Prestige Solo 175 Manual

Warranty Registration Card must be filled out by the customer and mailed within thirty (30) days of installa-
tion in order to gain warranty coverage.
When receiving the PRESTIGE Solo unit, any claims for damage or shortage in shipment must be filed
immediately against the transportation company by the consignee.
Leave all documentation received with appliance with owner for future reference.
WARNING
*INS
*INST TA AL LL LA AT TION ION A AN D M N D M A AI N I N T TE N E N A ANCE* NCE*
M
MA AN U N U A
AL L
NOTICE
2005-46 Manual Prestige 175/250
If the information in this manual is not followed exactly, a fireor explosion may
result causing property damage, personal injury or death.
FOR YOUR SAFETY
•Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.
• WHAT TO DO IF YOU SMELL GAS
-Do not try to light any appliance
-Do not touch any electrical switch; do not use any phone in your building.
- Immediately call your gas supplier from a neighbor’s phone. Follow the gas
supplier’sinstructions.
-If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer,service agency or the
gas supplier.
prestige
Solo 175/250
Water Boiler
11/2005

Table of Contents
i
PRODUCT AND SAFETY INFORMATION
Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Product and Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SECTION I - PRE-INSTALLATION ITEMS
Code Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Determining Product Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Boiler Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Recommended Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Residential Garage Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Boiler Freeze Protection Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SECTION II - COMBUSTION AIR AND VENTING
Combustion Air Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Ventilation and Combustion Air Requirements - Direct Vent . . . . . . . . . . . 6
Ventilation and Combustion Air Requirements - Category IV . . . . . . . . . . 6
Methods of Accessing Combustion Air into a Space - Category IV . . . . . . 7
-Indoor Combustion Air..................................7
-Outdoor Combustion Air................................7-8
-Combination of Indoor and Outdoor Combustion Air. . . . . . . . . . 8-9
Combustion Air and Vent Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Removal of an Existing Boiler from a Common Vent System . . . . . . . . . . 10
Commonwealth of Massachusetts Installation . . . . . . . . . . . . . . . . . . . . . . . 11
SECTION III - UNIT PREPARATIONS
HandlingInstructions..........................................12
Wall Mounting Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wall Mounting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wall Bracket Installation - Stud Walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
Wall Bracket Installation - Solid Walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
BoilerMounting..............................................13
Hydrostatic Pressure Test
Hydrostatic Test Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
Hydrostatic Test Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Completion of Hydrostatic Test and Draining . . . . . . . . . . . . . . . . . 14

Table of Contents
ii
SECTION IV - BOILER PIPING
General Piping Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Low Water Cut Off Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Additional Limit Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Backflow Preventer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Boiler System Piping Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Expansion Tank and Makeup Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18
Diaphragm (Bladder) Expansion Tank . . . . . . . . . . . . . . . . . . . . . . . 18
Closed-Type (Standard) Expansion Tank . . . . . . . . . . . . . . . . . . . . . 18
Circulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Sizing Primary Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Domestic Hot Water System Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
System Piping - Zone Circulators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Near Boiler Piping Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
System Piping - Zone Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
System Piping - Radiant Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
System Piping - Special Applications..............................20
System Piping - Multiple Units Installation . . . . . . . . . . . . . . . . . . . . . . . . . 20
DHW Piping with PRESTIGE and SMART . . . . . . . . . . . . . . . . . . . . . . . . 21
CH System Piping Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24
SECTION V-INSTALLING VENT / COMBUSTION AIR & CONDENSATE DRAIN
Installing Vent and Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Installing Condensate Drain Assembly.............................25-26
SECTION VI - GAS PIPING
Gas Supply Piping Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Natural Gas
Pipe sizing -Natural Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Natural Gas Supply Pressure Requirements. . . . . . . . . . . . . . . . . . . 28
Propane Gas
Pipe Sizing - Propane Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Propane Gas Supply Pressure Requirements . . . . . . . . . . . . . . . . . . 30
SECTION VII - INTERNAL WIRING
General Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Wiring ToolInstructions........................................31
Internal Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

