Premier Hazard ShockWave 9005 User manual

ShockWave
9005 Remote Mount Siren Amplifier
General Installation Instructions
Features Overview:
Personal Announce Radio Rebroadcast channel 1
30 Seconds Play / Record Radio Rebroadcast channel 2
60W/100W/200W outputs Multiple Siren Tones
Horn Ring Transfer of tones HRT polarity detection
Run Interlock
Air-horn Input sidelights
Ignition Input Negative inputs
Data logger output Relay output for beacon control
Relay output for horn by-pass CANBUS communication
Digital Audio Amplifier Digital sound reproduction
Robust Construction Circuit protection
Full backward compatibility with 8000 Series siren amplifier controllers
Approvals:
EMC: ECE REG 10.4, E11 10R-04 8014 NPIA specification 5 (issue 11)
Acoustic: KBA, W 25055
As part of our policy of continuous improvement we reserve the right to change
specifications without notice.
WARNIN
G THE
WORLD®
Emergency Service
and Utility Warning
Systems
www.premierhazard.co.uk
WARNING THE WORLD® Emergency Service and Utility Warning Systems
Premier Hazard Ltd., YO16 4SJ, http://www.premierhazard.co.uk,
Tel.: [phone], E-Mail: [e-mail]
© 2013 Premier Hazard ltd. A member of the Public Safety Equipment group of companies
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Contents:
Features Overview 1
Approvals 1
Safety information 2
Electrical Information 3
Fitting Information 3
In the box 3
Product description 4
Controller feature Function table 5
Wiring loom Information 6
Wire size vs distance selection matrix 6
Features 7
Ignition 7
Run 7
Interlock 7
Speaker output 7
Day and night volumes 8
Horn ring transfer (HRT) / Footswitch 8
Data output 8
Relay output (for horn bypass) 9
Relay output (for beacon control) 9
Sidelights input 9
PA 9
PLAY / REC 10
Radio Rebroadcast 1 10
Radio Rebroadcast 2 10
Fault LED 11
Circuit Protection 11
Typical installation diagrams 12
9005 with STC/ MTC 12
9005 with 8006 (RH button Air-horn) 14
9005 with 8006 (RH button beacon) 15
9005 with 8007 16
9005 with CP2 phase II 17
Troubleshooting 19
Safety Information:
Sirens are produced in 12 and 24 Volt versions. Ensure that you have the correct version for your
installation.
A suitable fuse and holder is provided with the siren amplifier wiring loom.
The recommended fuses are: 25A fuse for the 12V version
15A fuse for the 24V version.
The Siren amplifier should be installed by an electrically competent person in accordance with
the fitting instructions.
Any wiring to or from the siren should be sufficient to carry the load, loads are given on page 5,
there is also a wire size selection matrix which may aid this.
Sirens may get hot in use and they should be sited where this will not cause any hazards.
Consideration should be given to allowing air flow over the amplifier.
This equipment generates high levels of sound which may be detrimental to hearing. Care
should be taken during installation and testing so as to avoid endangering yourself or others.
Use of this equipment does not guarantee right of way over other road users and may not
always be heard by them. It should be operated only by trained and competent personnel.
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Electrical Information:
Operating Voltage range 12V model: 11V –16V (use 25A fuse)
Operating Voltage range 24V model: 22V –32V (use 15A fuse)
Speaker requirements: 11 Ohm impedance, 100Wrms loudspeaker.
Or 2 * 11 Ohm impedance, 100Wrms loudspeakers
connected in parallel.
Radio rebroadcast 1 & 2 inputs 0.5Vp-p –10Vp-p input range, 10K Ohm impedance
Standby current with power on < 20mA
Standby current without power on < 1mA
(Current consumption due to feeds on the input lines, such as the horn)
Maximum operating current: 20A
Operating temperature range: - 30oC to + 65C
Maximum continuous operation: 5 hours due to limitations with speaker(s)
This could be more or less when in an audio mode such as
PA, PLAY, RADIO depending on input frequencies and
volume levels.
Fitting information:
Leave room for airflow around the siren (approx. 50mm).
Don’t place any wiring directly on the siren casing.
The siren amplifier is not waterproof, so should be fitted in a suitable location.
In The Box:
9005 siren amplifier Quantity x1 PH PN: 9005-12-00 or 9005-24-00
General Installation Instructions Quantity x1 PH PN: D00217-00-A
Wiring loom including fuse Quantity x1 PH PN: ME9005 SERIES
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Product description:
The 9005 siren amplifier is part of a modular approach to siren and vehicle lighting control. Various
controllers can connect to the siren which allows various operational modes to be enabled whilst
connected to the amplifier via a CANBUS enabled communication lead (see below for details).
