Precision Flight Controls Modular Flight Deck Manual instruction

NOTICE!
ANY UNAUTHORIZED CHANGES OR
MODIFICATIONS
MADE TO YOUR TRAINING DEVICE
WILL VOID YOUR
FAA CERTIFICATION
PLEASE CALL TECHNICAL SUPPORT AT
[phone] IF YOU HAVE ANY QUESTIONS

Modular Flight Deck
Advanced Aviation Training Device
Set Up and Operations Manual
Revision Number:
6.0
System Type:
Modular Flight Deck (MFD) Advanced Aviation Training Device
Revision Date
January 2021

SYSTEM OPERATIONS MANUAL COPYRIGHT AND DISCLAIMERS
MFD AATD System
Copyright and Disclaimers
January 2021
Revision 6.0
Copyright © by PRECISION FLIGHT CONTROLS INC.
All rights reserved.
Except as expressly provided herein, no part of this manual may be
reproduced, copied, transmitted, disseminated, downloaded or stored in any
storage medium, for any purpose without the express written permission of
Precision Flight Controls Inc.
Precision Flight Controls Inc. does not make any representations, warranties
or guarantees, express or implied, as to the accuracy or completeness of the
Manual. Users must be aware that updates and amendments will be made
from time to time to the Manual. It is the user's responsibility to determine
whether there have been any such updates or amendments. Neither
Precision Flight Controls Inc., nor any of its directors, officers, employees or
agents shall be liable in contract, tort or in any other manner whatsoever to
any person for any loss, damage, injury, liability, cost or expense of any
nature, including without limitation incidental, special, direct or consequential
damages arising out of or in connection with the use of the Manual.
PRECISION FLIGHT CONTROLS, INC.
2747 MERCANTILE DRIVE, SUITE 100
RANCHO CORDOVA, CALIFORNIA
UNITED STATES OF AMERICA 95742

SYSTEM OPERATIONS MANUAL COPYRIGHT AND DISCLAIMERS
MFD AATD System
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SYSTEM OPERATIONS MANUAL GENERAL
MFD Advanced Aviation Training Device
Section 1: General
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Section 1
General
1.1 Introduction .............................................................................................................................1-3
1.2 Warnings, Cautions, and Notes...............................................................................................1-3
1.3 Definitions and Abbreviations ..................................................................................................1-4
1.3.1 Hardware.....................................................................................................................1-4
1.4 Dimensions .............................................................................................................................1-4
1.4.1 External Dimensions of the MFD without motion kit......................................................1-4
1.4.2 External Dimensions of the MFD with ProMotion II kit..................................................1-4
1.5 Weight of the MFD...................................................................................................................1-4
1.6 Room Requirements................................................................................................................1-5
1.6.1 Power Requirements for the MFD................................................................................1-5
1.6.2 Power Requirements for the MFD with ProMotion II.....................................................1-5
1.6.3 Room Size for MFD......................................................................................................1-5
1.6.4 Internet Connection......................................................................................................1-5
1.6.5 Room Temperature......................................................................................................1-5

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SYSTEM OPERATIONS MANUAL GENERAL
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Section 1: General
January 2021
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1.1 Introduction
This Set Up and Operations Manuals has been prepared for the user with information for the proper
installation and efficient operation of the MFD Advanced Aviation Training Device.
This manual includes sections that are to be followed only under the direct instruction of a Precision Flight
Controls, Inc (PFC) support technician. These sections are clearly marked.
For the operation of real aircraft equipment such as the Garmin 430, G530, G1000 and others, the
operation manuals of the respective vendor must used.
1.2 Warnings, Cautions, and Notes
The following definitions apply to these terms used in the manual
Warning: Non-observation will result in bodily injury.
Caution: Non-observation may result in damage or disrupt the use of the device.
Note: Special or unusual item note related to safety.

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1.3 Definitions and Abbreviations
1.3.1 Hardware
1.4 Dimensions
1.4.1 External Dimensions of the MFD without motion
Depth:
84 in
(213.36 cm)
Width:
95 in
(241.3 cm)
Height:
72 in
(182.88 cm)
1.4.2 External Dimensions of the MFD with ProMotion II
The height measurement below is measured when each actuator is fully extended.
Depth:
84 in
(213.36 cm)
Width:
95 in
(241.3 cm)
Height:
79 in
(200.66 cm)
1.5 Weight of the MFD
Weight:
700 lbs
(317.51 kg)
MFD:
MFD Advanced Aviation Training Device
KVM:
Keyboard, Video and Mouse (switchbox)
RIC:
Remote Instrument Console (vertical panel on the left and right of the
instrument screen with knobs to control Heading, Course, OBS1, OBS2 and
etc.
IOS:
Instructor Output Station
Master PC1:
Computer that runs the Instruments, X-Plane IOS and the optional PFC530W
Visual PC2:
Computer that runs the left and right visual displays
Visual PC3:
Computer that runs the front-left, center and right-front visual displays
USB:
USB Serial Bus (connections used by components of the MFD)

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1.6 Room Requirements
1.6.1 Power Requirements for the MFD
The MFD with five-screen visual will one independent twenty amperes.
1.6.2 Power Requirements for the MFD with ProMotion II
The MFD with five-screen visual and ProMotion II require two independent twenty amperes. One for the
MFD unit and computer rack; the other is for ProMotion II.
1.6.3 Room Size for MFD
The room required for MFD with five-screen visual with or without ProMotion II is the same.
A minimum of:
LENGTH
12 ft
WIDTH
12 ft
HEIGHT
8 ft
1.6.4 Internet Connection
For remote assistance and software updates a wired hi-speed internet connection is required with speeds
of at least 10 Mbps.
1.6.5 Room Temperature
Room must be air-conditioned and kept between 70 to 75 degrees Fahrenheit (21 C to 24 C).