iii
Table of Contents
SECTION VIII - EXTERNAL WIRING
Installation Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Line Voltage Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Domestic Hot Water Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Thermostat Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
System Circulator - Zone Valve Application . . . . . . . . . . . . . . . . . . . . . . . . 34
Outdoor Temperature Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Additional 24V Limit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
External Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-36
SECTION IX - START-UP PREPARATION
Check Boiler System Water Chemistry
Water pH Level 6.0 to 8.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Water Hardness Less Than 7 Grains. . . . . . . . . . . . . . . . . . . . . . . . . 37
Chlorinated Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Flush Boiler System and Domestic System to Remove Sediment. . . . . . . . 37
Check and Test Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Use of Antifreeze in the Boiler System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Filling the Boiler System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Check Low Water Cut-off Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Check for Gas Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check Thermostat Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
InspectionofCondensateSystem.................................39
SECTION X- START-UP PROCEDURES
FinalChecksBeforeStart-up....................................40
PRESTIGE Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
If PRESTIGE Does Not Start Correctly . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Check the PRESTIGE and System ...............................40-41
Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Set Boiler CH Target Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Operation Verification - Space Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-44
Operation Verification - Domestic Hot Water . . . . . . . . . . . . . . . . . . . . . . . 44
Boiler Control Display
Standby Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45-46
Setting the Boiler Parameters
Parameter Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Accessing Boiler Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47-48
Mounting the Outdoor Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

iv
Table of Contents
Wiring the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Summer/Winter Switch at Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49-50
Remote Summer/Winter Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Boiler Target Temperature Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Setting the Boiler Target Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-51
SECTION XI - CHECK-OUT PROCEDURES
Check-out Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
SECTION XII - INSTALLATION RECORD
Installation Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
SECTIONS XIII - MAINTENANCE SCHEDULE
Service Technician - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
OwnerMaintenance...........................................54
SECTION XIV - MAINTENANCE PROCEDURES
Maintenance Procedures
ReportedProblems......................................55
Check Surrounding Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Inspect Burner Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
CheckSystemPiping....................................55
Clean Condensate Drain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 56
Check Ventilation Air Openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Inspect Vent and Combustion Air Piping . . . . . . . . . . . . . . . . . . . . . 56
Check Boiler System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Check Expansion Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Check Boiler Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Inspection of Ignition Electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Check Ignition Wiring and Ground Wiring . . . . . . . . . . . . . . . . . . . 57
Check Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
CheckControlSettings...................................58
Perform Start-Up and Checkout Procedure . . . . . . . . . . . . . . . . . . . 58
Check Burner Flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
CheckFlameSignal.....................................58
CheckCombustionLevels................................58
Check Flue Gas Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-59

v
Table of Contents
Clean Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Review with Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Handling Previously Fired Combustion Chamber Insulation . . . . . 60
REPLACEMENT PARTS
Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61-64
PRODUCT SPECIFICATIONS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65-68

Product & Safety Information
1
Indicates the presence of a hazardous
situation which, if ignored, will result in
death, serious injury or substantial
property damage.
Indicates a potentially hazardous situa-
tion which, if ignored, can result in
death, serious injury or substantial
property damage.
Indicates a potentially hazardous situa-
tion which, if ignored, may result in
minor injury or property damage.
Indicates special instructions on installa-
tion, operation or maintenance, which
are important to equipment but not
related to personal injury hazards.
Indicates recommendations made by
Triangle Tube for the installers which
will help to ensure optimum operation
and longevity of the equipment
BEST PRACTICES
NOTICE
CAUTION
WARNING
DANGER
The following terms are used throughout this manual to bring attention to the presence of
potential hazards or important information concerning the product.
Triangle Tube reserves the right to modify the technical specifications and components of
its products without prior notice.
NOTICE
Definitions

2
Do not use this appliance if any part
has been under water. Immediately call
aqualified service technician to inspect
the appliance and to replace any part of
the control system which has been
under water.
WHAT TO DO IF YOU SMELL GAS
-Do not try to light any appliance
-Do not touch any electrical switch; do
not use any phone in your building.
- Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
-If you cannot reach your gas suppli-
er, call the fire department.
Installation and service must be per-
formed by a qualified installer,service
agency or the gas supplier.
Should overheating occur or the gas
supply fails to shut off, turn OFF the
manual gas control valve external to
the appliance.
DO NOT add cold make up water when
the boiler is hot. Thermal shock can
cause potential cracks in the heat
exchanger.
When servicing the boiler:
- Avoid electrical shock by discon-
necting the electrical supply prior to
performing maintenance.
CAUTION
WARNING
WARNING
WARNING
DANGER
Product & Safety Information
Qualified Installer:
Prior to installing this product read all
instructions included in this manual and all
accompanying manuals/documents with this
appliance. Perform all installation steps
required in these manuals in the proper
order given. Failure to adhere to the guide-
lines within these manuals can result in
severe personal injury, death or substantial
property damage.
Please reference the unit’s model num-
ber and the serial number from the rat-
ing label when inquiring about service
or troubleshooting.
Homeowner:
-This product should be maintained /
serviced and inspected annually by a
qualified service technician.
- This manual is intended for use by a
qualified Installer/Service Technician.
Triangle Tube accepts no liability for any
damage resulting from incorrect instal-
lation or from the use of components or
fittings not specified by Triangle Tube.
NOTICE
NOTICE
WARNING