The tones and operational modes are selected by the controller see individual controller datasheets for
available tones and features.
STC
STC PIC siren tone control, HRT & PA, data out, RL1 out
MTC
MTC PIC siren tone control, HRT & PA, data out, RL1 out
8006
006 PIC siren tone control, PA, Airhorn, Beacon output,
backlighting, interlock, run, data out, RL1 out
9005 PIC 8007
007 PIC siren tone control, HRT, PA, Airhorn, Play/REC, Radio 1,
Radio 2, interlock, run, data out, RL1 out
CP2
CP2 PIC siren tone control, HRT, PA, Play/REC, Radio 1 & 2,
Interlock, run, data out, RL1 out
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Controller feature Function Table
CONTROLLER
OPTION
STC
CONTROLLER
MICROPHONE
CONTROLLER
DIN SLOT PHASE 2
CONTROLLER
CONTROLLER &
MICROPHONE
IMAGE
PART No. SERIES
STC
SERIES
CP1-9005-DV
SERIES
CP2-9005-DV
SERIES
CP3-9005-DV
SERIES
P.A. FUNCTION
X
X
X
X
PLAY/RECORD
FUNCTION
X
X
RADIO
RE-BROADCAST 1
X
X
RADIO
RE-BROADCAST 2
X
SIREN TONE
CONTROL
X
X
X
X
RELAY OUTPUT
X
X
DATA OUTPUT
X
X
X
X
RUN INPUT
X
X
X
BEACON
INTERLOCK
X
X
X
X
CANBUS
COMMUNICATION
X
X
X
X
AUTOMATIC HORN
SWITCH POLARITY
DETECTION
X
X
X
X
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Wiring Loom information:
View from rear of connectors
Pin No
Wire Colour:
Function:
Wire size:
+
Red
Battery input positive feed
2mm2(28/0.3mm) 20A
-
Black
Battery negative return feed
2mm2(28/0.3mm) 20A
1
Brown
Speaker Common
1.5mm2(21/0.3mm) 10A
2
NC
60W
1.5mm2(21/0.3mm) 10A
3
Brown / white
100W / 200W
1.5mm2(21/0.3mm) 10A
4
Light blue / orange
Radio 1a
0.75mm2(24/0.2mm) 2A
5
Gray / orange
Radio 2a
0.75mm2(24/0.2mm) 2A
6
White
Run
0.75mm2(24/0.2mm) 200mA
7
White/black
Sidelights
0.75mm2(24/0.2mm) 200mA
8
Green
Input 3
0.75mm2(24/0.2mm) 200mA
9
Yellow
Input 2
0.75mm2(24/0.2mm) 200mA
10
Yellow / black
Input 1
0.75mm2(24/0.2mm) 200mA
11
Light blue
Relay driver output 1
0.75mm2(24/0.2mm) 200mA
12
Light blue / black
Relay driver output 2
0.75mm2(24/0.2mm) 200mA
13
Black
Chassis return
0.75mm2(24/0.2mm) 2A
14
Light blue / white
Radio 1b
0.75mm2(24/0.2mm) 2A
15
Gray / white
Radio 2b
0.75mm2(24/0.2mm) 2A
16
Pink
Data logger output
0.75mm2(24/0.2mm) 200mA
17
Red
Ignition input
0.75mm2(24/0.2mm) 2A
18
White / Red
Interlock input
0.75mm2(24/0.2mm) 200mA
19
Orange
Horn Ring Transfer input
0.75mm2(24/0.2mm) 200mA
20
Violet
Air-horn input
0.75mm2(24/0.2mm) 200mA
Wire size selection matrix:
Wire CSA
Maximum permissible current over distance
mm2
AWG
5A
10A
15A
20A
25A
30A
0.34
22
1.8m
0.9m
X
X
X
X
0.5
20
2.9m
1.5m
0.9m
X
X
X
0.75
18
4.5m
2.2m
1.5m
1.2m
0.9m
X
1.5
16
7.5m
3.5m
2.4m
1.8m
1.5m
1.2m
2.0
14
12m
6m
4m
2.8m
2.5m
2m
4
11
20m
9.5m
6m
4.7m
3.8m
3.2m
6
10
30m
15m
10m
7.5m
6m
5m
10
8
48m
24m
16m
11.8m
9.4m
8m
16
6
75m
37m
25m
18.8m
15m
12.6m
25
4
120m
60m
40m
30m
24m
20m
4
14
+
10 20
-
15 16 17 18 19
765 8 9
11 12 13
1 2 3
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Features:
Ignition
The ignition feed always needs to be connected for the siren amplifier to operate.
