRUCTIONS BEFORE USING!
CARE OF THIS SELF-CONTAINED EXTRACTOR
Treat this unit as you would any other high grade precision
made product. Dropping, unreasonable bumping across
thresholds and other misuses may result in a damaged unit
which will not be covered by warranty. When not in use,
power cord should be wrapped around handle for storage.
Read this manual completely before operating this extractor. It
is important to follow instructions, in this manual, to prevent the
possibility of injury or damage to the user and/or machine.
Congratulations on purchasing a Powr-Flite self-contained
extractor. Given proper care, this product will provide you
many years of trouble-free operation. All parts have passed
rigid quality control standards before being assembled to
produce the finished product.
Prior to packaging, the extractor is again inspected to ensure
proper assembly. This unit is protectively packed to prevent
damage in shipment. We recommend removal and inspec-
tion of unit upon delivery for possible damage in transit.
Only a visual examination will reveal damage that may have
occurred.
If damage is discovered, immediately notify the transportation
company that delivered your extractor. As a shipper, we are
unable to report claims for concealed damage. You must
originate any claim within 5 days of delivery.
This manual is for your protection and information. PLEASE
READ CAREFULLY since failure to follow precautions could
result in discomfort or injury. When using electrical equip-
ment, basic safety precautions should always be followed.
THANK YOU FOR CHOOSING POWR-FLITE
TABLE OF CONTENTS
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY PRECAUTIONS (English) . . . . . . . . . . . . . . . . . . 3
SAFETY PRECAUTIONS (Spanish) (French). . . . . . . . . . . . 4
GROUNDING INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . 6
GENERAL INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . 7
Machine Components . . . . . . . . . . . . . . . . . . . 7, 8
Machine Operation. . . . . . . . . . . . . . . . . . . . . . . 7
Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . 7
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Routine Care & Maintenance . . . . . . . . . . . . . . 8, 9
MAINTENANCE GUIDE. . . . . . . . . . . . . . . . . . . . . . . . . 9
ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . 10, 11
1

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2
IMPORTANT SAFETY PRECAUTIONS
WARNING!: To reduce the risk of fire, electric shock, or injury
When using this self-contained extractor, basic precautions should
always be followed, including the following:
1) DO NOT leave unit when plugged in. Unplug from
outlet when not in use and before servicing.
2) DO NOT allow unit to be used as a toy. Close
attention is necessary when used around or near chil-
dren.
3) Use only as described in this manual. Use only
manufacturer’s recommended attachments.
4) DO NOT use with damaged cord or plug. If unit is not
working properly because it has been dropped,
dropped into water, left outdoors, or damaged in any
way, contact a service center of Powr-Flite.
5) DO NOT pull or carry by cord, use cord as a handle,
close door on cord, or pull cord around sharp edges or
corners. DO NOT run unit over cord. Keep cord away
from heated surfaces.
6) DO NOT unplug by pulling on cord. To unplug, grasp
the plug, not the cord.
7) DO NOT handle plug or appliance with wet hands.
8) DO NOT put any objects into openings. DO NOT use
with any opening blocked: keep free of dust, lint, hair,
or anything that may reduce air flow.
9) Keep hair, loose clothing, fingers, and all parts of body
away from openings and moving parts.
10) DO NOT pick up anything that is smoking or
burning such as cigarettes, matches, or hot ashes.
11) DO NOT use to pick up hazardous chemicals.
12) Turn off all controls before unplugging.
13) Turn unit off immediately if foam or liquid comes from
machine exhaust. Empty & clean out recovery (dirty)
tank and use defoamer to correct the problem.
14) DO NOT use to pick up flammable or combustible liq-
uids such as gasoline or use in areas where they may
be present.
15) DO NOT use where oxygen or anesthetics are used.
16) DO NOT use an extension cord unless absolutely neces-
sary. If an extension cord is used, then wire size must
be #14 or larger and should not exceed
25 ft. in length. Extension cord must be a three-wire
type to ensure grounding protection.
17) Replace damaged or worn parts immediately with gen-
uine original equipment parts to maintain safety.
18) This unit must be connected to a properly grounded out-
let only. See grounding instruction.
WARNING
To avoid fire, DO NOT use with
a flammable or combustible
liquid to clean floor.
WARNING
To avoid electric shock,
DO NOT expose to rain.
Store Indoors.

