Powr-Flite B2000 User manual

Model B2000
Battery Burnisher
Save These Instructions
X8787 03/15/04
OPERATING INSTRUCTIONS
COMMERCIAL BATTERY BURNISHER
CONGRATULATIONS
YOU HAVE JUST ACQUIRED A HIGH QUALITY BATTERY
BURNISHER. PLEASE READ THIS MANUAL CAREFULLY,
BEFORE OPERATING YOUR NEW BURNISHER. KEEP
MANUAL ON HAND FOR FURTHER REFERENCES.

1. Make sure burnish pad is on and attached properly.
See "Pad changing instructions".
2. Adjust pressure on burnish pad by turning "Caster knob"
clockwise to reduce pressure on burnish pad.
3. Move "Toggle switch" to "On" position; green light will
be on.
4. Check "Battery condition meter" before operating.
Meter should be in the "working range" to operate.
5. Adjust handle to proper operating position height by
lifting pin at right side of handle and raising or lowering
the handle to desired position. Then insert pin in
nearest hole.
6. Twist handgrips forward to operate.
7. Check "RPM meter" for proper gauge pressure.
See "Adjusting pad pressure" for instructions.
1. Tilt machine back toward handle. Front of machine
should be off of the ground about 10-12 inches.
2. Unscrew blue "Pad retainer" by turning counter
clockwise. Blue retainer must be removed before
replacing pad.
3. Remove pad for replacement.
4. Replace blue "Pad retainer" and tighten by turning
clockwise. Tighten blue retainer until it bottoms out.
Do not over tighten.
1. With machine turned on and handgrips in the operating
position, check "RPM meter" for pressure:
a. Black area – pressure is too low.
b. Green area – pressure is good.
c. Red area – pressure is too high.
2. To adjust to desired pressure:
a. Turn "Caster knob" clockwise to raise pad and
reduce pressure.
b. Turn "Caster knob" counterclockwise to lower pad
and increase pressure.
3. For the best performance, "RPM meter" should be kept
in the "green" area. A green arrow above the green area
indicates the best pressure.
4. Note: Too much pad pressure may trip the fuse.
1. Move "Toggle Switch" cover.
2. Disconnect the wires from the "Positive terminal" of the
last battery (the one nearest the handle).
3. Remove the "Rear panel." The handle is attached to the
rear panel by unscrewing the 10 bolts.
4. Disconnect wires running from the "Handle" to the
"Chassis."
5. Unscrew the "Fuse" located in the lower left hand
corner of opening.
6. Screw the new "Fuse" to holding blocks.
7. Reattach wires running from the "Handle" to
the "Chassis."
8. Replace "Rear panel" and secure with screws.
9. Reconnect wires to "Positive terminal."
10.Replace "Upper hood cover."
11.Raise the burnish pad by turning "Caster knob."
See "Adjusting pad pressure" for instructions.
1. See instructions on charger before operating.
2. Move "Toggle switch" to "Off" position; green light
will be off.
3. Lift and remove "Upper hood cover".
4. Place charger plug into mating plug on machine located
on the left side behind batteries. Plug will only connect
together one way. Charger plug must go into plug on
the machine to function properly.
5. Then plug charger into grounded 110-volt outlet.
Note: Burnisher should not be turned on when charging.
6. Disconnect charger at 110-volt outlet and at burnisher
before operating.
1. Check batteries for water level each week.
2. Check batteries with a hydrometer every month.
3. Check battery connections each week.
4. Clean battery terminals every month.
5. Empty vacuum bag after each use.
6. Check for any loose bolts or screws every month.
1. Green light will not come on.
a. Check batteries.
b. Check battery connections.
c. Check circuit breaker.
d. Check wire connections to light.
e. Check light.
2. Motor will not run.
a. Check batteries.
b. Check battery connections.
c. Check wire connections to switch.
d. Check wire connections to motor.
e. Check motor.
f. Check circuit breaker.
3. Circuit breaker is tripped.
a. Check pad pressure.
b. Check motor.
c. Check wires.
TROUBLE SHOOTING
PREVENTIVE MAINTENANCE
CHARGING BATTERIES
REPLACE FUSE
ADJUSTING PAD PRESSURE
PAD CHANGING INSTRUCTIONS
OPERATING INSTRUCTIONS
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
*When using an electrical cleaner, basic precautions should be followed.
*Read all instructions before using burnisher.

