Premium Leisure GE 630 User manual

GENERIC HOT TUB
OWNER’S MANUAL
MODELS:
GE 630
Premium Leisure, LLC
6101 45th St. N.
St. Petersburg, FL 33714
727.573.9611
Part Number 1202GENERIC
Revised 05/2017

Owner’s Information
Dealer:
Date Purchased:
__________________________
Company:
__________________________
Address:
__________________________
Telephone:
__________________________
Installer:
Date Installed:
__________________________
Company:
__________________________
Address:
__________________________
Telephone:
__________________________
Hot Tub:
Date Delivered:
__________________________
Model:
__________________________
Color:
__________________________
Serial Number:
__________________________
Your unique hot tub serial number is located on a data plate outside the
cabinet at ground level directly below the topside control panel. When
calling for service, have your serial number in hand.

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For HELP, call 727.573.9611
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Introduction ............................................................................................2
Important Safety Information..................................................................3
Site Selection and Installation ................................................................ 7
Startup..................................................................................................13
Water Balancing...................................................................................16
Topside Control....................................................................................19
Cover....................................................................................................20
Frequently Asked Questions ................................................................ 21
Troubleshooting ................................................................................... 24
Important: GE Spas is dedicated to offering you the best in customer
satisfaction and service. Be sure to read, complete, sign, and send in the
limited warranty card within 30 days of purchase to ensure you understand
what you are entitled to in terms of service. If you have any questions, you can
call our customer care center, at 727.573.9611.
Printed in the U.S.A.
Version 1.0 Revised 05/2017 Part # 1202GE
Copyright © 2011, Premium Leisure LLC. All rights reserved. No portion of this manual may be reproduced in any manner
without express written permission of Premium Leisure LLC. GE Spas™and Thermazone™are trademarks of Premium
Leisure LLC. All other brands, product names, company names, trade names, trademarks, and service marks used are
the property of their respective owners. Premium Leisure LLC may make product modifications and enhancements.
Specifications may change without notice. International products may be configured differently to meet local electrical
requirements. Dimensions are approximate. Patents pending.

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Introduction
Your choice of a GE Spas™hot tub indicates that you are devoted to excellence.
The management and staff appreciate your patronage and takes pride in the
tradition of quality hot tubs that our company represents.
To properly acquaint yourself with your hot tub, we suggest that you take time to
read through this manual before hook up and operation. Doing so will familiarize
you with important operating and safety procedures, thereby ensuring an
enjoyable experience right from the start.
If you need any more information than this manual provides, feel free to visit our
Web sites at www.PremiumLeisure.com or call our customer care center, at
727.573.9611.
WARNING: This manual was written to ensure the proper use and installation
of your hot tub. Any modifications to the procedures outlined in
this manual may result in voiding your warranty.
This manual and its contents are subject to change without notice. Although we
have prepared this manual as accurate as possible, we are not liable for errors or
omissions; loss, injury, or damages caused by improper installation; or use of hot
tub (improper or otherwise).
You new hot tub is made with quality synthetic cabinet materials. Synthetic
materials won’t fade and are nearly invulnerable to mold and mildew. Where
wood splits, cracks, and stains, synthetic materials stand in timeless perfection.

