Precor CW-702 User manual
CW-702
CW-702 Assembly Guide
page 3
IMPORTANT SAFETY INSTRUCTIONS
Important Safety Instructions
Important Safety Instructions
Before beginning any fitness program, you should
obtain a complete physical examination from your
physician.
French equivalent of the preceding paragraph, for the
Canadian market: Il est conseillé de subir un examen
médical complet avant d’entreprendre tout programme
d’exercise. Si vous avez des étourdissements ou des
faiblesses, arrêtez les exercices immédiatement.
When using exercise equipment, basic precautions
should always be taken, including the following:
• Readallinstructionsbeforeassemblingthe
CW-702. These instructions are written for your
safety and to protect the unit.
• Do not allow children or those unfamiliar with its
operation on or near the equipment. Do not leave
children unsupervised around the unit.
• Readeachstepintheassemblyinstructionsand
follow the steps in sequence. Do not skip ahead. If
you skip ahead, you may learn later that you have
to disassemble components and that you may have
damaged the equipment, which would void the
Precor Limited Warranty.
• Use the equipment only for its intended purpose.
Do not use accessory attachments that are not
recommended by the manufacturer, as such
attachments may cause injuries.
• Wear proper exercise clothing and shoes for your
workout and avoid loose clothing. Do not wear
shoes with heels or leather soles. Tie long hair
back.
• Donotoverexertyourselforworkto
exhaustion. Use reasonable judgement when
working with weights. Avoid using excessive
weight, which may cause injury.
• If you feel pain, faintness, dizziness, or abnormal
symptoms, stop exercising immediately and
consult your physician.
• Assemble and operate the CW-101 on a solid, level
surface. Locate the unit a few feet from walls or
furniture to provide easy access.
• Donotuseoutdoors.
• DonotattempttoservicetheCW-702yourself.The
unit does not contain any user-serviceable parts.
Obtaining Service
For information about product operation or
service, refer to the Precor web site at
www.precor.com where you can also find
customer support numbers or a list of Precor
authorized service centers.
If you contact Customer Support, have the
serial number available.
You can find the serial number printed on
a label affixed to the CW-702. For future
reference, write the serial number in the space
provided below.
Serial number:
_______________________
CW-702 Assembly Guide
page 4
Table of Contents
1
2
Table of Contents
ImportantSafetyInstructions...............................................................................................3
Obtaining Service .................................................................................................................................................... 3
Preparations...........................................................................................................................5
Unpacking the Equipment ....................................................................................................................................... 5
RequiredTools......................................................................................................................................................... 5
InstallationRequirements........................................................................................................................................ 5
Hardware Kit............................................................................................................................................................ 6
AssemblyInstructions..........................................................................................................7
Open the Box........................................................................................................................................................... 7
Assemble the Unit ................................................................................................................................................... 8
Assemble the Pads.................................................................................................................................................. 9
Clean the Pads and Assembly................................................................................................................................. 9
ProductSpecications..........................................................................................................1 2
CW-702 Assembly Guide
page 5
1Preparations
Preparations
The CW-702 parts are inspected before shipment.
Each unit contains several pieces that require
assembly. You must obtain adult assistance during the
assembly process.
Unpacking the Equipment
When you open a box, carefully unpack the pieces and
lay them on the floor near the location where you plan
to use them.
CAUTION:Becarefulwhenyouremovethe
packagingmaterialwithautilityknife.Donotcut
theupholsteryorscratchthepaint.
If any items are missing, contact the dealer from whom
you purchased the unit. For more information, refer to
Obtaining Service.
Required Tools
Tools that you need to obtain before assembling the
unit include:
❏Wire cutter or utility knife
Installation Requirements
Follow these installation requirements when
assembling the unit:
• ReviewtheImportant Safety Instructions.
• Assembletheunitwhereitwillbeused.
Provide ample space around the unit.
• Installcomponentsinthesequenceshown.
• Insertallfastenersinthesamedirection.