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4
GROUNDING INSTRUCTIONS
DANGER: Improper use of the grounding plug can result in a risk of electric shock.
GROUNDING INSTRUCTIONS
This self-contained extractor must be properly grounded when
in use. It is manufactured with a cord that has an equipment-
grounding conductor and grounding plug. Should the self-
contained extractor malfunction or breakdown, the grounding
provides a path of least resistance for the electrical current to
reduce the risk of electric shock. The plug on the extractor
must be inserted into the correct type of outlet that is properly
installed and grounded, in accordance with all local codes
and ordinances. If repair or replacement of the cord or plug
is necessary, DO NOT connect the grounding wire to either
flat blade terminals on the plug. The grounding wire is cov-
ered in green insulation material. (The insulation may be
green with stripes or solid.)
This self-contained extractor is for use on a nominal 120 volt
circuit. It is equipped with a grounded plug as illustrated in
FIG A. If a properly grounded outlet is not available, a tem-
porary adapter, as illustrated in FIG B and C, may be used to
connect the plug to a 2-pole receptacle as show in FIG B.
The temporary adapter should only be used until a properly
grounded outlet (FIG A) can be installed by a qualified elec-
trician. The adapter must be held in place by a metal screw.
The green colored rigid ear or lug extending from the
adapter (Tab for Grounding - FIG C) must be connected to a
permanent ground, such as a properly grounded outlet box
cover.
NOTE: In Canada, the use of a temporary adapter is not
permitted by the Canadian Electrical Code.
WARNING!
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a quali-
fied electrician or service person if you are in doubt as to whether the outlet is properly grounded. DO NOT modify the
plug provided with the extractor. If it will not fit the outlet, have a proper outlet installed by a qualified electrician.
GROUNDING METHODS

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GENERAL INSTRUCTIONS
1) Prepare room for cleaning, moving furniture as need to
provide a clear working area. Cover bottoms of furniture
legs where possible. (Aluminum foil or foam blocks are
ideal for this purpose.) Pin up curtains and drapes.
2) Gather cleaning supplies: a clean, suitable sized bucket,
carpet cleaning solution, such as Powr-Flite’s Kold-Powr,
defoamer solution such as Powr-Flite’s Powr-Defoamer,
and pretreat solutions for heavily soiled traffic areas such
as Powr-Flite’s Fast Lane.
3) Disconnect vacuum hose from recovery tank and lift the
RECOVERY TANK off of the SOLUTION TANK.
4) Measure carpet cleaning solution, per manufacturers rec-
ommended ratio, into the SOLUTION TANK and fill with
hot water. DO NOT use the RECOVERY TANK to fill the
SOLUTION TANK. Debris remaining in the tank could
damage the pump or block the jet. WARNING: DO NOT
exceed water temperature of 150º (65º C).
5) Replace RECOVERY TANK on machine. Add defoamer
solution, per manufacturer’s instructions as needed, in
RECOVERY TANK.
6) Replace the transparent cover on the RECOVERY TANK
and connect the vacuum hose to the front of the RECOV-
ERY TANK.
7) Pre-treat heavily soiled carpet areas as required.
PRE-OPERATION INSTRUCTIONS
NOTE - FOR COLOR FASTNESS: Before using carpet clean-
ing chemicals, test on an inconspicuous part of the carpet for
color fastness. Place the solution on a small piece of clean
white cloth or tissue. Rub the carpet area vigorously with the
cleaning chemical. Excessive amounts of dye showing on the
material would indicate that the colors are not colorfast, and
should not be wet cleaned.
RECOVERY
(WASTE)
TANK
SOLUTION
(CLEAN WATER)
TANK
CARRYING
HANDLE
TANK COVER
& HANDLE
SOLUTION
SWITCH
VACUUM
SWITCH BRUSH
SWITCH
VACUUM HOSE
SOLUTION
HOSE
SOLUTION
LEVER
FIG. 1A
FIG. 1C
OPERATION OF SELF-CONTAINED CARPET CLEANER
1) Plug the power cord into an outlet. WARNING: This machine must be properly grounded. See Grounding Instructions
on page 4 for additional information.
2) Press the VACUUM switch “on” and the BRUSH switch to the “right” position. See FIG C for a diagram on opera-
tional switches.
3) To clean the carpet, squeeze and hold the SOLUTION LEVER (FIG A) to apply the cleaning solution, pulling the
machine backwards at the same time. Stop spraying the solution approximately 12 inches (30 cm) before the end
of your pass, so that the extractor will vacuum up all of the solution. Slightly overlap the next cleaning pass to pre-
vent streaking. To avoid overwetting, it is recommended that a maximum of only two wet passes (spraying solution)
be done. One dry pass without spraying solution will also aid in drying time. After a few passes, check the
RECOVERY TANK to verify that no foam is present. Add extra defoamer if necessary.
4) Empty the RECOVERY TANK when it is approximately 3/4 full. Do not refill the SOLUTION TANK without emptying
all of the contents of the RECOVERY TANK first.