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Important Safety Information
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Your physiological response to hot water depends on subjective factors such as
age, health, pregnant women, temperature sensitivities, chemical sensitivities,
and medical history. Always consult a physician before using a hot tub to
understand your particular tolerance and limitations.
READ AND FOLLOW ALL INSTRUCTIONS
WARNING – To reduce the risk of injury, do not permit children to use this
product unless they are closely supervised at all times.
A wire connector is provided on this unit to connect a minimum 8 American Wire
Gauge (AWG) (8.4mm2) solid copper conductor between this unit and any metal
equipment, metal enclosures of electrical equipment, metal water pipe, or conduit
within 5 feet (1.5 m) of the unit.
* For cord connected / convertible units: Danger – Risk of injury.
Replace damaged cord, immediately. Do not bury cord. Connect to a grounded,
grounding type receptacle only.
** For units with GFCI: Warning – This product is provided with a ground-
fault circuit interrupter located in the main panel. The GFCI must be tested
before each spa use.
Dangers
RISK OF ACCIDENTAL DROWNING: Extreme caution must be
exercised to prevent unauthorized access by children. To avoid
accidents, ensure that children cannot use this spa unless they are
supervised at all times. Always cover the hot tub and use safety
locks when it is not in use.
RISK OF INJURY: The suction fittings in this spa are sized to match
the specific water flow created by the pump. Should the need arise
to replace the suction fittings or the pump, be sure that the flow rates
are compatible. Never operate the spa if the suction fittings are
broken or missing. Never replace a suction fitting with one rated less
than the flow rate marked on the original suction fitting.
RISK OF ELECTRIC SHOCK: Install at least 5 feet (1.5 m) from all
metal surfaces. As an alternative, a spa may be installed within 5
feet of metal surfaces if each metal surface is permanently
connected by a minimum 8 AWG (8.4 mm2) solid copper conductor
to the wire connector on the terminal box that is provided for this
purpose.
RISK OF ELECTRIC SHOCK: Do not permit any electric appliance,
such as a light, telephone, radio or television, within 5 feet (1.5 m) of
a spa. Do not operate such an appliance from either inside the hot
tub or when you are wet, unless such appliances are built-in by the
manufacturer.

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Warnings
TO REDUCE THE RISK OF INJURY:
•The water in a spa should never exceed 40˚C (104˚F).
Water temperatures between 38˚C (100˚F) and 40˚C
(104˚F) are considered safe for a healthy adult. Lower
water temperatures are recommended for young children
and when spa use exceeds 10 minutes.
•Since excessive water temperatures have a high potential
for causing fetal damage during the early months of
pregnancy, pregnant or possible pregnant women should
limit spa water temperatures to 38˚C (100˚F).
•Before entering a spa/hot tub, the user should measure the
water temperature since the tolerance of water temperature
regulating devices varies.
•The use of alcohol, drugs or medication before or during
spa/hot tub use may lead to unconsciousness with the
possibility of drowning.
•Obese persons and persons with a history of heart disease,
low or high blood pressure, circulatory system problems, or
diabetes should consult a physician before using a spa.
•Persons using medication should consult a physician before
using a spa/hot tub since some medication may include
drowsiness while other medication may affect heart rate,
blood pressure and circulation.
Do not connect auxiliary components (such as headphones, cables,
and additional speakers) to the stereo (if equipped).
Do not use a hot tub immediately following strenuous exercise.
Do not use your hot tub alone.
Lock the cover on your hot tub when not in use.
Persons with infectious diseases should not use a hot tub.
Replace audio components only with identical components.
Do not leave the CD access door open on the stereo (if equipped).
Some types of hair dye can react with the sanitizers in your hot tub
water causing your hair to change color. Use at your own risk.
Water normally splashes out of a hot tub during typical use. Install
an adequate perimeter that provides sound footing.
Do not turn your hot tub on/off from a wall switch, ground fault circuit
interrupter, circuit breaker, fuse, or by plugging/unplugging it.
Remove all jewelry, metal, and watches from your person before
entering your hot tub.
Keep all breakables away from the hot tub area.
Maintain water balance in accordance with instructions.