Pre-Installation Items
3
SECTION I - Pre-Installation Items
Code Compliance
This product must be installed in accordance to
the following:
- All applicable local, state, national and
provincial codes, ordinances, regula-
tions and laws.
- For installations in Massachusetts, code
requires the boiler to be installed by a
licensed plumber or gas fitter, and if
antifreeze is utilized, the installation of
areduced pressure backflow preventer
device is required in the boiler’s cold
water fill or make up water supply line.
- For installation in Massachusetts all
direct vented appliances must comply
with the guidelines as outlined on page
11.
-The National Fuel Gas Code NFPA54/
ANSI Z 223.1 - Latest edition.
-National Electric Code ANSI/NFPA 70.
-For installations in Canada -“Installation
Code for Gas Burning Equipment”
CGA/B149.1 or B149.2 Canadian
Electrical Code Part 1 CSA C22.1.
-Standards for Controls and Safety
Devices for Automatically Fired Boilers,
ANSI/ASME CSD-1, when required.
The PRESTIGE boiler gas manifold and
gas controls meet the safe lighting and
other performance requirements as
specified in ANSI Z21.13 latest edition.
Determining Product Location
Before locating the PRESTIGE check for con-
venient locations to:
- Heating system piping
- Venting
- Gas supply piping
- Electrical service
Ensure the boiler location allows the combus-
tion air/vent piping to be routed directly through
the building and terminate properly outside with
aminimum amount of length and bends.
Ensure the area chosen for the installation of the
PRESTIGE is free of any combustible materi-
als, gasoline and other flammable liquids.
Failureto remove or maintain the area
free of combustible materials, gasoline
and other flammable liquids or vapors
can result in severe personal injury,
death or substantial property damage.
Ensure the PRESTIGE and its controls are
protected from dripping or spraying water dur-
ing normal operation or service.
The PRESTIGE should be installed in a loca-
tion so that any water leaking from the boiler or
piping connections or relief valve will not
cause damage to the area surrounding the unit
or any lower floors in the structure.
Boiler Replacement
If the PRESTIGE is replacing an existing boil-
er,the following items should be checked and
corrected prior to installation:
- Boiler piping leaks and corrosion.
-Improper location and sizing of the
expansion tank on the boiler heating
loop.
-If applicable, level and quality of freeze
protection within the boiler system.
WARNING
NOTICE

Pre-Installation Items
Recommended Clearances
The PRESTIGE is approved for zero clear-
ance to combustibles, excluding vent and
boiler piping.
- Vent & Boiler Piping - 1/4 inch from
combustible materials.
To provide serviceability to the unit it is
recommended that the following clear-
ances be maintained:
Top boiler jacket - 24 inches [610
mm].
Front - 24 inches [610 mm].
Bottom boiler piping - 24 inches [610
mm].
Rear -0inches
Sides - 6 inches [153 mm]
When maintaining zeroclearance or less
than recommended clearances, some
product labeling may become hidden
and unreadable
When installing the PRESTIGE in a
confined space, sufficient air must be
provided for proper combustion and
venting and to allow, under normal oper-
ating conditions, proper air flow around
the product to maintain ambient temper-
atures within safe limits to comply with
the National Fuel Gas Code NFPA 54 -
latest edition.
Residential Garage Installations
When installing the PRESTIGE in a residential
garage, the following special precautions per
NFPA 54/ANSI Z223.1 must be taken:
- Mount the unit with a minimum 18
inches [458 mm] above the floor level
of the garage. Ensure the burner and
ignition devices / controls are no less
than 18 inches [458 mm] above the
floor level.
- Locate or protect the unit in a matter
so it cannot be damaged by a moving
vehicle.
Boiler Freeze Protection Feature
The boiler control has an freeze protection fea-
ture built in. This feature monitors the boiler
temperature and responds as follows when no
call for heat is present:
- 45ºF Boiler circulator is ON
-37ºF Boiler circulator is ON and burner
operates at low fire
-50ºF Burner OFF and boiler circulator
operates for approximately 10 minutes
The boiler freeze protection featureis
disable during a hard lockout.
The boiler freeze protection feature is
designed to protect the boiler and should
be installed in a primary/secondary pip-
ing arrangement, see section IV for more
details. If the boiler is installed in an
unheated space or exposed to freezing
return water temperatures see section IX
for antifreeze guidelines.
WARNING
WARNING
WARNING
NOTICE
BEST PRACTICES
4

