Prinzen PSPC Series User manual
TABLE OF CONTENTS
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INDEX
INTRODUCTION ................................................................................................................................................7
LIABILITY ............................................................................................................................................... 9
GENERAL............................................................................................................................................... 9
COPYRIGHT ........................................................................................................................................... 9
GENERAL............................................................................................................................................. 10
SAFETY REGULATIONS.......................................................................................................................... 10
LEGAL REGULATIONS............................................................................................................................ 10
HOW TO USE THIS MANUAL?.................................................................................................................. 11
WHO SHOULD USE THIS MANUAL? ......................................................................................................... 11
MANUAL INFORMATION ......................................................................................................................... 11
SERIAL NUMBER................................................................................................................................... 11
SYMBOLS............................................................................................................................................. 12
EC-DECLARATION OF CONFORMITY FOR MACHINERY .............................................................................. 13
1. SAFETY..................................................................................................................................................15
GENERAL............................................................................................................................................. 16
SAFETY REGULATIONS.......................................................................................................................... 17
SAFETY PROVISIONS ............................................................................................................................ 19
DEFINITION OF SAFETY DEVICES............................................................................................................ 19
EMERGENCY BUTTON........................................................................................................................... 20
SAFETY INSPECTION PROCEDURE ......................................................................................................... 20
WARNING LABELS................................................................................................................................. 21
2. MACHINE DESCRIPTION.....................................................................................................................23
SAFETY REGULATIONS.......................................................................................................................... 24
MACHINE DESCRIPTION......................................................................................................................... 25
PSPC............................................................................................................................................................................. 25
UNIT DESCRIPTION............................................................................................................................... 27
PACKER ........................................................................................................................................................................ 27
VACUUM HEAD............................................................................................................................................................. 29
OPTIONAL EGG PATTERN DEVICE............................................................................................................................. 30
OPTIONAL STAMPING UNIT......................................................................................................................................... 31
30 CELL TRAY DENESTER........................................................................................................................................... 32
HATCH TRAY DENESTER ............................................................................................................................................ 33
OUTPUT CONVEYOR ................................................................................................................................................... 34
OPTIONAL EASY STACKER......................................................................................................................................... 36
3. OPERATION ..........................................................................................................................................37
SAFETY REGULATIONS.......................................................................................................................... 38
EXPLANATION OF THE OPERATION......................................................................................................... 39
OPERATING PANEL...................................................................................................................................................... 39
OPTIONAL BUTTONS ................................................................................................................................................... 41
LOCAL BUTTONS.......................................................................................................................................................... 43
STARTING PRODUCTION............................................................................................................................................. 44
STOPPING PRODUCTION............................................................................................................................................ 45
PRODUCT CHANGE OVER...................................................................................................................... 46
CHANGE OVER TO 30 TRAY........................................................................................................................................ 46
CHANGE OVER TO 150 TRAY...................................................................................................................................... 47
CONVERSION....................................................................................................................................... 48
GATE OPEN/CLOSE ..................................................................................................................................................... 48
MOBILE OUTPUT CONVEYOR REPOSITIONING........................................................................................................ 48
DENESTER TO PAPER TRAY....................................................................................................................................... 49
DENESTER TO PLASTIC TRAY.................................................................................................................................... 49
DENESTER TO TWIN PACK TRAY............................................................................................................................... 49
DENESTER TO HARTMANN EGG TECH UNIC TRAY.................................................................................................. 50
TABLE OF CONTENTS
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OPERATION ADJUSTMENTS ................................................................................................................... 51
AIR SUPPLY.................................................................................................................................................................. 51
GATE BLOCKERS......................................................................................................................................................... 51