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Warning Sign
Warning Sign Must Be Posted – The red
WARNING sign like the one shown is packed
with your new hot tub. This sign must be posted
in a prominent place in close proximity to the hot
tub installation site immediately upon completion
of hot tub installation.
Important: It is extremely important that this sign be permanently placed in clear
view of persons using the hot tub. Occasional hot tub users may not be aware of
some of the dangers hot water poses to pregnant women, small children,
seniors, and people under the influence of alcohol. If you did not receive a
warning sign or your sign has become damaged, please call your local dealer for
a replacement.
Hyperthermia
To reduce the risk of injury, the water temperature in a hot tub should never
exceed 104˚F (40˚C). Water temperatures between 100˚F (38˚C) and 104˚F
(40˚C) are considered safe for a healthy adult. Lower water temperatures are
recommended for young children, senior citizens, persons with sensitivities, and
when hot tub use exceeds 10 minutes.
WATER TEMPERATURE IN EXCESS OF 100˚F (38˚C) MAY BE INJURIOUS
TO YOUR HEALTH.
Hyperthermia occurs when the internal temperature of the body reaches a level
several degrees above the normal body temperature of 98.6˚F (37˚C). The
symptoms of hyperthermia include drowsiness, lethargy, and an increase in the
internal temperature of the body. The effects of hyperthermia include:
Unawareness of impending hazard
Failure to perceive heat
Failure to recognize the need to exit hot tub
Physical inability to exit hot tub
Fetal damage in pregnant women
Unconsciousness and danger of drowning
If you sense any of the symptoms of hyperthermia, safely exit the hot tub
immediately.
SAVE THESE INSTRUCTIONS
Basic Safety Guidelines
Your hot tub is meant to be enjoyable, healthful, and relaxing. Below are some
basic safety guidelines to follow every time you use your hot tub.
•Always check the temperature of your hot tub before entering. High water
temperatures can be hazardous to your health.
•Persons suffering from heart disease, diabetes, high or low blood pressure,
and pregnant women should consult a doctor before using your hot tub.

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•Persons under the influence of medication, drugs, or alcohol should not be
allowed into your hot tub.
•Remove all jewelry, metal, and watches from your person before entering
your hot tub.
•Do not allow children to use your hot tub without continuous supervision of
an adult.
•Do not use your hot tub alone.
•Test the ground fault circuit interrupter (GFCI) breaker prior to using your hot
tubeach time to ensure it operates properly.
•Any electrical devices near your hot tub must be GFCI protected and out of
reach from inside the hot tub.
•Keep all breakables away from the hot tub area.
•Lock the cover on your hot tub when not in use.
•Enter and exit the hot tub slowly. Wet surfaces can be slippery.
•Prolonged immersion can be hazardous to your health.
Maintain water chemistry in accordance with manufacturer’s instructions.
•The hot tub is not to be used by persons with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have
been given supervision or instruction
Basic Water Quality Guidelines
•During the initial filling of the spa, add a sequestering agent to combat
suspended minerals in the water. Allow water to circulate and filter for at
least 12 hours before adding any other chemicals.
•Test water for PH, total Alkalinity, and Calcium hardness. The PH should be
7.2-7.8 and the total Alkalinity 80-180 PPM. Calcium hardness levels should
be maintained between 150 and 400 PPM. Adjust PH and total Alkalinity
(TA) utilizing the directions on the chemical bottles. Wait 15-30 minutes, test
and adjust if necessary.
•Add 2 ounces of concentrated chlorinating granules (sodium Dichlor-s-
triazinetreone) on initial start up to begin sanitizing the spa water. It is
important not to add the chlorinating granules until the PH, alkalinity and
calcium hardness have been adjusted to their proper levels.
•Check spa water with test strip for proper sanitation levels and adjust
accordingly to the proper levels. Free chlorine should be 2-4 PPM.
•We recommend a minimum level of 2 PPM residual chlorine be maintained
in spa water. Be sure the pumps are running when adding chlorine or non
chlorine shock/oxidizer.
•Add 1 ounce of non-chlorine shock/oxidizer or ½ ounce of chlorine to the spa
water after each spa use.

