Prinzen PSPC Series User manual

USER MANUAL PSPC
PSPC30 PSPC5 PSPC7
Prinzen B.V.
Weverij 18
7122 MS AALTEN
P.O. Box 85
7120 AB AALTEN
NEDERLAND
Website: www.prinzen.com

TABLE OF CONTENTS
UM-PSPC-06-E/10-2012 USER MANAUL PSPC Page 3 of 99
TABLE OF CONTENTS
CHAPTER BOOK
INTRODUCTION I
1 SAFETY I
2 MACHINE DESCRIPTION I
3 OPERATION I
4 MAINTENANCE I
5 SPARE PARTS I
6 OVOPRINT I

TABLE OF CONTENTS
UM-PSPC-06-E/10-2012 USER MANAUL PSPC Page 5 of 99
INDEX
INTRODUCTION ................................................................................................................................................7
LIABILITY ............................................................................................................................................... 9
GENERAL............................................................................................................................................... 9
COPYRIGHT ........................................................................................................................................... 9
GENERAL............................................................................................................................................. 10
SAFETY REGULATIONS.......................................................................................................................... 10
LEGAL REGULATIONS............................................................................................................................ 10
HOW TO USE THIS MANUAL?.................................................................................................................. 11
WHO SHOULD USE THIS MANUAL? ......................................................................................................... 11
MANUAL INFORMATION ......................................................................................................................... 11
SERIAL NUMBER................................................................................................................................... 11
SYMBOLS............................................................................................................................................. 12
EC-DECLARATION OF CONFORMITY FOR MACHINERY .............................................................................. 13
1. SAFETY..................................................................................................................................................15
GENERAL............................................................................................................................................. 16
SAFETY REGULATIONS.......................................................................................................................... 17
SAFETY PROVISIONS ............................................................................................................................ 19
DEFINITION OF SAFETY DEVICES............................................................................................................ 19
EMERGENCY BUTTON........................................................................................................................... 20
SAFETY INSPECTION PROCEDURE ......................................................................................................... 20
WARNING LABELS................................................................................................................................. 21
2. MACHINE DESCRIPTION.....................................................................................................................23
SAFETY REGULATIONS.......................................................................................................................... 24
MACHINE DESCRIPTION......................................................................................................................... 25
PSPC............................................................................................................................................................................. 25
UNIT DESCRIPTION............................................................................................................................... 27
PACKER ........................................................................................................................................................................ 27
VACUUM HEAD............................................................................................................................................................. 29
OPTIONAL EGG PATTERN DEVICE............................................................................................................................. 30
OPTIONAL STAMPING UNIT......................................................................................................................................... 31
30 CELL TRAY DENESTER........................................................................................................................................... 32
HATCH TRAY DENESTER ............................................................................................................................................ 33
OUTPUT CONVEYOR ................................................................................................................................................... 34
OPTIONAL EASY STACKER......................................................................................................................................... 36
3. OPERATION ..........................................................................................................................................37
SAFETY REGULATIONS.......................................................................................................................... 38
EXPLANATION OF THE OPERATION......................................................................................................... 39
OPERATING PANEL...................................................................................................................................................... 39
OPTIONAL BUTTONS ................................................................................................................................................... 41
LOCAL BUTTONS.......................................................................................................................................................... 43
STARTING PRODUCTION............................................................................................................................................. 44
STOPPING PRODUCTION............................................................................................................................................ 45
PRODUCT CHANGE OVER...................................................................................................................... 46
CHANGE OVER TO 30 TRAY........................................................................................................................................ 46
CHANGE OVER TO 150 TRAY...................................................................................................................................... 47
CONVERSION....................................................................................................................................... 48
GATE OPEN/CLOSE ..................................................................................................................................................... 48
MOBILE OUTPUT CONVEYOR REPOSITIONING........................................................................................................ 48
DENESTER TO PAPER TRAY....................................................................................................................................... 49
DENESTER TO PLASTIC TRAY.................................................................................................................................... 49
DENESTER TO TWIN PACK TRAY............................................................................................................................... 49
DENESTER TO HARTMANN EGG TECH UNIC TRAY.................................................................................................. 50