START / STOP DELAY TIME......................................................................................................................................... 52
MAN MACHINE INTERFACE..................................................................................................................... 53
BUTTONS MMI .............................................................................................................................................................. 53
CHANGING NUMERICAL VALUES ............................................................................................................................... 53
DISPLAY MMI................................................................................................................................................................ 53
STATUS MESSAGES .................................................................................................................................................... 54
MMI MENU’S......................................................................................................................................... 56
STATUS DISPLAY MENU.............................................................................................................................................. 56
AUTOFEED EGG BELT MENU...................................................................................................................................... 56
EGG COUNTER MENU ................................................................................................................................................. 58
SERVICE MENU SEVERAL FUNCTIONS...................................................................................................................... 60
SERVICE MENU ADJUST TRANSFER MECHANISM................................................................................................... 62
SERVICE MENU EGG BELT CONTROL ....................................................................................................................... 64
SERVICE MENU SET REPETITION DENESTER.......................................................................................................... 64
SERVICE MENU SET STACKER HEIGHT..................................................................................................................... 64
SERVICE MENU SENSOR CONTROL.......................................................................................................................... 66
4. MAINTENANCE.....................................................................................................................................69
GENERAL............................................................................................................................................. 70
SAFETY REGULATIONS.......................................................................................................................... 70
MAINTENANCE UTENSILS ...................................................................................................................... 70
RECOMMENDED CLEANING AGENT......................................................................................................... 71
GENERAL CLEANING PROCEDURE.......................................................................................................... 71
AFTER CLEANING ................................................................................................................................. 71
RECOMMENDED LUBRICANTS................................................................................................................ 72
GENERAL MAINTENANCE PROCEDURE ................................................................................................... 73
AFTER MAINTENANCE........................................................................................................................... 73
PREVENTIVE MAINTENANCE INSTRUCTIONS............................................................................................ 74
DAILY MAINTENANCE.................................................................................................................................................. 74
WEEKLY MAINTENANCE.............................................................................................................................................. 75
MONTHLY MAINTENANCE........................................................................................................................................... 77
½ YEARLY MAINTENANCE........................................................................................................................................... 79
YEARLY MAINTENANCE .............................................................................................................................................. 80
LUBRICATION DIAGRAM......................................................................................................................... 81
5. SPARE PARTS......................................................................................................................................83
LIST WITH RECOMMENDED SPARE PARTS PSPC ...................................................................................... 85
6. OVOPRINT.............................................................................................................................................87
INSTRUCTIONS..................................................................................................................................... 90
INSTALLATION...................................................................................................................................... 91
OPERATION ......................................................................................................................................... 93
CHANGING SETTINGS ................................................................................................................................................. 94
SETTING TEXT.............................................................................................................................................................. 94
SET PRINT LENGTH..................................................................................................................................................... 95
SET FONT ..................................................................................................................................................................... 95
SETTING OF TWO ROWS............................................................................................................................................. 96
SET CLEANING TIME.................................................................................................................................................... 96
SET SHORT KEY........................................................................................................................................................... 96
CHANGE PRINTER SETTINGS..................................................................................................................................... 97
MENU STRUCTURE...................................................................................................................................................... 98
INK CARTRIDGE.................................................................................................................................... 99
LIST WITH RECOMMENDED SPARE PARTS OVOPRINT............................................................................... 99
INTRODUCTION
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INTRODUCTION
INTRODUCTION
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CAUTION:
This manual must be read by or to each person, before that person operates, cleans,
repairs, supervises the operation of, or uses this machine in any way.
PRECAUCIÓN:
Este manual debe ser leído por cualquier persona encargada de hacer funcionar,
limpiar, reparar, supervisar el funcionamiento o utilizar esta máquina, antes de llevar
a cabo dichas operaciones.
ATTENTION:
Ce manuel doit être lu par, ou a, toute personne avant qu’elle ne mette en route,
nettoie, répare, supervise le fonctionnement ou utilise cette machine, de quelque
manière que ce soit.
VORSICHT:
Jeder, der diese Maschine bedienen, reinigen, reparieren, überwachen oder auf
irgendeine Weise benutzen soll, muß vorher diese Hinweise lesen oder vorgelesen
bekommen.
ATTENTIE:
Een ieder, die deze machine bedient, reinigt, repareert, controleert of op enige
andere wijze gebruiken zal, dient vooraf deze bedieningsvoorschriften te lezen.