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Site Selection and Installation
Proper planning is an important consideration when installing your new hot tub.
Site selection is a critical step and requires serious thought. Planning ahead
makes the installation process easier. The following information is provided to
assist you in site preparations.
1) Always comply with local building codes and obtain any necessary permits.
You may also need to consult with an engineer to address your specific
design needs.
2) Contact an electrician to assess your electrical needs, install wiring, and
assure a safe operation.
3) Position your hot tub with proper access to water, drainage, and electricity.
4) Place your hot tub on a uniform solid, flat surface designed to properly
support its weight. For external installations, a 4-inch (10 cm) thick cement
pad suffices. See page 8 for conduit entry locations for your model hot tub.
5) For internal installations, check the load carrying capabilities of the floor on
which the hot tub will reside. Most homes meet the requirement of 80
pounds per square foot.
6) Assure that your hot tub will fit into the space you have chosen and the
delivery route will accommodate its large size.
7) Provide adequate ventilation for the humidity created by your hot tub. In
most cases, a Hot Tub Hard Cover is sufficient.
8) Protect the pump and all equipment from the weather by ensuring the
cabinet panels are secure at all times.
9) Allow 36 inches (1 meter) of unobstructed access to all sides of your hot tub
for normal servicing. Your hot tub is not designed to be recessed in the
ground or in a deck.
Hot Tub
36 inch
(1 m)
clearance
4 inch (10 cm)
Concrete slab
Figure 1 – Clearances and Support

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The following dimensions can be used to determine the proper location of
submerged conduits in concrete slab installations. All dimensions are made from
the outside of the hot tub’s frame with the access panels removed. The topside
control panel is shown at bottom of diagram for reference.
A
B
Topside control
Figure 2 – Conduit Entry Location Reference Points
Model Dimension A Dimension B
1230
GE 630 26” (65 cm) 8” (20 cm)
Table 1 – Conduit Entry Location Dimensions
10) Consider positioning your hot tub out of or adequately protecting it from the
wind. Just as people can get cold on cool/windy days, so can your hot tub.
Windy environments can significantly increase operating costs.
11) Consider using an insulating pad. In cold climates, the ground can rob heat
from the hot tub and increase your operating costs.
Electrical Specifications
Important – Qualified and licensed electricians must perform all electrical
hookups. The following specifications must be followed in order to ensure proper
performance and safety.
WARNING: Starting an incorrectly wired hot tub could cause severe damage
to the mechanical equipment or even bodily harm. Have your
licensed electrician verify GFCI (or RCD) wiring with the
diagrams on pages 10-11 prior to starting the hot tub or call the
technical support line at 727.573.9611.
Caution: Failure to abide by specifications listed may result in damage to the
equipment and will void the warranty.
All hot tubs must be wired with the appropriately sized wiring. Failure to do so will
cause equipment damage and will not be covered under your warranty.
All hot tubs must be over current protected with a built-in GFCI (or RCD for

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export models) in the service panel.
Model
Volts
(V)
Freq.
(Hz)
Rating
(A)
GFCI
(A)
Wire size from GFCI
to Main Panel
*†
Equipment_Pack
12
30 240 60 30 40
8-2 plus ground
VS100Z
1230CO
120 60 12 15 12-2 plus ground VS100Z
Table 2 – Domestic Wire Size Chart
Model
Volts
(V)
Rating
(A)
RCD
(A)
Wire size from RCD
to Main Panel
‡
Equipment
Pack
1230-EX 220-
240 1x32 2x16 IEE Wire
Regulation
3x4 mm2
5x1.5 mm2
GS100Z
Table 3 – Export Wire Size Chart
WARNING: Disconnect electrical power before servicing. Before obtaining
access to terminals, all supply circuits must be disconnected.
WARNING: Test the GFCI (or RCD) before each use.
Our hot tubs are certified by Intertek Testing, SNAa Ltd.
Ontario, Canada to CSA-C22.2 No. 218.1-M89 and ANSI/UL
1563 standards.
Parts with extra low voltage not exceeding 12v must be inaccessible to a person
in the hot tub. Earthed appliances must be permanently connected to fixed
wiring. Parts incorporating electrical components, except remote control devices,
must be located or fixed so that they cannot fall into the hot tub.
Means for disconnection must be used in fixed wiring in accordance with wiring
rules.
Important – To allow the 240V GFCI to function properly, connect the white
Neutral wire from the hot tub to the Neutral terminal on the GFCI breaker, not the
Neutral bus in the GFCI breaker box. An improperly connected Neutral causes
the GFCI breaker to trip.
*Wire size may need to be reduced at GFCI to fit into the breaker
†Solid copper
‡Solid copper

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Figure 3 – U.S. and Canada Wiring Diagram
See wire size chart on page 9.