Run
On some controllers the run input may be required to enable the tones to sound.
The run input is active when it has a positive feed (this is a signal cable only).
Interlock
On some controllers and certain tones the interlock input may be required to enable the tones to
sound. The interlock input is active when it has a positive feed (this is a signal cable only).
Speaker outputs:
The siren amplifier has been designed to work with 100W rms, 11 Ohm impedance, high compression
loud speakers.
PIN 1 - speaker Common
PIN 2 - 60W speaker output
PIN 3 - 100W (single speaker), 200W (two speakers)
Speaker installation tips:
Ensure cowl or sound flute pointing forward (not down)
Ensure no body work in the way of speaker to ensure sound exits the speaker cleanly.
Note Fitting behind the bumper will impair the output
Ensure speaker drain hole facing down
If using a sound pipe and flute in place of a cowl, ensure no sagging where water can gather.
If sagging is unavoidable drill a small drain hole at the lowest point of the sag.
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Day and night volumes
Below are two different wiring possibilities for wiring a switch to control the siren output for day and
night volume levels.
Day and night switching using relay Day and night switching using SPDT Switch
SPDT switch PH PN: 502
Note: SPDT switch can be used for both operations, when using SPDT switch it must be rated correctly
for the current passing through it (6A).
Horn ring transfer (HRT) / Footswitch
The Siren amplifier detects if the horn ring transfer is positive or negative switched at start up. If the
HRT input senses a positive feed it must be a negative switched horn, if it doesn’t sense a positive feed
it must be a positive switched horn. The HRT input just needs to be connected to the switched side of
the vehicle horn for the detection to work.
If using a footswitch use a momentary push to make switch, feeding positive to one side of the switch
and connecting the HRT input wire of the siren amplifier to the other.
Data output –This provides a 200mA positive output feed that can be connected to a data logger, the
data output is switched on when the siren is sounding and operating correctly.
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Relay output 1 (Horn Bypass) –This provides a 200mA positive output feed that can be used to
connect to a separate relay (available separately) so that the Horn can be bypassed when the siren is
operating.
This output is active when either the tone is sounding or when the run input is selected.
The diagram below shows how to connect the HRT input and relay output of the siren amplifier to
additional components to act a horn by pass for either a positive or negative switched horn.
Recommended resistor value: 10K, 0.25W, radial.
Relay output 2 (Beacon Output) –This provides a 200mA positive output feed that can be used to
connect to a separate relay (available separately) so that a light source can be switched on when
selected by one of the siren controllers.
Sidelights input
Personal Announce (PA)
Various 9005 compatible siren controllers have an inbuilt microphone to broadcast voice over the
sirens speaker. Pressing the Push To Talk (PTT) button on the microphone or handset allows the PA to
operate.
Key:
30 Common contact
87 Normally open contact
87a Normally closed contact
86 Coil positive input
85 Coil ground return
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Record and Playback
Placing the 9005 compatible siren controller in the play mode allows up to 30 seconds of recorded
message to be broadcast over the sirens speaker on a continuous loop.
Pressing and holding the PTT button records from the microphone as long as the PTT is held
in.
To wipe the message quickly press and release the PTT button while the play mode is
selected.
Volume control
The volume for the audio functions (PA, Play, Radio rebroadcast) can be adjusted on some of the 9005
compatible siren controllers. This is either a volume knob on the controller or Volume plus and minus
buttons. Note the volume cannot be adjusted on the STC and MTC handsets and is pre-set to the
highest setting.
Radio Rebroadcast channel 1 –This input allows a signal in the range of 0.5Vp-p to 10Vp-p to broadcast
over the siren speaker, when selected by the controller.
The acceptance range for the channel 1 input can be adjusted using the man and horn buttons on the
8007 controller while radio channel 1 is selected.
First connect your audio device to the radio inputs 1a and 1b (polarity doesn’t matter) and
set the volume on the device to maximum.
Select radio 1 on the controller (by default the siren amplifier is set to the maximum input
voltage)
Turn the volume to maximum on the controller
Press and hold the horn button to decrease the input voltage setting, increasing the
preserved volume (a beep will be audible as the level changes).