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SYSTEM OPERATIONS MANUAL INSTALLATION
MFD AATD System
Section 2: Installation
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Section 2
Installation
2.1 Introduction ....................................................................................................................... 2-3
2.2 Boxes and Crate Condition on Delivery............................................................................. 2-3
2.2.1 Unpacking the crate............................................................................................... 2-4
2.3 Positioning the MFD.......................................................................................................... 2-5
2.4 Steps to getting the MFD through a single door................................................................. 2-5
2.4.1 Tools and personnel required ................................................................................ 2-5
2.4.2 Seat Removal........................................................................................................ 2-6
2.4.3 Removal of the Center console.............................................................................. 2-7
2.4.4 Removing the Overhead light............................................................................... 2-11
2.4.5 Removing the Enclosure Roof.............................................................................. 2-12
2.4.6 Removing the Monitors........................................................................................ 2-13
2.4.7 Removing the Left TV Tray.................................................................................. 2-16
2.4.8 Removing the Right TV Tray................................................................................ 2-19
2.4.9 Removing the Center / Front Tray........................................................................ 2-21
2.4.10 Removing the Rear Roof...................................................................................... 2-24
2.4.11 Removing the Side Panels................................................................................... 2-26
2.4.12 Removing the Side Rail........................................................................................ 2-28
2.4.13 Diassembling the Floor........................................................................................ 2-30
2.5 Reassembling the MFD................................................................................................... 2-31
2.5.1 TV Installation Sequence..................................................................................... 2-31
2.6 ProMotion II Installation................................................................................................... 2-32
2.6.1 Components Needed........................................................................................... 2-32
2.6.2 Tools Required .................................................................................................... 2-32
2.6.3 Personnel Required............................................................................................. 2-32
2.6.4 Installation Steps.................................................................................................. 2-33

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2.6.5 Front Actuator Installation.....................................................................................2-33
2.7 KCU-1P Connection.........................................................................................................2-34

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Section 2: Installation
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2.1 Introduction
The install section has been prepared with information for the proper and efficient installation of the MFD
Advanced Aviation Training Device. In this and succeeding sections of this manual the MFD Advanced
Aviation Training Device, will be referred to as MFD.
2.2 Boxes and Crate Condition on Delivery
Upon delivery, please inspect that your boxes and crate(s) are in a good acceptable condition. Box or crate
damage is a sign that your system was mishandled and may have sustained damage in transport.
Upon delivery, please inspect that your boxes and crate(s) are in a good acceptable condition. Box or crate
damage is a sign that your system was mishandled and may have sustained damage in transport.
If you suspect any damage, immediately report any damage to your carrier. Make sure that it is written on
the on the bill of lading that your carrier will ask you sign. Carefully document the damages taking pictures
if necessary, as this may be required when filing a claim.
Once documented, please report the damages to Precision Flight Controls at [phone] or
[e-mail].

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Section 2: Installation
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2.2.1 Unpacking the crate
If there are no visible signs of any damage, carefully unpack the boxes and crate(s).
1. Start by unlatching the front and back opening.
2. Remove all boxes and set it aside.
3. Unbolt the brackets that are holding the MFD to the floor of the crate.
Caution: Do not pick up the MFD with the forklift from nose side. Pick up the MFD seat side
only to prevent damage to the protective pan. The pan installed to prevent damage
to the pedal assembly.
Caution: Do not drive the fork underneath the seat side of the MFD beyond 50 inches.
Exceeding 50 inches will damage the pan and pedals.
4. From the seat side, gently drive the forklift underneath the MFD, take the MFD out of the crate.

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2.3 Positioning the MFD
The MFD needs to have a minimum of 30 inches from any wall but 36 inches is preferred. This space is
necessary for connecting cables during set up, servicing in the future and airflow.
2.4 Steps to getting the MFD through a single door
The MFD with Platform can be taken apart to get through a single door. This door must have a minimum
width 36 inches.
2.4.1 Tools and personnel required
➔#2 Head Phillips Screwdriver.
➔#3 head Phillips Screwdriver
➔¼-inch socket and socket driver.
➔7/16 inch socket and wrench.
➔Minimum of three people required.

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2.4.2 Seat Removal
1. Remove the two stop plates per seat by removing the three screws on the very back of each seat
rail. Screws to be removed highlighted in green in the picture below.
2. Rails with the stop plate removed.
3. Slide the seat all the way back and pull until it comes out of the rail.

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2.4.3 Removal of the Center console
4. Remove the side plates of the center console.

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5. Remove the screws to the rear board plate.
6. Gently pull the panel back and unplug all the cables to the board and set it aside. This will expose
two screws securing the center console.
7. Remove the two screws.