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6
DAILY / INTERVAL
1) The filter in the solution tank (FIG 3) should be kept clean. It can be removed if
necessary. A damaged filter should be replaced, otherwise blockages and/or
damage to the pump head and spray jet can occur.
2) Check the spray jet (FIG 4) for blockage and a uniform spray pattern.
Remove jet and blow through to clean. Do not use a pin or other sharp objects
as this may cause damage to the jet.
3) Check and remove any debris or lint build-up from the vacuum head, brush,
and brush housing.
4) Always wash out the tanks with clean water after use. To do this, pour clean water into
the solution tank and spray through spray tip to clear chemical residue from the pump,
lines, and spray tip. Allow the vacuum to run for a few minutes after use to aid the
machine in drying out and to help prevent bacteria and odors.
5) Wash out mesh filter in RECOVERY TANK of dirt and carpet fibers after dumping waste
from recovery tank. Failure to clean filter may cause damage to vacuum motor.
WEEKLY
1) Inspect hoses (unseen blockages sometimes occur), hose cuffs, and the rubber seal on the recovery tank lid. The main
cable, plug, and switches should also be examined for damage.
NOTE: It is advisable to store the unit with the recovery tank lid removed.
CAUTION: THIS UNIT MUST BE PROTECTED FROM FREEZING. Damage from freezing could cause machine to malfunction.
GENERAL INSTRUCTIONS
ROUTINE MAINTENANCE INSTRUCTIONS
STORAGE
WHEN CLEANING IS FINISHED:
1) Disconnect the SOLUTION HOSE on the front of the machine by pushing in on the
ring of the solution fitting.
2) Connect the drain hose (clipped to the back) to the SOLUTION HOSE fitting and
place the other end into the RECOVERY TANK. Press the SOLUTION switch to the
“right” position. This will activate the motor to pump any remaining solution into
the RECOVERY TANK for easy drainage.
3) When all of the solution is pumped from the SOLUTION TANK, turn the SOLUTION
switch off, remove the power plug from the outlet and empty the RECOVERY
TANK. Leave the RECOVERY TANK open when storing.
4) Disconnect the DRAIN HOSE by pushing in on the ring of the SOLUTION HOSE fitting. Replace the DRAIN HOSE in the clip
on the back of the machine, and re-connect the SOLUTION HOSE.
FIG. 2
FIG. 3
FIG. 4
SOLUTION SPRAY JET

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MAINTENANCE GUIDE
Motors not running
CAUSE: SOLUTION:
1) Power not reaching main switch. 1) Check power supply. Check fuses/circuit
breaker. Contact service center.
2) Defective power cord. 2) Contact manufacturer or service center.
3) Faulty switches or wiring. 3) Contact manufacturer or service center.
4) Blown fuse or tripped circuit breaker 4) Reset circuit breaker according to operating
instructions or replace fuse if qualified.
5) Problem with brushes, field windings, 5) Repair or replace defective part.
or armatures. (vacuum or brush motor)
6) Reset switch on back. 6) Push reset switch.
Loss of vacuum suction
CAUSE: SOLUTION:
1) Vacuum head blocked. 1) Visually inspect and clear blockage.
2) Hose blocked. 2) Visually inspect and clear blockage.
3) Recovery tank not sealed properly. 3) Check tank for damage or adjust
for proper fit.
Brush not functioning properly
CAUSE: SOLUTION:
1) Belt broken. 1) Replace belt.
2) Brush jammed. 2) Visually inspect and clear blockage.
3) Brush pulley broken. 3) Replace pulley.
Spray jet not functioning properly
CAUSE: SOLUTION:
1) Jet blocked 1) Visually inspect and clean according to
operating instructions.
2) Solution filter blocked. 2) Visually inspect and clean according to
operating instructions.