CAUTELA:
Il presente manuale deve essere letto da o ad ogni membro del personale prima che
tale persona operi, pulisca, ripari, diriga il funzionamento o utilizzi la macchina in
qualsiasi modo.
AVISO:
Este manual deve ser previamente lido por ou para cada pessoa antes de operar,
limpar, reparar, supervisionar a operação ou utilizar este aparelho de alguma forma.
ВНИМАНИЕ:
Каждому, кто собирается работать с данной машиной, чистить, ремонтировать,
проверять или использовать ее как-либо иначе, рекомендуется прежде
ознакомиться с даннной инструкцией по эксплуатации.
INTRODUCTION
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LIABILITY
Prinzen BV cannot be held responsible for any costs, damage or personal injury if its system is not
used in accordance with the instructions as described in this manual.
The information provided in this manual is valid for the standard design of the system. Parts of your
system may differ from this standard design.
Since Prinzen BV is constantly improving its systems it may be possible that there are small
differences between your system and this manual.
Though this manual has been put together with the utmost care, Prinzen BV cannot accept any
responsibility for costs, damage or personal injury arising from any fault and/or incompleteness in the
content of this document.
GENERAL
This manual contains important information concerning safety, operation, adjustment, maintenance,
cleaning and repair of the Prinzen BV system. For uncomplicated functioning of the system, read this
manual carefully and work according to the directions in this manual.
Beside the design and the used materials also the operation and maintenance have great impact on
the functioning, the life span and the operational costs of our system. You, as the owner of the system,
are responsible for the execution of maintenance according to the directions and the intervals in this
manual.
This manual will help you to gain knowledge to use the system as it should be used: Correct operated
and excellent maintained.
A Prinzen BV system meets the demands, mentioned in the European machine guideline (CE).
COPYRIGHT
Prinzen BV ©
This document contains confidential information and information protected by
copyright of Prinzen BV. Reproduction or transmission of any part of this
document to third parties, or the use thereof is only permitted after express
written permission of Prinzen BV.
All rights rest with Prinzen BV, Aalten, The Netherlands.
Written by Visser Machine Services.
INTRODUCTION
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GENERAL
This manual contains important information concerning safety, operation, cleaning, maintenance and
breakdown remedies.
At all time this manual must be accessible for all personnel working with the system. Keep it in a
permanent place, close to the system. When the manual is lost or damaged, order a new copy as
soon as possible.
The user of the system should read and understand the total user manual before operating, cleaning,
maintaining and repairing the system.
Never change the sequence of procedures as described in this manual.
Beside this manual also knowledge about the installation and adjustments of the system may be
helpful for communication with the Prinzen service department or dealer. This information is described
in the English-language service manual, which is also delivered with this system.
SAFETY REGULATIONS
Before starting operation, cleaning, maintaining the system or before remedying breakdowns first read
this chapter and chapter Safety.
LEGAL REGULATIONS
-All safety directions stated in this manual must be observed.
-Along with the safety regulations in this chapter the instructions of the qualified trade
organization of your country must be observed to avoid accidents.
-Before starting to repair or maintain the machine always consult your safety manager to
discuss if a work permit is required for this job.
-All safety devices in the machine and the safety indications mentioned in this manual are
conditions to control the machine safely. The owner and his qualified personnel are in the end
the ones responsible for the safe use of the machine.
-The owner is responsible for the ability of the qualified personnel to perform its duties
according to the safety measures.
-Technical changes, which influence the safety working of the machine, may only be executed
by the service department of Prinzen.
-Do not change controls, and/or PLC programs, without written permission from Prinzen
because this may affect the safety of the machine.
-Only use genuine Prinzen parts or CE-certified parts for replacement.
-Prinzen cannot be held responsible for any consequential damages to the system or other
installations that were caused by technical changes, unprofessional maintenance and repairs
on our system, which were executed by the customer.
-Warranty becomes invalid when consequential damages to the system, caused by technical
changes, unprofessional maintenance and repairs, were executed by the customer.
DANGER!
Failure to obey legal regulations may result in permanent personal injury or death.
ATTENTION!
Failure to obey legal regulations may result in damage to the system.
INTRODUCTION
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HOW TO USE THIS MANUAL?
