Pressol 13 004 Instruction Manual

OPERATING INSTRUCTIONS
AND SAFETY NOTES
Barrel pump for AdBlue®
89201 932 A401 GB

2
GB Operating Instructions - Barrel pump for AdBlue®
Pressol Schmiergeräte GmbH
This documentation is exclusively intended for the operating company and their sta.
Without our written consent, the content of this documentation (textes, gures, drawings, charts,
diagrams etc. ), must not be duplicated or distributed, neither in full or in part, utilized for the purpose
of competition or passed on/made availabe to third parties.
Pressol Schmiergeräte GmbH
Parkstraße 7
93167 Falkenstein | Germany
Tel. [phone]
Fax [phone]
[e-mail]
www.pressol.com
Operating instructions translation
Date of issue: 03/2020
We reserve the right to make design and product modications, which serve to improve the product.
Table of Contents
1. Introduction ________________________________________________________________________3
1.1 Preface ____________________________________________________________________________3
1.2 Obligations of the personnel ___________________________________________________________3
1.3 Symbols in this manual _______________________________________________________________3
1.3.1. Structure of the safety notes ___________________________________________________________3
1.3.2. General symbols_____________________________________________________________________4
2. Intended conditions of use ____________________________________________________________4
3. Risks in handling AdBlue® solution ______________________________________________________4
4. Technical data ______________________________________________________________________4
5. Assembly __________________________________________________________________________5
6. Commissioning______________________________________________________________________5
7. Disposal____________________________________________________________________________6
8. Repair/Service_______________________________________________________________________6
9. Exploded view of the barrel pump for AdBlue® ____________________________________________6

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Operating Instructions - Barrel pump for AdBlue® GB
1. Introduction
1.1 Preface
IMPORTANT
 Read and observe the operating instructions carefully before use.
Our sta will be pleased to provide support if you have any questions about the product.
Yours sincerely, Pressol Schmiergeräte GmbH
1.2 Obligations of the personnel
Before they start to work, all persons who are entrusted with work with the barrel pump for AdBlue®
are obliged:
– To follow all applicable regulations on occupational safety and accident prevention.
Please observe the following instructions in the interest of all concerned:
 Refrain from any unsafe working methods!
 In addition to this documentation, keep to all generally accepted safety rules, legal provisions as well as all
other binding rules regarding occupational safety, accident prevention and environmental protection!
 Wear appropriate protective clothing in accordance with the work to be done!
 Perform only work for which you have been suciently trained and instructed!
 Only genuine spare parts as well as original tools and auxiliaries of the manufacturer are allowed to be
used in order to ensure the functional safety and maintain the warranty coverage.
 Never stock or handle these products in the proximity of a heat, spark or ame source.
 Stock these products in a cool, ventilated, aired and secure location.
 Ensure the compatibility of the uid with the pump before any use.
 Work in a suciently ventilated area.
1.3 Symbols in this manual
1.3.1. Structure of the safety notes
The warning notes have the following structure:
SIGNAL WORD
Type and source of the hazard
– Consquences of non-compliance with the notes.
– Measures to avoid that risk.
Depending on the danger level, dierent signal words are used:
Signal word Danger level Consequences of non-compliance
CAUTION Possibly dangerous situation Minor bodily injury
ATTENTION Possibly dangerous situation Damage to material property

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GB Operating Instructions - Barrel pump for AdBlue®
1.3.2. General symbols
Symbol Meaning
A small black square indicates the work you have to perform.
–The dash denotes lists.
2. Intended conditions of use
 The barrel pump may only be used to discharge AdBlue®, non-aggressive liquids such as detergents,
soaps, anti-freeze and windscreen wash.
 Not suitable for fuels, hydraulic oils, thinners, solvents or any ammable liquids
 The pumping of explosive liquids is prohibited.
 Use in the food industry is prohibited.
 The temperature of the pumped liquid must be between -5 °C and +35 °C.
 The user is liable for any damage resulting from non-intended use.
 After use, clean the pump with warm water in order to prevent the formation of crystals which may
damage the pump
DANGER
Risk of injury and material damage from explosive vapors!
 Never use the pump to deliver explosive or oily uids such as petrol or
other uids with similar ashpoints!
3. Risks in handling AdBlue® solution
The AdBlue® concentrate is non-ammable, non-explosive and not oxidizing.
NOTE
 For cleaning, ush equipment with water. Dispose of released contaminated
uid. Dispose of released contaminated uid according to the statutory
provisions. In general, dilution with water is sucient.
 AdBlue® is corrosive to non-ferrous metals. Avoid skin and eye contact.
In case of contact with the eyes, rinse the eyes with plenty of drinking
water and consult a physician.
 Observe the safety sheet for AdBlue®.
4. Technical data
Pump type Barrel pump
13 004; 13 004 950; 13 004 960
Delivery rate 0,5 (l/stroke)
Delivery rate at 60 strokes/min ca. 30 l/min
Pumping media AdBlue®, non-aggressive liquids such as detergents, soaps,
anti-freeze, windscreen wash
Usage Container, for 60 / 200 / 220 l
Discharge 13 004/13 004 960: detachable transparent discharge
hose, 1,5 m
13 004 950: Mechanical control nozzle for AdBlue® with
swivel (ZVMUD) (23 161 878), Discharge hose, 6 m (25 191)
Length, three-part suction pipe 1000 mm