For aesthetic purposes, insert all the fasteners
in the same direction unless specified (in text or
illustrations) to do otherwise.
• Leaveroomforadjustments. Tighten the
fasteners to keep the unit stable, but leave room
for adjustments. Do not fully tighten fasteners until
instructed to do so.
CW-702 Assembly Guide
page 6
½ x ¾-inch Buttonhead screw (A) 8
Fastener Qty
Hardware Kit
Preparations, continued
5⁄16 x 3-inch Buttonhead screw (C) 4
⁵⁄₁₆-inch Washer (E) 8
½-inch Split washer (B) 8
5⁄16-inch Split washer (D) 8
5⁄16 x 1¼-inch Buttonhead screw (F) 4
CW-702 Assembly Guide
page 7
2Assembly
Instructions
Assembly Instructions
Assembly of the CW-702 takes about 20 minutes to
complete. If this is the first time you have assembled
this type of equipment, plan on allowing more time.
Be careful to open boxes and assemble components in
the sequence presented in this manual.
Note: With so many assembled parts, proper alignment
and adjustment is critical. While tightening the
fasteners, be sure to leave room for adjustments. Do
not fully tighten fasteners until instructed to do so.
Open the Box
Use wire cutters to open the box and remove the
packing materials.
The illustration shows how the CW-702 will look when
you have completed its assembly.
CW-702 Assembly Guide
page 8
Assemble the Unit
1. Attach the Cross Brace to the Upright Frame using
four ¾-inch buttonhead screws (A)
four ½-inch split washers (B)
Loosely tighten the fasteners so the Upright Frame
is stable, allow adjustments to be made when
installing the Back Support.
2. Attach the Back Support to the Upright Frame
using
four ¾-inch buttonhead screws (A)
four ½-inch split washers (B)
Wrench tighten both sets of fasteners
Assemble the Unit
4 - ¾” buttonhead screws
4 - split washers
4 - ¾” buttonhead screws
4 - split washers
BackSupport
CrossBrace
UprightFrame,left
UprightFrame,
right
CW-702 Assembly Guide
page 9
Assemble the Pads
1. Attach the two Elbow Pads to the Upright Frame
using
four 3-inch buttonhead screws (C)
four 5⁄16-inch split washer (D)
four 5⁄16-inch washer (E)
Wrench tighten.
2. Attach the Back Pad to the Back Support using
four 1¼-inch buttonhead screws (F)
four 5⁄16-inch split washer (D)
four 5⁄16-inch washer (E)
Wrench tighten.
This completes the assembly of the CW-702.
Clean the Pads and Assembly
To clean the pads, moisten a clean, soft cloth in a
mild solution of soap and water and wipe all the parts
thoroughly. Dry the pads with a clean, dry cloth.
Use the same procedure to clean the main structure.
Frequently vacuum the floor underneath the CW-702 to
prevent the accumulation of dust and dirt.
Assemble the Pads
4 - 3” buttonhead screws
4 - split washers
4 - washers
4 - 1¼” buttonhead screws
4 - split washers
4 - washers
BackPad
ElbowPads
CW-702 Assembly Guide
page 10
Clean the Pads and Assembly
Notes:
CW-702 Assembly Guide
page 11
Clean the Pads and Assembly
Notes:
Precor, Icarian, and Move Beyond are registered trademarks of Precor Incorporated.
Copyright 2014 Precor Incorporated.
Specifications subject to change without notice.
www.precor.com
NOTICE:
Precor is widely recognized for its innovative, award winning designs of exercise equipment. Precor aggressively seeks U.S. and
foreign patents for both the mechanical construction and the visual aspects of its product design. Any party contemplating the use of
Precor’s product designs is hereby forewarned that Precor considers the unauthorized appropriation of its proprietary rights to be a
very serious matter. Precor will vigorously pursue all unauthorized appropriation of its proprietary rights.