Combustion Air and Venting
5
SECTION II - Combustion Air and
Venting
Combustion Air Contamination
If the PRESTIGE combustion air inlet is
located in any area likely to cause or con-
tain contamination, or if products, which
would contaminate the air cannot be
removed, the combustion air must be
repiped and terminated to another loca-
tion. Contaminated combustion air will
damage the unit and its burner system,
resulting in possible severe personal
injury, death or substantial property
damage.
Do not operate a PRESTIGE if its com-
bustion air inlet is located near a laundry
room or pool facility.These areas will
always contain hazardous contaminants.
Pool and laundry products and common
household and hobby products often
contain fluorine or chlorine compounds.
When these chemicals pass through the
burner and vent system, they can form
strong acids. These acids can create cor-
rosion of the heat exchanger, burner
components and vent system, causing
serious damage and presenting a possi-
ble threat of flue gas spillage or water
leakage into the surrounding area.
Please read the information listed below.
If contaminating chemicals are located
near the area of the combustion air inlet,
the installer should pipe the combustion
air inlet to an outside area free of these
chemicals per SECTION V of this
installation manual.
Potential contaminating products
- Spray cans containing chloro/fluorocar-
bons
- Permanent Wave Solutions
- Chlorinated wax
- Chlorine - based swimming pool chem-
icals / cleaners
- Calcium Chloride used for thawing ice
- Sodium Chloride used for water soft-
ening
- Refrigerant leaks
- Paint or varnish removers
- Hydrochloric acid / muriatic acid
- Cements and glues
- Antistatic fabric softeners used in
clothe dryers
-Chlorine-type bleaches, detergents, and
cleaning solvents found in household
laundry rooms
- Adhesives used to fasten building prod-
ucts and other similar products
Areas likely to contain these products
-Dry cleaning / laundry areas and estab-
lishments
-Beauty salons
- Metal fabrication shops
- Swimming pools and health spas
- Refrigeration Repair shops
- Photo processing plants
- Auto body shops
- Plastic manufacturing plants
- Furniture refinishing areas and estab-
lishments
- New building construction
- Remodeling areas
- Garages with workshops
WARNING
WARNING

6
Combustion Air and Venting
Ventilation and Combustion Air
Requirements - Direct Vent
A Direct Vent appliance utilizes uncontamined
outdoor air (piped directly to the appliance) for
combustion)
For Direct Vent installations, involving only
the PRESTIGE, in which the minimum service
clearances are maintained as listed on page 4,
no ventilation openings are required.
For Direct Vent, zero clearance installations
involving only the PRESTIGE, the space /
enclosure must provide two openings for venti-
lation. The openings must be sized to provide
1square inch of free area per 1,000 BTUH of
boiler input. The openings shall be placed 12
inches from the top of the space and 12 inches
from the floor of the space.
For installations in which the PRESTIGE
shares the space with air movers (exhaust fan,
clothes dryers, fireplaces, etc.) and other com-
bustion equipment (gas or oil) the space must
be provided with adequate air openings to pro-
vide ventilation and combustion air to the
equipment. Toproperly size the ventilation /
combustion air openings, the installer must
comply with the National Fuel Gas Code
NFPA 54, ANSI Z223.1 for installations in the
U.S or CSA B149.1 and B149.2 for installa-
tions in Canada.
The space must be provided with venti-
lation / combustion air openings proper-
ly sized for all make-up air requirements
(exhaust fans, clothes dryers, fireplaces,
etc.) and the total input of all appliances
located in the same space as the PRES-
TIGE, excluding the input of a Direct
Vent PRESTIGE which uses combustion
air directly from the outside, thus addi-
tional free area for the openings is not
required. Failure to provide or properly
size the openings could result in severe
personal injury, death or substantial
property damage.
Ventilation and Combustion Air
Requirements - Category IV
A Category IV appliance utilizes uncontami-
nated indoor or outdoor air (surrounding the
appliance) for combustion.
In order to reduce the potential risks
associated with indoor contaminates
(listed on page 5), flammable vapors and
tight housing construction (little or no
infiltration air), it is recommended to
pipe uncontaminated combustion air
directly from the outdoors to the appli-
ance. This practice also promotes higher
system efficiency by reducing heated
indoor air from being exhausted from
the house and replaced by cold infiltra-
tion air into the house.
For installations in which the PRESTIGE shares
the space with air movers (exhaust fan, clothes
dryers, fireplaces, etc.) and other combustion
equipment (gas or oil) the space must be pro-
vided with adequate air openings to provide
ventilation and combustion air to the equipment.
Toproperly size the ventilation / combustion air
openings, the installer must comply with the
National Fuel Gas Code NFPA 54, ANSI Z223.1
for installations in the U.S or CSA B149.1 and
B149.2 for installations in Canada, as referenced
in this section of the manual and title Methods of
Accessing Combustion Air into a Space.
The space must be provided with venti-
lation / combustion air openings proper-
ly sized for all make-up air requirements
(exhaust fans, clothes dryers, fireplaces,
etc.) and the total input of all appliances
located in the same space as the PRES-
TIGE. Failure to provide or properly
size the openings could result in severe
personal injury,death or substantial
property damage.
WARNING
BEST PRACTICES
WARNING