Press and hold the man button to increase the input voltage setting, decreasing the
perceived volume (a beep will be audible as the level changes).

There are 9 volume pre-set levels that can be selected; the aim of pre-setting the volume is to achieve
a good volume without the siren amplifier cutting out, or the audio being rebroadcast being clipped.
The CP49 control panel can also adjust the volume pre-set levels for the radio rebroadcast, by holding
down the radio button and pressing the volume buttons to increase or decrease the preset level.
Radio Rebroadcast channel 2 –This input allows a signal in the range of 0.5Vp-p to 10Vp-p to broadcast
over the siren speaker.
The acceptance range for the channel 2 input can be adjusted using the man and horn buttons on the
8007 controller while radio channel 2 is selected, using the above method.
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Fault LED –The siren amplifier has a fault LED incorporated into the front panel to aid debugging and
troubleshooting of any detected faults. The LED will flash in different patterns to identify a particular
fault as shown in the table below. The fault light should be treated as a warning of improper operation
and possible causes should be investigated.
Flash Pattern
Detected Fault
Steady on
Short circuit on speaker detected
Steady flashing (on, off)
Over heated
Two flashes with a pause
Under voltage
Three Flashers with a pause
Over voltage
Four flashes with a pause
Over current, or short circuit
Circuit protection –The siren amplifier has the following protective circuitry incorporated into it to
ensure that fitting error don’t cause damage to the siren or vehicle systems as well as:
Start delay –the siren will not work for several seconds after power is first applied to the
siren amplifier, to allow voltage to stabilise after engine started, stopping damaging voltage
transients effecting the speaker.
Reverse Polarity protection –if the positive and ground lines have been reverse wired the
siren will not function, however the siren amplifier and speaker will not be damaged by this.
Over temperature protection –In the event of the siren overheating through excessive
prolonged use or extreme ambient temperatures. The siren will switch off the siren output
until it has cooled sufficiently to resume operation.
Over current protection –if the siren amplifier circuit is drawing too much current, caused
by a speaker failing or short circuit, the siren will switch off the siren output. The power to
the siren amplifier will have to be reset to clear this fault.
Speaker short circuit protection –if a short circuit is detected on the speaker the siren
output will switch off. The power to the siren amplifier will have to be reset to clear this
fault.
Over and under voltage protection –if the operating voltage is out of operating parameters
for the voltage version of the siren, the siren will not operate. i.e. when 12V siren fitted to
24V vehicle or if the vehicle battery is flat.
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TYPICAL INSTALLATION DIAGRAMS
9005 & STC/MTC (STC SHOWN)
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Brief Operational description:
Pressing any of the keys 1 to 9, will switch the output 1 to 9 on or off.
Pressing the siren key or 999 key will put the siren into standby mode allowing the siren to
be started by either pressing the vehicle horn or the siren key again. Successive presses will
cycle though the available tones selected by the handset.
To stop the siren sounding either; press and hold the siren button, or press the horn twice
in quick succession, this leaves the siren in standby so it can be quickly restarted.
Pressing reset stops the siren sounding and switches the outputs off
999 and arrival buttons can be programmed to switch multiple outputs on or off, when
pressed.
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9005 & 8006 MIC (RH button air-horn)
Brief operational description:
If sidelights switch present buttons on the 8006 handset are back lit (Green)
If a switch is active it will light up (red)
The right hand button actives the siren and makes it sound. Successive press will toggle
through the tone available in the handset. Once sounding pressing the horn can also toggle
through the tones.
The siren can be stopped by either: pressing and holding the right hand button, or by
pressing the horn twice in quick succession.
While the left hand button is pressed the air-horn tone will sound.
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9005 & 8006 MIC (RH button beacon output)
Brief operational description:
If sidelights switch present buttons on the 8006 handset are back lit (Green)
If a switch is active it will light up (red)
Left hand button, starts siren and switches on beacon output, successive presses toggle
through the available tones in the handset. Once sounding pressing the horn can also toggle
through the tones.
The siren can be stopped by either: pressing and holding the right hand button, or by
pressing the horn twice in quick succession.
The right hand button, switches on or off beacon output, and enables siren to switch on
from horn ring transfer.
Pressing the right hand button while the siren is sounding: switches of the beacon output
and cancels the siren.