Precor Incorporated
20031 142nd Avenue NE
P.O. Box 7202
Woodinville, WA USA 98072-4002
1-800-347-4404
CW-702Specications
Length: 50 inches (127 cm)
Height: 63 inches (160 cm)
Width: 27 inches (69 cm)
Shipping weight: 190 lb (86.18 kg)
CW-702 Assembly Guide CW34508-102 rev B
30 November 2014
General Safety &
Maintenance Manual
Precor Icarian Line
Commercial Strength Equipment
General Safety and Maintenance Manual: Important Safety Guidelines for Owners 1
IMPORTANT SAFETY GUIDELINES
Important Safety Guidelines for Owners
Follow these guidelines to maintain proper working condition of the
equipment:
Important: Do not modify the equipment or any of its parts, or
permanently remove any part from the equipment. Do not use
accessory attachments that are not recommended by Precor, as
such attachments might cause injuries.
• Qualified technicians must perform all regular maintenance.
• Check that all fasteners are securely tightened. Cables should be
secured at both end connections and properly threaded. Weight
stacks should be secure and functioning properly. Handle
attachments should be properly connected.
• Make sure that trainers, facility personnel, and maintenance
technicians understand how to use the equipment, know
important safety guidelines, and can recognize potential
problems such as a worn cable, loose hardware, or cracked
weld.
• Strength training requires a significant focus by the facility and its
staff to maintain the quality of the fitness environment. If possible,
the facility should provide direct supervision of the fitness
equipment at all times by people knowledgeable about the safe
operation of the equipment and trained to recognize potential
problems.
General Safety and Maintenance Manual: Important Safety Guidelines for Owners 2
IMPORTANT SAFETY GUIDELINES
• If any staff member witnesses unsafe use of the equipment, he or
she should address the user directly, demonstrate the proper
technique, and review the Important Safety Information for
Users. Precor recommends posting a copy of the Important
Safety Information for Users near the equipment in a prominent
location.
• Make sure the equipment is stable and placed on a solid, level
surface. The equipment is designed to be freestanding; however,
it can be bolted to the floor for extra stability. Precor highly
recommends that the equipment be bolted to the floor to reduce
the risk of toppling the equipment due to improper use. Since
floor construction varies, please consult a professional building
engineer for proper fastening.
• Locate the equipment at least 40 inches (1 meter) away from
walls or furniture on either side of the equipment, and 40 inches
(1 meter) away from objects behind the equipment. For
Functional Training equipment, make sure that the operating
space is large enough to allow the cables to be fully extended in
all possible directions.
• Check the equipment thoroughly based on the recommended
inspection schedules outlined in this manual, including daily,
weekly, monthly and annual checks. Ensure all bolt connections
are tight and that the threaded cables are properly and tightly
secured at both ends.
• Place an “out-of-order” sign on the equipment during
maintenance of the equipment or the surrounding area. Users
should never be allowed to operate the equipment until it has
been inspected and works properly. If a piece of equipment
needs service, keep it out of use until it is repaired.
General Safety and Maintenance Manual: Important Safety Guidelines for Owners 3
IMPORTANT SAFETY GUIDELINES
• When working with the weight stacks, do not attempt to free any
jammed assemblies without assistance as this may cause injury.
With the help of another person, carefully return the weight stack
to the proper position with the top plate resting on the first
weight.
• Do not allow the equipment to be used if the top plate or weight
stack is pinned in a raised position. With the help of another
person, carefully return the machine to the proper position with
the top plate resting on the first weight. Inspect the cable to
ensure that it is seated in all of the pulleys.
• Whenever a weight can drop and hit a user, such as with an
Olympic bench, Precor highly recommends that a helper or
spotter be used to ensure a safe workout with the equipment.
• Do not place the equipment outdoors or on wet surfaces.
Safety Approval
Certain Precor commercial strength equipment is Class S/C
certified according to EN957 –1/2 standards. See an authorized
Precor dealer for a complete and current listing of certified
machines.
General Safety and Maintenance Manual: Important Safety Guidelines for Owners 4
Important Safety Information for Users
Before beginning any fitness program, you should obtain a complete
physical examination from your physician.