5
B
4
2
3
1
2
Operating Instructions - Barrel pump for AdBlue® GB
Barrel screw coupling 13 004/13 004 950: G 2“ m
13 004 960: G 2‘‘ f and M 56 x 4 m
Materials of parts in contact with liquid
Pump body PP
Seals FKM
Suction pipe PP
5. Assembly
Check and prepare all parts before assembly.
 Insert tube B in tube A (N° 1).
 Insert the tube formed by A+B in the pump entry (N° 2).
 Adjust the length of tube C to get the desired length. (N° 3).
 The tubes B + C are fastened with a bolt (which comes with a seal).
6. Commissioning
 Before starting up, check the pump for proper installation and visible damage.
 Insert the tube in the barrel and fasten the pump on the barrel (N° 2).
 Place the pump in the desired position and fasten it with a nut (N° 1).
 Can also be used for pumping from canisters with adapter (17 095).
 Insert the transparent tubing in the pump’s exit hole and secure it with the clamp (N° 3).
 Raise and lower the handle quickly until the liquid starts to come out (N° 4)
 Turn the venting cap counterclockwise to stop the ow of liquid.
Fig. 5.-1 Assembly example
Fig. 6.-1 Commissioning

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GB Operating Instructions - Barrel pump for AdBlue®
7. Disposal
The operating company is responsible for the proper disposal of the barrel pump.
Dispose of the dierent materials in accordance with all industry-specic, local, regional and federal
regulations.
Only qualied personnel is authorized to disassemble and dispose of the AdBlue® barrel pump.
8. Repair/Service
The barrel pump was developed and produced according to the highest quality standards.
Should a problem develop, despite all quality controls, please contact our customer service:
PRESSOL Schmiergeräte GmbH
Tel.: [phone]
Fax: [phone]
[email protected]
9. Exploded view of the barrel pump for AdBlue®
Fig. 9.-1: Exploded view of the barrel pump for AdBlue®

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Operating Instructions - Barrel pump for AdBlue® GB
N° Qty Description
1 1 Cylinder
2 2 Pump body
3 1 Lever
4 1 Top cover
5 1 Mouth piece
6 1 Piston
7 1 Piston plate
8 1 Nut
9 1 Mouth piece connector
10 1 Connecting rod
11 1 Venting plug
12 1 Guiding spacer
13 1 Axle
14 1 Connecting rod plate
15 1 Shaft
16 1 Vacuum valve
17 10 Screw
18 1 Cylinder seal
19 1 Shaft seal
20 2 Hose
21 1 Connector
22 1 Tubing ring
23 1 Tubing
24 1 Ring
25 1 Nut seal
26 1 Tubing nut
27 1 Disc
28 1 Nut
29 1 Clamp
30 1 Discharge hose
Fig. 9.-1: Overview of components for g. 9.-1
Accessories 13 004 950
1 Mechanical control nozzle for AdBlue® with swivel (ZVMUD) (23 161 878)
1 Discharge hose, 6 m (25 191)
Accessories 13 004 960
1 Barrel screw coupling, for plastic container, connecting thread G 2“
and Tri-sure 1“ PM (13 080 390)

Pressol Schmiergeräte GmbH
Parkstraße 7
93167 Falkenstein | Germany
Tel. [phone]
Fax [phone]
[e-mail]
www.pressol.com