Model B2000 Parts

Ref # Qty Part # Description
11 Lower Body Housing
2 1 MB2 Battery Condition Meter
3 1 MB3 RPM Meter
41 MB40 10A Circuit Breaker
61 MB6 36VDC Indicator Light- Green
7 1 MB7 Toggle Switch
8 1 Upper Hood Cover
9 1 Battery Frame Assembly
10 3 12V Battery
11 2 Battery Cable
12 1 Battery Strap
13 1 Electrical Plug
14 1 DC Contactor
15 1 Shunt
16 1 Rear Panel
17 1 Handle Adjusting Block
18 1Handle Positioning Block
19 1 Handle Assembly
20 1Handle Tube
21 1 MB19 Snap Switch
22 1MB20 Throttle Spring
23 2 X8007 Handle Grip
24 1 MB44 2.5 hp. 36VDC Motor
25 1 MB45 Fuse
26 2Fuse Block
27 1 MB24 Axle
28 2 MB25 Wheel
Ref # Qty Part # Description
29 2 MB26 Wheel Spacer
30 1 Pad Skirt
31 1 Pad Skirt Spacer
32 1 Brush Skirt
33 1 MB32 21" Pad Driver Assembly
34 1Pad Driver Adapter
35 1 F44P Pad Retainer
36 1Buffer Pad
37 1 MB36 Caster Wheel
38 1MB41 Caster Yoke
39 1 MB42 Caster Axle and Nut
40 1 MB43 Caster Mount Bracket
41 1 MB38 Caster Stem Adapter
42 1 MB39 Caster Knob
44 2 5/16-18x 5/8 Hex Head Bolt
45 8 5/16-18x 3/4 Hex Head Bolt
46 15/16-18x 1 1/2 Hex Head Bolt
48 7 5/16-18x 1/2 Slotted Flat
Head Machine Screw
49 4 5/16-18x 1 Slotted Flat Head
Machine Screw
50 4 #6-32x 1 Slotted Pan Head
Machine Screw
51 3 #8-32x 1/2 Slotted Pan Head
Machine Screw
52 1 #10-32x 1 Slotted Pan Head
Machine Screw
Ref # Qty Part # Description
53 3 1/4-20x 3/4 Slotted Pan Head
Machine Screw
54 1 #8-32x 1 Slotted Round Head
Machine Screw
55 6 1/4-20x 1 Flat Head Socket
Cap screw
56 4 5/16-18x 3/4 Flat Head
Socket Cap Screw
57 10 1/4-20x 5/8 Button Head
Socket Cap Screw
58 1 1/4-20x 1 1/2 Button Head
Socket Cap Screw
59 4 #10-32x 3/4 Socket Head
Cap Screw
60 1 1/4-20x 1 1/2 Socket Head
Cap Screw
62 10 5/16 Flat Washer
63 1 5/16 Washer
64 1#8 Lock Washer
65 3 #10 Lock Washer
66 18 5/16 Lock Washer
67 4 3/8 Washer
68 1 #10-32 Flanged Nut
69 2 1/4-20 Lock Nut
70 4#6-32 Flanged Nut
71 4 #10-32 Flanged Nut
Model B2000 Parts
A Tacony Company
Ft. Worth, TX 76140
1-800-880-2913
The Powr-Flite Limited Warranty
The manufacturer warrants to the original purchaser that products manufactured are free from defects, provided such goods are
installed, operated and maintained in accordance with written manuals or other instructions for a period of 1 year from date of pur-
chase on workmanship, motor, and parts, switch, and yoke. In case you, as our customer, meet any trouble with your machine, con-
tact a Powr-Flite representative, who will be happy to be of service to you and will take care of any warranty issues.