French equivalent of the preceding paragraph, for the Canadian
market: Il est conseillé de subir un examen médical complet avant
d’entreprendre tout programme d’exercise. Si vous avez des
étourdissements ou des faiblesses, arrêtez les exercices
immédiatement.
When using exercise equipment, you should always take basic
precautions, including the following:
• If you do not understand how to operate a piece of equipment, ask
someone from the facility such as a trainer to demonstrate how to
use it and explain any safety instructions.
• Do not allow children on or near the equipment. Do not leave
children unsupervised around the equipment.
• Use the equipment only for its intended purpose. Do not use
accessory attachments that are not recommended by the
manufacturer, as such attachments may cause injuries.
• Wear proper exercise clothing and shoes for your workout—no loose
clothing.
•Do not overexert yourself or work to exhaustion. Use reasonable
judgment when working with weights. Avoid using excessive
weight, which may cause injury.
• If you feel pain, faintness, dizziness, or abnormal symptoms, stop
exercising immediately and consult your physician.
• Keep head, limbs, fingers, and hair clear of all moving parts while the
equipment is in use. Keep hands clear of racking pegs.
• Never drop or insert objects into any opening in the equipment.
• Check that all fasteners are securely tightened. Cables should be
secured at both end connections and properly threaded. Weight
stacks should be secure and functioning properly. Handle
attachments should be properly connected. Pay particular attention
to the condition of cables and cable ends. If you notice a loose
cable end or any fraying of the cable or cable jacket, do not use the
product and contact someone in the facility immediately.
• Always check the equipment before using it. If you spot a potential
problem, contact someone in the facility immediately. Do not use the
equipment until the facility has verified that the equipment is working
properly. Do not attempt to fix broken or jammed equipment.
• Do not use the equipment outdoors.
• Do not drop or slam the weight stack while exercising.
• Be sure the selector pin is completely inserted. Use only the pin
provided by the manufacturer. If unsure, contact someone in the
facility.
• Never pin the weights in an elevated position. Do not use the
equipment if the top plate or weight stack is pinned in a raised
position. Notify facility’s personnel to repair the equipment and
ensure that it is working properly.
• Do not use the equipment if an “out of order” sign has been placed
on it.
• Read all posted instructions, including all safety instructions and
warnings.
General Safety and Maintenance Manual: Table of Contents 5
Table of Contents
Important Safety Guidelines for Owners ...........................1
Safety Approval ............................................................................... 3
Important Safety Information for Users ...................................... 4
Before You Begin .....................................................................7
Recommended Tools ..................................................................... 7
Obtaining Service ........................................................................... 8
Daily Inspection ........................................................................9
Clean Upholstery ............................................................................ 9
Inspect Pads for Wear ................................................................10
Clean and Inspect Frames .........................................................10
Inspect All Fasteners ...................................................................11
Inspect Cables and End Connections .....................................11
Check Warning Labels and Instruction Placards .................13
Weekly Inspection ................................................................. 15
Condition and Deep Clean Upholstery ...................................15
Clean and Lubricate Cable Rod Ends .....................................16
Clean and Lubricate Guide Rods .............................................16
Inspect Cables, Connections, and Tension ...........................17
Inspect Cable Handle Attachments .........................................18
Inspect Pulleys ..............................................................................18
Inspect Weight Stack and Selector Pin ..................................18
Inspect and Lubricate Bearings and Bushings .....................19
Check Seat Adjustment and Test Pop Pins ...........................20
General Safety and Maintenance Manual:: Table of Contents 6
Monthly Inspection ................................................................21
Inspect Frames and Movement Arms ......................................21
Lubricate Pop Pins .......................................................................22
Check and Lubricate Ratcheting Seat Lever .........................23
Inspect All Fasteners ...................................................................24
Annual Maintenance ..............................................................25
Weight Stack Annual Maintenance ..........................................25
Inspect and Lubricate Pop Pins ................................................26
Recommended Maintenance Checklist ............................27
Table of contents