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Figure 4 – European 1x16A Wiring Diagram
See wire size chart on page 9.

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Startup
Important – Read these step-by-step startup procedures before starting your hot
tub. Failure to follow any of these steps listed may result in damage to the
equipment and may void your warranty.
Note: If you are unsure of any of the above startup procedures, please call our
customer care center, at 727.573.9611. For best results, read each step in
its entirety before proceeding.
Caution: Running the hot tub pump dry (without water running through it) can
cause IMMEDIATE damage and will void the warranty! Be sure that
the hot tub is installed properly in accordance with the instructions in
this manual.
Refer to the following picture for an explanation of some of your hot tub’s
controls, components, and technical terms. Note that not all models have all
features and components.
Figure 5 – Callouts

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Before Adding Water
Before adding water, go through these simple steps now to prevent common
issues when setting up your hot tub for the first time. Verify that the following
have all been rechecked.
1. Turn off all power to the hot tub at the main breaker panel.
2. Open the side panels to access the internal components.
3. Check that all slide valves are opened (T-
handles pulled out) to the heater and all
pumps.
4. Check that there are no obvious signs of
loose wires or broken pipes.
Figure 6 - Valve Open/Closed
5. Check that the two heater unions are
hand tight.
Caution: Do not use a wrench. Over-
tightening may cause damage
to unions and gaskets, which
will not be covered under
warranty.
Figure 7 – VS100 Control
Figure 7A – Remote Heater
6. Check that the unions on all pumps are tight.
7. Clean out any foreign debris from within the service access area or inside of
the hot tub itself.
8. With the drain open and filters removed, thoroughly rinse out the hot tub with
warm water until the drained water runs clear. Run water through the
filtration canister and jet lines to remove any incidental dust, dirt, and debris
that may have accumulated during shipment or installation. Drain all water
completely.
9. Make sure that the hot tub drain valve is closed and the cap is on tight (see
page 28).
10. Install the filter(s) in the filtration canister.
11. Check that all of the hot tub jets are open (turned full counter-clockwise).
12. Now is the best time to clean and polish the surfaces of your hot tub (see

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page 29).
Filling Your Hot Tub
Now it's time to fill your hot tub with water. Do not turn on
the electricity yet until the hot tub is completely filled. To
properly fill your hot tub:
1. Make sure that the filters (in the filtration canister) are
gently screwed into place. Turn them clockwise until
they stop being careful not to over-tighten them (this
avoids cracking the filter).
2. Connect a standard garden hose to a faucet with
regular cold tap water (not softened water or hot water).
Figure 8 – Filtration Canister
Caution: The water from your hot water tank should not be used to fill the hot
tub.
3. Put the pre-filter (if equipped§) on the other end of the hose, point the pre-
filter into a suitable drain, turn on the water, and allow any sediment to be
flushed down the drain. Once the water stream runs clear, turn off the hose.
4. Put the pre-filter (if equipped) into the filtration canister and turn on the hose.
5. Fill slowly. If too much water pressure is used, foaming water can force air
into the pipes and cause startup problems.
Important: To assure that the pump is properly primed, fill the hot tub
through the filter area only.
6. Fill the hot tub until the water level is about 1” above all jets (or about ½”
below the pillow). Do not over fill.
Note: Every person entering a hot tub displaces a given volume of water, so
adjust water level to the number of people regularly using the hot tub.
Turn off the hose and check again for any small leaks.
Operational Checks
Caution: Do not turn on any pump until your hot tub is properly filled with
water. Running any pump without water in your hot tub can cause
IMMEDIATE damage, which is not covered under warranty!
By now you have rechecked your hot tub’s mechanical connections and filled it
with water to about 1” above all jets by adding cold tap water through the pre-
filter (if equipped). Turn on power to the hot tub at the main breaker panel and
test the operation of the electrical system. If you encounter a problem, please
reference the troubleshooting guide on page 24.
§Pre-filters are available by calling 877.530.PARTS