The manual is constructed to provide a maximum amount of information with a minimum amount of
searching. The key to easy reference is the Table of contents. Familiarize yourself with it and you
won’t have any trouble locating information from any area of machine.
WHO SHOULD USE THIS MANUAL?
Owner:
The owner (contractor, concern) is the person that owns or hires the machine and puts this machine
into production. The owner must take care that the users of the system will read the manual.
Operator:
The operator is the person who operates the system as ordered by the owner. The operator must read
the chapters Introduction, Safety, Machine description, Operation.
Professional:
A professional is someone who can assess the duties appointed to him on account of his education,
knowledge and experience and who can assess the dangers attached, thereby avoiding these
dangers.
Maintenance engineer:
The maintenance engineer is the professional who is deemed qualified by the owner to perform
certain duties. The qualification only applies to those assigned duties. The maintenance engineer must
read the total manual.
MANUAL INFORMATION
Machine type: PSPC
Manual revision: 06 (October 2012)
SERIAL NUMBER
Each machine has a unique serial number printed on the machine tag, which can be found in the
electrical cabinet. Note down this serial number to have it available when contacting the Prinzen
service department.
INTRODUCTION
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SYMBOLS
Symbols are used in the manual when special attention/caution is required while working on the
system. The special symbols and their meaning are depicted in the below table.
Symbol:
Meaning:
DANGER!
This symbol is used when instructions should be followed to the letter. If not they may result in permanent personal
injury or death.
CAUTION!
This symbol is used when instructions should be followed to the letter. If not they may result in permanent personal
injury.
ATTENTION!
This symbol is used when instructions should be followed to the letter. If not they may cause damage to the
system.
NOTE!
This symbol advises to use edible products and to work in a hygienically way. Disregarding this advice may cause
illness.
TIP!
This symbol is used as a helpful hint to simplify the execution of certain tasks.
EC-DECLARATION
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EC-DECLARATION OF CONFORMITY FOR MACHINERY
Concerning the machinery directives:
Prinzen B.V.
Weverij 18
7122 MS AALTEN
The Netherlands
1 Herewith declares that we are the manufacturer of the egg-packing machine on
which this declaration applies:
Brand: Prinzen
Type: PSPC
Serial number:
2 The machine is developed in compliance with the demands of the machinery
directive 2006/42/EC (most recent).
3 The machine meets the provisions of the following directives:
The low voltage equipment directive 2006/95/EC (most recent).
The EMC-directive 2004/108/EC (most recent).
4 The machine is developed and constructed according the following standard:
NEN-EN-IEC 60204-1: 2006 Electrical equipment of industrial machines.
Signed in: Aalten
Date: 29-11-2010
Signed by: G.J. van Eerden
SAFETY
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1. SAFETY
SAFETY
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GENERAL
Only persons meeting the following requirements are authorized to work with the system. These
persons should be:
- Skilled and specifically trained for their duties.
- Familiar with the contents of this manual.
- Familiar with the locations of the emergency buttons and other safety devices.
- 18 years old or above.
- Familiar with the national and regional regulations regarding safety.
These persons should have reached the minimum legal age required to perform this work.
These persons are NOT under influence of any drug, medicine or alcoholic drink.
DANGER!
Keep children and incompetent persons away from the system!
The system is only to be used for the purpose it was designed for. See the chapter Machine
description for details.
SAFETY
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SAFETY REGULATIONS
Do not use the system when safety devices have been removed. This system may contain sharp
edged parts, moving parts and rotating parts.
When protective covers are removed, sharp edges and pinch points maybe exposed. Use extreme
caution and avoid touching or striking these areas with your hands or bodybecause they maycause
injuries.
Do not enter parts of your body or objects into openings in the system. This may lead to serious
physical injury or damage to the system. It is dangerous to be in, on or under the system while it is
operational.
Loosely hanging clothing, wide sleeved clothing, ties, chains or rings are prohibited. Long hair should
be worn tied back.
Make sure that there is sufficient light around the machine.
Do not touch or come near moving or rotating parts. Physical contact with these parts is dangerous.