7
Combustion Air and Venting
Methods of Accessing Combustion Air Into A
Space - Category IV
Indoor Combustion Air
The methods listed in this section for
accessing Indoor Combustion Air
assume that the infiltration rate is ade-
quate and not less than .40 ACH. For
infiltration rates less than .40 ACH, ref-
erence the NFPA 54 National Fuel Gas
Code for additional guidance.
Opening Size and Location
Openings used to connect indoor spaces shall
be sized and located in accordance with the
following see Fig. 1:
-Combining spaces on the same story.
Each opening shall have a minimum
free area of 1 sq. in./1000 Btu/hr of the
total input rating of all gas utilization
equipment in the space, but not less than
100 sq. inches. One opening shall com-
mence within 12 inches of the top, and
one opening shall commence within 12
inches of the bottom of the enclosure.
The minimum dimension of air open-
ings shall be not less than 3 inches.
-Combining spaces in different stories.
The volumes of spaces in different sto-
ries shall be considered as communicat-
ing spaces where such spaces are con-
nected by one or more openings in
doors or floors having a total minimum
free area of 2 sq. in./1000 Btu/hr of
total input rating of all gas utilization
equipment.
Outdoor Combustion Air
Isolating the combustion appliance room
from the rest of the building and bring-
ing in uncontaminated outside air for
combustion and ventilation is always
preferred.
Opening Size and Location
The minimum dimension of air openings shall
be not less than 3 inches
Openings used to supply combustion and ven-
tilation air shall be sized and located in accor-
dance with the following:
One Permanent Opening Method. See Fig. 2
One permanent opening, commencing within 12
in. of the top of the enclosure, shall be provided.
The equipment shall have clearances of at least 1
inch from the sides and 6 in. from the front of the
appliance. The opening shall directly communi-
cate with the outdoors or shall communicate
through a vertical or horizontal duct to the out-
doors or spaces that freely communicate with the
outdoors and shall have a minimum free area of
the following:
-1sq. in./3000 Btu/hr of the total input
rating of all equipment located in the
enclosures, and
- Not less than the sum of the areas of all
vent connectors in the space.
BEST PRACTICES
NOTICE
All Combustion Air from Adjacent
Indoor Spaces through Indoor
Combustion Openings
Fig. 1:

8
Combustion Air and Venting
Two Permanent Openings Method.
Two permanent openings, one commencing
within 12 in. of the top and one commencing
within 12 in. of the bottom of the enclosure,
shall be provided. The openings shall commu-
nicate directly,or by ducts, with the outdoors
or spaces that freely communicate with the out-
doors, as follows:
- Where directly communicating with the
outdoors or where communication to the
outdoors is through vertical ducts, each
opening shall have a minimum free area
of 1 sq. in./4000 Btu/hr of total input rat-
ing of all equipment in the enclosure.
See Fig.3.
-Where communicating with the out-
doors is through horizontal ducts, each
opening shall have a minimum free
area of not less than 1 sq.in./2000
Btu/hr of total input rating of all equip-
ment in the enclosure. See Fig. 4.
Combination of Indoor and Outdoor
Combustion Air
Indoor Openings: Where used, openings con-
necting the interior spaces shall comply with
the Indoor Combustion Air section on page 7.
All Combustion Air from outdoors
through; One Permanent Air
Openings
Fig. 2: All Combustion Air from Outdoors
Through Ventilated Attic
Fig. 3:
All Combustion Air from Outdoors
through Horizontal Ducts
Fig. 4:

9
Combustion Air and Venting
Outdoor Opening(s) Location. Outdoor open-
ing(s) shall be located in accordance with the
Outdoor Combustion Air section.
Outdoor Opening(s) Size. Outdoor opening(s) shall
be calculated in accordance with the following:
-The ratio of the interior spaces shall be
the available volume of all communi-
cating spaces divided by the required
volume.
-The outdoor size reduction factor shall
be 1 minus the ratio of interior spaces.
-The minimum size of outdoor open-
ing(s) calculated in accordance with the
above outdoor air section multiplied by
the reduction factor. The minimum
dimension of air openings shall not be
less than 3 in.
Do not install the PRESTIGE into a com-
mon vent with other gas or oil appliances.
This may cause flue gas spillage or appli-
ance malfunction, resulting in possible
severe personal injury, death or substan-
tial property damage.
Combustion Air and Vent Piping
The PRESTIGE requires a Category IV vent-
ing system, which is designed for pressurized
venting and condensate.
The PRESTIGE is certified per ANSI Z21.13
as a Category IV or Direct Vent (sealed com-
bustion) appliance. A Category IV appliance
utilizes uncontamined indoor or outdoor air
(surrounding the appliance) for combustion. A
Direct Vent appliance utilizes uncontaminated
outdoor air (piped directly to the appliance) for
combustion.
In order to reduce the potential risks
associated with indoor contaminates
(listed on page 5), flammable vapors
and tight housing construction (little or
no infiltration air), it is recommended
to pipe uncontaminated combustion air
directly from the outdoors to the appli-
ance. This practice also promotes higher
system efficiency by reducing heated
indoor air from being exhausted from
the house and replaced by cold infiltra-
tion air into the house.
Install combustion air and vent pipe as
detailed in the PRESTIGE Vent Sup-
plement included in the boiler installa-
tion envelope.
Verify installed combustion air and vent
piping are sealed gas tight and meet all
provided instructions and applicable
codes, failureto comply will result in
severe personal injury of death.
DANGER
NOTICE
BEST PRACTICES
DANGER

10
Combustion Air and Venting
Removal of an Existing Boiler from a
Common Vent System
When an existing boiler is removed from a
common venting system, the common venting
system is likely to be too large for proper
venting of the remaining appliances. At the
time of removal of an existing boiler, the fol-
lowing steps shall be followed with each
appliance remaining connected to the com-
mon venting system placed in operation,
while the other appliances remaining con-
nected to the common venting system are not
in operation.
1. Seal any unused openings in the common
venting system.
2. Visually inspect the venting system for
proper size and horizontal pitch and deter-
mine there is no blockage or restriction,
leakage, corrosion and other deficiencies
which could cause an unsafe condition.
3. Insofar as is practical, close all building
doors and windows and all doors between
the space in which the appliances remain-
ing connected to the common venting sys-
tem are located and other spaces of the
building. Turn on clothes dryers and any
appliance not connected to the common
venting system. Turn on any exhaust fans,
such as range hoods and bathroom
exhausts, so they will operate at maximum
speed. Do not operate a summer exhaust
fan. Close fireplace dampers.
4. Place in operation the appliance being
inspected. Follow the lighting instructions.
Adjust thermostat so appliance will operate
continuously.
5. Test for spillage at the draft hood relied
opening after 5 minutes of main burner
operation. Use the flame of a match or can-
dle, or smoke from a cigarette, cigar or pipe.
6. After it has been determined that each
appliance remaining connected to the com-
mon venting system properly vents when
tested as outlined above, return doors, win-
dows, exhaust fans, fireplace dampers, and
any other gas-burning appliance to their
previous condition of use.
7. Any improper operation of the common
venting system should be corrected so the
installation conforms with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54
and/or CAN/CGA B149, Installation codes.
When resizing any portion of the common
venting system, the common venting sys-
tem should be resized to approach the min-
imum size as determined using the appro-
priate tables in Part II of the National Fuel
Gas Code ANSI Z223.1/NFPA 54 and/or
CAN/CGA B149, Installation codes.
Do not install the PRESTIGE into a com-
mon vent with other gas or oil appliances.
This may cause flue gas spillage or appli-
ance malfunction, resulting in possible
severe personal injury, death or substan-
tial property damage.
DANGER
BEST PRACTICES