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9005 & 8007 Controller + MIC
Brief operational description:
Switching the volume knob to the on position takes the siren out of standby and allows it to
operate in the mode selected on the rotary dial (These include, standby, siren, radio
rebroadcast 1, radio rebroadcast 2, play & record)
When siren mode is selected and sounding pressing the vehicle horn or manual button will
allow the tone to toggle between two options.
When radio rebroadcast 1 or 2 the selected channel is broadcast over the speaker.
When Play/Rec is selected, a message can be record by pressing the push to talk button on
the microphone and speaking in to the microphone. Releasing the push to talk puts it in
play back mode, broadcasting the message back over the speaker in a constant loop.
A record message can be removed, by pressing and releasing the Push to talk button very
quickly, while play record is selected. There will be no play back in this case.
When standby is selected, pressing the push to talk button broadcasts the microphone over
the speaker.
The volume of all the audio features (apart from tones) can be adjusted using the volume /
on off knob.
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9005 & CP2 Phase II Controller + MIC
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Brief Operational Description:
Pressing the main lights button turns the main light output on or off and allow the siren to
sound when on.
Pressing the Aux 1 button turns the Aux 1 output on or off.
Pressing the Aux 2 button turns the Aux 2 output on or off.
Pressing the Aux 3 button turns the Aux 3 output on or off.
Pressing the Aux 4 button turns the Aux 4 output on or off.
Pressing the S/L button switches between the town and country siren sounds
Pressing the Siren button activates the siren tones, if the main light button is active and
working correctly.
Pressing the Volume up key increases the volume for PA, Radio Rebroadcast and Play back
Pressing the Volume down key increases the volume for PA, Radio Rebroadcast and Play
back
Pressing the PA button broadcasts the microphone input over the speaker
Pressing the Radio Key broadcasts the radio rebroadcast input over the speaker
Pressing the REC/PLAY key allows message to be recorded and played back over the
speaker.
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Troubleshooting:
Please note: - the troubleshooting guide below is not an exhaustive list and any work
carried should be done so by an electrically competent person.
Problem
Possible solutions
No siren tone output
Check Controller is switched on
Check power to siren
Check ignition feed to siren
Check if fuse blown
Check speaker connected
Check run input connected (if required)
Check interlock input connected (if required)
Fuse blown
Check cabling for shorts, particularly wires passing through
panels
Replace fuse
Fuse Keeps blowing
when starting a tone
Check speaker cables for shorts
Check speaker resistance (should be 4.4R ± 1R)
Try running without speaker connected (tone should be
audible at siren amplifier, without blowing fuse)
Overheated fault
indicated
Wait for siren to cool and operation should resume.
Check that siren has sufficient air gap to allow for air flow.
Ensure that siren is fitted away from other equipment that
may get hot.
Under Voltage fault
indicated
Check correct voltage version of siren is fitted
Check battery voltage (may be below minimum)
Charge battery or try with engine running
Check cabling is rated correctly (if under rated may have a
voltage drop down line)
Check ground return to battery (ground could be unstable)
Check alternator connection to battery (could be loose)
Over Voltage fault
indicated
Check correct voltage version of siren is fitted
Check battery voltage (may be over charged)
Check alternator is attached to battery correctly
Over Current fault
indicated
Check speaker resistance (should be 4.4R ± 1R)
Check speaker cable for shorts
Check alternator connected to battery
Check power to siren (could be unstable, due to alternator
problem, grounding, cabling or another device fitted to
vehicle)
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WARNING THE WORLD® Emergency Service and Utility Warning Systems
9005 SIREN AMPLIFIER ACCESSORIES
DIN SLOT PHASE 2 MICROPHONE MICROPHONE SHOCKWAVE
CP2-9005-DV SERIES CONTROLLER FOR PHASE 2 WIRING HARNESS
CP1-9005-DV MIC089 SERIES ME9005 SERIES
SERIES
CONTROLLER & MICROPHONE SPEAKER SPEAKER & FLUTE
CP3-9005-DV SERIES PA100-R PA100-A
R –SPEAKER COWL S –SPEAKER COWL C –SPEAKER COWL
M –SPEAKER COWL L –SPEAKER COWL
Premier Hazard Ltd., YO16 4SJ, http://www.premierhazard.co.uk,
Tel.: [phone], E-Mail: [e-mail]
© 2013 Premier Hazard ltd. A member of the Public Safety Equipment group of companies
IMAGES NOT
TO SCALE
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FOR SPECIFIC PART
NUMBERS CONTACT :
CUSTOMER SERVICES BY
TELEPHONE OR EMAIL, SEE
BELOW