Do not stand or walk on any of the system parts.
Do not work alone on the system. At least one other person should be present
Before starting to clean, maintain or inspect the machine or before remedying breakdowns follow the
steps mentioned below:
- Switch off the machine and secure it against accidental switching on.
- Post “Do not switch on” warning sign on the main switch:
- Operate the nearest emergency button.
- Make sure that no components are moving.
Before switching on the machine, you must check the following:
- All safety devices are in place and are functioning.
- No other persons are in, underneath or above the system.
- No tools or objects are in the system.
- No other persons are at risk.
Do not use water to clean electricity cabinets and other electronic components.
For save and easy operation keep the area and floor around the machine clean, free of oil, grease or
obstacles. Remove superfluous fat and greasing oil after greasing duties.
When an extension cable is used for power supply, make sure that the cable diameter in relation to
the length of the cable is correct. Make sure the cable is completely unrolled
Manual activation of safety switches is forbidden.
When the safety devices are put out of operation, the machine must first be switched off and secured
against accidental switching on.
Work inside the electrical cabinet may only be undertaken by skilled personnel like Prinzen service
engineers or its dealers service engineers.
Always switch off the main switch before opening electrical cabinets.
After switching off the main switch, parts inside the electrical cabinet remain live for approximately 1
minute. The frequency inverters may hold a high voltage charge during this time. Do not touch parts
inside the electrical cabinet as long as displays of frequency inverters are on.
SAFETY
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Several parts inside the electrical cabinet maintain voltage even when the main switch is turned off
(main switch, main power supply, terminals for egg collecting belts, etcetera).
DANGER!
Failure to obey safety regulations may result in permanent personal injury or death.
ATTENTION!
Failure to obey safety regulations may result in damage to the system.
SAFETY
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SAFETY PROVISIONS
Before operating the machine the safety
devices must be checked for correct
functioning. Also the protective covers must be
mounted before starting to use the system.
Repair or replace safety devices before using
the system if they do not work properly.
Never rely solely on safety devices. Always
switch off the system and lock up the power
source (1) before working on the machine.
DANGER!
Protective covers safeguard dangerous
machine areas. These covers are of utmost
importance to operate the machine safely.
Never operate the machine when protective
covers are removed because serious injury or
death may occur!
DEFINITION OF SAFETY
DEVICES
Safety devices are: lockable doors (2),
emergency buttons (3) and protective covers
(4).
The emergency button prevents the machine
from operating and should stop the machine
immediately when it is pressed. Protective
covers shield off dangerous moving parts.
These covers cannot be removed without
tools.
Lockable doors are doors that can only be
opened with a key. The key should only be in
possession of a supervisor.
DANGER!
Lockable doors safeguard dangerous
machine areas. These doors are of utmost
importance to operate the machine safely.
Never operate the machine when doors are
open or not locked because serious injury or
death may occur!
1
2
3
4
SAFETY
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EMERGENCY BUTTON
To stop the machine in case of an emergency, the system has one or more emergency buttons.
Only use the emergency button in case of an emergency. When the emergency button is pressed, the
system stops immediately. The button stays mechanically locked so the machine cannot start until it is
considered safe to do so. Release the emergency button by turning it clockwise.
Do not release the emergency button when it is not certain why and by whom it was pressed.
Personnel working with the system must know the positions of the emergency buttons.
SAFETY INSPECTION PROCEDURE
Before starting the machine all protective covers must be in place, all doors must be closed and
emergency buttons must be operating. Trained personnel must check safety devices to assure proper
operation.
1. Check that all protective covers are in place and all doors are closed.
2. Start and stop the system.
3. Wait until the system has completely stopped and push an emergency button.
4. Push the start button, the machine should not start.
5. Pull the emergency button.
6. Repeat the above steps 3, 4 and 5 for all emergency buttons.
7. Make sure that the machine does not start when any emergency button is pressed.
If the machine operates when an emergency button is pressed, this machine is not safe to operate.
Immediately call a qualified technician to repair the defective safety switch or emergency button.
This manual suits for next models
3
Table of contents