11
Combustion Air and Venting
For direct-vent appliances, mechanical-
vent heating appliances or domestic hot
water equipment, where the bottom of the
vent terminal and the air intake is installed
below four feet above grade the following
requirements must be satisfied:
1. If there is not one already present, on
each floor level where there are bed-
room(s), a carbon monoxide detector
and alarm shall be placed in the living
area outside the bedroom(s). The car-
bon monoxide detector shall comply
with NFPA 720 (2005 Edition).
2. A carbon monoxide detector shall also
be located in the room that houses the
appliance or equipment and shall:
a. Be powered by the same electrical
circuit as the appliance or equip-
ment such that only one service
switch services both the appliance
and the carbon monoxide detector;
b. Have battery back-up power;
c. Meet ANSI/UL 2034 Standards and
comply with NFPA 720 (2005
Edition); and
d. Have been approved and listed by
the Nationally Recognized Testing
Laboratory as recognized under 527
CMR.
3. A Product-approved vent terminal must
be used, and if applicable, a Product-
approved air intake must be used.
Installation shall be in strict compliance
with the manufacturer’s instructions. A
copy of the installation instructions
shall remain with the appliance or
equipment at the completion of the
installation.
4. A metal or plastic identification plate
shall be mounted at the exterior of the
building, four feet directly above the
location of vent terminal. The plate
shall be of sufficient size to be easily
read from a distance of eight feet away,
and read “Gas Vent Directly Below”.
Installer must provide tag identification
plate and ensure the lettering meets code
requirements.
For direct-vent appliances, mechanical-
vent heating appliances or domestic hot
water equipment, where the bottom of the
vent terminal and the air intake is installed
above four feet above grade the following
requirements must be satisfied:
1. If there is not one already present, on
each floor level where there are bed-
room(s), a carbon monoxide detector
and alarm shall be placed in the living
area outside the bedroom(s). The car-
bon monoxide detector shall comply
with NFPA 720 (2005 Edition).
2. A carbon monoxide detector shall:
a. Be located in the room that houses
the appliances or equipment;
b. Be either hard wired or battery
powered or both; and
c. Shall comply with NFPA 720 (2005
Edition)
3. A Product-approved vent terminal must
be used, and if applicable, a Product-
approved air intake must be used.
Installation shall be in strict compliance
with the manufacturer’s instructions. A
copy of the installation instructions
shall remain with the appliance or
equipment at the completion of the
installation.
NOTICE
Commonwealth of Massachusetts Installations Only

12
Unit Preparations
SECTION III - Unit Preparations
Handling Instructions
The PRESTIGE is generally easier to handle
and maneuver once removed from the shipping
carton.
To remove the shipping carton:
Use care not to lift the unit from, or place
the unit on the front plastic control
panel, damage can occur. Use care not to
drop, bump or rotate the boiler upside
down, as damage to the boiler will result.
1. Remove any shipping straps and open the
side of the shipping carton.
2. Slide the unit with the foam inserts out of
the carton.
3. Discard all packing materials.
Wall Mounting Installation
1. The PRESTIGE should be wall mounted
using the bracket provided with the boiler.
The PRESTIGE is not designed for floor
installation. If floor installation is required
an optional floor stand is available through
Triangle Tube.
The wall used for mounting the PRES-
TIGE must be vertically plumbed and
capable of supporting a minimum 175
pounds [80 kg]. Failure to comply with
these requirements could result in per-
sonal injury, death or substantial prop-
erty damage.
Wall Mounting Guidelines
1. The wall-mounting bracket is designed for
stud spacing of 12 inch or 16 inch on cen-
ters. For unconventional stud spacing, a
solid / secure mounting surface must be
provided for installation of the bracket.
2. For applications using wood studs, install
the bracket using the lag screws provided
with the boiler. Ensure both lag screws are
installed securely in the studs.
3. For applications using metal studs, install
the bracket to the studs using 3/16” toggle
bolts and washers.
4. DO NOT mount or attempt to mount the
wall bracket to hollow sheet rock or lathe
walls using anchors. Only install boiler to
studs or equivalent wood structure.
5. For applications using solid walls (rock,
concrete, brick, cinder block, etc.), install
the wall bracket using anchors (double
expansion shields) and bolts with washers
provided with the boiler.
6. The boiler is too heavy and bulky for a sin-
gle person to lift and attempt to mount; a
minimum of 2 people is required for
mounting the boiler.
Use extreme carenot to drop the boiler
or cause bodily injurywhile lifting or
mounting the boiler onto the bracket.
Once mounted verify that the boiler is
securely attached to the bracket and
wall. Failureto comply with the above
guidelines could result in property dam-
age, personal injury or death.
Wall Bracket Installation - Stud Walls
1. Locate the studs in the general area of the
boiler placement.
2. Place the wall-mounting bracket on the
wall centering the mounting slots with the
stud centers and ensuring the upper edge of
the bracket is away from the wall.
3. Level the bracket, while maintaining it’s
centering with the studs and use a pencil to
mark the location of the mounting slots.
WARNING
WARNING
CAUTION