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1. Turn on the breaker and test the operation of the Ground-Fault Circuit
Interrupter (GFCI) breaker by pushing the small button. This should
automatically trip the hot tub's circuit breaker.
DANGER: If this breaker does not trip, immediately call your electrician.
Do not use your hot tub!
Only if pushing this button successfully trips this circuit breaker should you
reset this breaker and proceed to the next step.
2. Go to the topside control panel. The hot tub first goes into a 5-minute
Priming mode, indicated by “Pr” message. Water heating is disabled during
priming. To exit Priming mode and begin normal hot tub operation, press
“Up” or “Down” button.
3. Press the Jets button. You should hear the pump turn on, see water
circulating, and see the Jets light illuminate on the panel.
4. Press the Jets button again. You should hear the pump turn on a higher
speed.
Caution: If water is not flowing from the jets after 2 minutes, turn the
power off at the main panel and bleed air from the system (see
page 21). Turn the power on again. Sometimes momentarily
turning the pump off/on will help to prime. Only do this four
times.
5. If the water is running smoothly through the lines, open the air control valve
to the jets and you should see an increase in jet pressure. Check and adjust
the water and airflow of every jet if necessary.
Each jet in your hot tub can be adjusted for massage intensity and
directional flow. Turn the outer jet dial counterclockwise to increase the
water volume and clockwise to turn it off. Pivot the angle of a jet to achieve
an optimal massage.
An air mixture intensifies the level of your massage. Turn the air control
valve counterclockwise to increase the air mixture and clockwise to turn it
off.
To minimize heat loss, close the air control valve when the hot tub is not in
use.
6. Press the Jets button a third time to turn off the pump.
Note: The pump remains on if filtration or heat is needed.
7. Press the Light button to turn on the light. Verify that the light is on.
8. Press the Light button a second time to turn off the light.
Water Balancing
Note: Perform water balancing weekly and whenever your water is
changed (or when the hot tub is first filled) to assure proper water

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condition.
Once your hot tub reaches 95ºF, use our Bromine Test Strips (not included) and
add the necessary chemicals (not included) to stabilize your water chemistry.
Turn Pump 1 on high speed before starting your tests to distribute chemicals
evenly. Wait 5 minutes between measurements to allow added chemicals to mix
thoroughly.
Important: Test the condition of your water in the following order:
1. Total Alkalinity (80-120 ppm) – Use our Alkalinity Increaser to raise total
alkalinity and Alkalinity Decreaser to lower it. Low total alkalinity has little
buffering capacity making the pH erratic. High total alkalinity has too much
buffering capacity making the pH difficult to change.
2. pH (7.2-7.8) – Use Spa Up to raise the pH level and Spa Down to lower it.
Caution:A pH lower than 7.2 can harm the metal surfaces of your hot
tub and irritate your eyes and skin. A pH higher than 7.8 can
create calcium deposits (scaling) on the shell and equipment.
3. Hardness (150-400 ppm) – Add Increase Calcium until the proper level is
achieved. Unfortunately, there is no practical way to lower the native water
hardness other than using a different source of water when filling your hot
tub. Low hardness causes equipment corrosion and water foaming.
4. Sanitizer (3.0-5.0 ppm) – Use our Deluxe Bromine Kit to add Bromine until
the proper level is achieved. Neglected hot tub water can breed bacteria and
algae causing bather discomfort, skin rashes, and/or irritation.
Test
Range
Total Alkalinity
80-120 ppm
pH
7.2-7.8
Calcium Hardness
150-400 ppm
Sanitizer
3.0-5.0 ppm
Table 4 - Recommended Ranges for Balanced Water