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8
ILLUSTRATED PARTS LIST
Ref # Part # Description
1 2-265 Silicon Hose
2 2-3121 Wheel with Cap (Complete)
3 2-3122 Starlock Washer
4 2-3124 Wheel Cap (Spares Only)
5 2-3151 P Clip Cable Restraint
6 SC301 Cable Restraint
7 2-3417 Nylon Washer
8 SC302 1/4" Elbow Barb Black (P.B.)”
9 2-3443 1/8" Male Barb
10 SC303 Bulkhd Coupling Metal
11 SC304 Female Coupling Metal
12 SC305 Drain Hose Conn. Male
13 SC306 Spray Nozzle
14 SC307 Spray Nozzle Retaining Nut
15 SC308 Motor Pulley
16 SC334 Brush Pulley
17 SC309 Brush Drive Belt
18 SC310 1/4" BSPT Metal Elbow Male”
19 2-3457 Tube End Cap
20 SC336 Handle Grip
21 SC311 Handle Lock Knob
22 SC312 Vac Pick-up Hose
23 SC313 Nylon Brush Spacer
24 2-3478 Pump Out Hose Clips
25 2-3486 1/4" BSPT Grey Elbow Male”
26 3-5589 Wheel Spacer
27 SC314 Bearing Housing
28 SC315 Back Electrical Cover
29 SC316 Vac Motor Cover
30 SC317 Vac Lid
31 SC318 Bottom Cover
32 3-5991 Axle Retain Brackets
33 3-5992 Fluid Coupling Bracket
34 SC319 Brush Body
35 SC320 Handle
36 3-5998 Pick-up Strip
37 SC335 Filter Element-waste Tank
38 3-6000 Axle
39 3-6001 Rectifier Heat Sink
40 TW091052 Powr-Flite Label
41 3-6009 Gasket Strip
(Bck + Bot Cvrs + Pump Strips)
42 3-6010 Gasket Bot 10mm Pads
43 3-6011 Champ Compact Spray jet Label
44 3-6012 Champ Compact Pictorial Label
45 3-6013 Solution Tank
46 SC321 Recovery Tank
47 3-6015/PO Pick-up
48 3-6034 Silicone Tube Tank Spacer
49 3-6018 Champ Compact Switch Label
50 SC322 Bearing Protector Seal
51 SC323 Vac Lid Seal
52 3-6021 Water Path Deflector Plate
53 3-6031 Brush Motor Clamp Strip
54 3-6033 Motor Spacer
55 4-286 P Clip
56 SC324 Handle Switch
57 SC325 Brush Motor (110 volt Version)
Ref # Part # Description
58 SC326 Vac Motor (110 volt Version)
59 SC327 Switch with Cover
60 SC328 Solenoid Pump (110 volt Version)
61 SC329 Cut Out (110 volt Version)
62 4-3212 Cable Gland
63 4-3213 Cable Gland back nut
64 5-3409 Wiring Kit (Not Shown)
65 SC330 Motor Cover Seal (egg)
66 RX000119 Vac Motor Lip Seal
69 SC333 Filter Element
70 SC337 Vac Seal Bottom
71 SC331 Vac Seal Top
72 SC332 Rectifier (brush Motor)
73 TW011120 Red Nylon Tube
74 SC337 PowrFlite Cord Set
75 TW023055 P-clip (internal)
76 TW065064 6mm Bore Hose
77 TW033069 Jubilee Clip
78 TW065063 O-Clip Steel
Fasteners
90 2-3032 Nylon Screw
91 M5-R-ZN M5 Shakeproof Washers for
Bonding Screw
92 M6-P-SS M6 Spring Washers Stainless
(Motor Mount)
93 2-3463 Stainless Rivets
94 2-3464 Screw for P Clip
95 2-3465 Roto Small Tapper
96 2-3466 Roto Intermediate Tapper
97 2-3467 Roto Large Tapper
98 2-3479 Housing Domenut
99 2-3484 M6 Handle Insert
100 M4-10-XB Brush Pulley Grub Screw
101 M4-3-XB Motor Pulley Grub Screw
102 M4-I-ZN Nut for Nylon Screw
103 M5-16-BP-SS Deflector Plate Bolt -csk
104 M5-16-CP-ZN Cable Restraint Bolt
105 M5-20-CP-ZN Rectifier Bolt
106 M5-25-CP-ZN Earth Bonding Screw
107 M5-I-ZN Rectifier Nut
108 M5-LN-SS Deflector Plate Nut
109 M5-I-ZN Cable Restraint Nut
110 M5-OLG-SS Housing Washer
111 M5-OLG-ZN Rectifier Washer
112 M5-P-SS Housing Spring Washer
113 M5-OHG-ZN Earth Bonding Screw Washers
114 M5-P-ZN Rectifier Spring Washer
115 M8-16-E-SS Pick-Up Bolt
116 SC338 Handle Pivot Bolt
117 M6-12-E-SS M6 Motor Mounting Screws
118 M6-OLG-SS M6 Motor Mounting Washers
119 M8-OHG-SS M8 Pick-Up Mounting Washers
120 2-3250 M8 Shakeproof Washer for Pick-Up Mount
121 M4-OLG-ZN M4 Rectifier Washer
122 M4-P-ZN M4 Rectifier Spring Washer
123 2-3485 M5 Black Plastic Washer

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ILLUSTRATED PARTS LIST
9

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WARRANTY
The manufacturer warrants to the original purchaser that products manufactured are free from defects of workmanship and
material, provided such goods are installed, operated and maintained in accordance with written manuals or other instruc-
tions for a period of 1 year from date of purchase on parts and workmanship. In case you as our customer, meet any trou-
ble with your machine, contact your Powr-Flite representative who will be happy to be of service to you and will take care
of the warranty settlement.
NOTE: Alterations and changes made to the machine without written approval of the
manufacturer and use of unapproved spare parts will not be covered by warranty.