13
Unit Preparations
4. Remove the bracket from the wall and drill
1/4” diameter hole by 3” deep positioned in
the center of each mark. For applications
using metal studs and 3/16” toggle bolts,
drill the required clearance hole.
5. Reposition the bracket onto the wall and
align mounting slots/holes. Insert the two
lag screws provided (or toggle bolts for
metal studs) through the mounting
slots/holes and loosely tighten.
6. Level bracket and tighten screws (bolts for
metal studs) securely making sure not to
over-tighten to avoid damaging drywall or
plaster.
Wall Bracket Installation - Solid Walls
1. Locate the general area of the boiler place-
ment.
2. Place the wall-mounting bracket on the
wall ensuring the upper edge of the bracket
is away from the wall.
3. Level the bracket and use a pencil to mark
the location of the mounting slots on the
wall.
4. Remove the bracket from the wall and drill
a5/8” diameter hole by 1-3/8” deep posi-
tioned in the center of each mark.
5. Install the anchors (provided) flush or
slightly recessed in the drilled holes with
threaded side facing down.
6. Reposition the bracket on the wall and
align mounting slots/holes. Insert the two
bolts (provided) through the mounting
slots/holes and loosely tighten.
7. Level bracket and tighten bolts securely.
Boiler Mounting
1. Obtain assistance in lifting the boiler onto
the wall bracket.
2. Install the boiler making sure the boiler
mounting lip located along the upper edge
of the rear jacket panel engages the wall-
mounting bracket. Ensure the boiler is
seated properly and is secure.
Hydrostatic Pressure Test
Prior to permanently connecting water,
gas supply or electrical supply, perform
apressure hydrostatic test of the boiler
water connections to ensure all piping
connections within the boiler enclosure
were not damaged during shipment.
Remove factory installed plugs on gas
and water connections before installation.
Hydrostatic Test Preparation
Use a two-wrench method when tighten-
ing fittings or piping onto the boiler con-
nections. Use one wrench to prevent the
boiler connection from twisting and the
second wrench to tighten the fitting or
piping. Failure to support the boiler con-
nection could damage the boiler and its
internal piping.
1. Temporarily plug the PRV connection
using a 3/4” NPT plug. Use pipe dope spar-
ingly to allow removal of the plug upon
completion of the test.
2. Pipe the manual air vent (supplied) or an
automatic air vent onto the 1/2” connection
of the reducing tee located at the top of the
unit, as shown in Fig. 5, page 15. The air
vent will not be removed after the comple-
tion of test, so ensure adequate pipe dope is
applied.
3. Temporarily cap the boiler supply and return
connection as shown in Fig. 5, Page 15,
using 1-1/4” NPT cap. Use pipe dope spar-
ingly to allow removal of the caps upon
completion of the test.
WARNING
NOTICE
BEST PRACTICES

14
Unit Preparations
4. On the primary return connection pipe a 1-
1/4” x 1-1/4” x 1/2” tee fitting and the boil-
er drain valve. The tee fitting and boiler
drain valve will not be removed after the
completion of test, so ensure adequate pipe
dope is applied.
5. Temporarily plug the tee fitting on the boil-
er return using a 1-1/4” NPT plug. Use pipe
dope sparingly to allow removal of the plug
upon completion of the test.
6. Connect a hose to the boiler drain valve and
connect the other end to a fresh water sup-
ply. Ensure the hose can be used as a drain
hose upon completion of the test.
Hydrostatic Test Procedures
1. Open the air vent located on the 1/2 inch
connection of the reducing tee located at
the top of the unit, as shown in Fig. 5 page
15, one full turn counter-clockwise.
2. Open the fresh water supply valve and then
open the boiler drain valve slowly to fill the
boiler with water.
The boiler will fill quickly as the total
water volume is less than 5 gallons [ 19 L].
3. When the air vent begins to bleed water or
stops releasing air, close the boiler drain
valve.
4. Close the air vent and slowly reopen the
boiler drain valve until the test pressure on
the pressure gauge reaches a maximum 30
psig.
Do not pressurize the boiler and its com-
ponents above 30 psig. Damage to the
heat exchanger and the boiler compo-
nents could occur resulting in personal
injury,death or substantial property
damage.
5. Allow the test pressure to remain for 10
minutes.
Do not leave the unit unattended while
pressurized. A cold water fill could
expand and cause excessive pressure,
resulting in severe personal injury, death
or substantial property damage.
6. Ensure constant gauge pressure has been
maintained throughout the 10 minute test.
Check for leaks at all joints. Repair if
found.
Leaks must be repaired immediately
when detected. Failure to repair leaks
can damage the unit, resulting in sub-
stantial property damage.
7. Check continuity using a voltmeter across
the terminals of the LWCO device. The
contacts on the LWCO should be closed.
See Item 5 Fig. 27 page 62 for location of
the LWCO.
Completion of Hydrostatic Test and Draining
1. Disconnect the fill hose from the fresh
water source and direct the hose to a suit-
able place of drainage.
2. Open the boiler drain valve and completely
drain the unit. To aid in draining open the
air vent.
3. Remove the hose from the boiler drain
valve when draining is complete.
4. Remove caps, plugs and any other piping
unless they will remain for use in the system
piping.
5. If the manual air vent remains ensure it is
closed.
WARNING
WARNING
WARNING
WARNING