Pro 1 IAQ WW160W Wireless Wire User manual

This manual covers the following models:
• WW160W Wireless Wire®
INSTALLATION MANUAL
A trained, experienced technician
must install this product.
Carefully read these instructions. You
could damage this product or cause a
hazardous condition if you fail to follow
these instructions.
Need Help?
For assistance with this product please
visit http://www.pro1iaq.com or call Pro1
Customer Care toll-free at 888-Pro1iaq
(776-1427) during normal business hours
(Mon-Fri 9 AM - 6 PM Eastern)
Table of Contents
Applications Guide
Page
Hardwire (Common Wire)
Power Type
1
Rev. 1012
Una versión española de este
manual puede ser descargada
en www.pro1iaq.com
® U.S. Registered Trademark. Patents pending.
Copyright © 2010 PRO1 IAQ, Inc. All rights reserved.
Wireless Modules Quick Reference
Installation Tips
Subbase Installation
Wiring
Mounting the Wirless Modules
Specifications & Contact Info
2
3-4
5
6 - 7
8
9
Wireless Wire replaces 24V wiring. When the
input module is energized with 24V on any
terminal the paired terminal on the output
module closes. There are also terminals on
the output module that when energized with
24V will close the paired terminals on the
input module.
Input module up to:
7 terminal inputs / 2 terminal outputs
Output module up to:
7 terminal outputs / 2 terminal inputs

2
Getting to know the Wireless Wire® Modules
Terminal Lights
1
2
Module Button
Visit our website at www.pro1iaq.com to learn more about our other wireless family of products
Blue Indicator Light
3
1
2
3
Important:
Both wireless modules must have
24VAC power connected on R
and C. These modules can only
switch 24VAC power. Wireless
signal is one way from Input
Module to Output Module for all
terminals except Input 1 and
Input 2. Terminals Input 1 and
Input 2 have a one way signal to
Output 1 and Output 2.
Notes on Wireless Wire®
When the Y1 on the Input module receives a 24VAC signal it sends a wireless command to the
output module and it closes the Output modules Y1. This logic also applies to Y2, W1, W2, G, B & O.
When the Input 1 on the Output module receives a 24VAC signal it sends a wireless
command to the Input module and it closes the Output 1 terminal. This logic also applies to Input
2/Output 2.
The terminal lights on the front of the module indicate when the associated relay is closed.
The blue indicator light will be on if communication is established and working.
The blue indicator light ashes when the unit is sending a signal.
The blue indicator light will be o if the module has not communicated for 1 hour or
24VAC has been lost.
All inputs will be turned o after 1 hour if the communication link is continuously lost.
Hold Output Module Button for 5 seconds.
The Blue Indicator Light will ash while
waiting for a signal from the Input module.
Hold Input Module Button for 5 seconds.
The Blue Indicator Light will be continously on
to show communication has been established.
WIRELESS MODULES QUICK REFERENCE
1.
2.
3.
4.
Connecting Wireless Wire®

3
INSTALLATION TIPS
Do not install the wireless modules in locations:
• That are behind a chimney
• Where temperature could exceed 120ºF
• Where exposed to rain or snow
• Where exposed to extreme hot or cold
NOTE: The wireless modules are NOT weatherproof.
Wireless Modules - Basement Installation
PRO1 Tip
Wireless Range
Range between the WW160W Input module and the WW160W Output module is up to 100
feet with no obstructions and up to 50 feet in standard residential construction. To extend the
range try placing the modules closer together and/or further away from large metal objects.
BETTER
BEST
NO
GOOD
ATTIC INSTALLATION
ON THE NEXT PAGE

4
INSTALLATION TIPS
Do not install the wireless modules in locations:
• That are behind a chimney
• Where temperature could exceed 120ºF
• Where exposed to rain or snow
• Where exposed to extreme hot or cold
NOTE: The wireless modules are NOT weatherproof.
Wireless Module - Attic Installation
Wireless Module - Outdoor Installation
PRO1 Tip
When performing an attic installation, instead of placing the wireless module in the attic, locate
the closet nearest to the air conditioning unit. Then mount the wireless module high on the wall
inside the closet or on the ceiling of the closet. This location will insure the wireless module is
below the 120ºF maximum ambient temperature specification.
Attic
Living Space Closet
YES
NO
Outside
Plastic
Weather
Proof Box
Inside
PREFERRED
Note:
Installing the modules
in a conditioned space
is preferred.

SUBBASE INSTALLATION
Wiring Note:
Wire the wireless module’s subbase
the same way you would wire a
hardwired thermostat subbase.
For vertical mount put one screw top
and one screw bottom.
For horizontal mount put one screw left
and one screw right.
Horizontal mount
Horizontal mount
Vertical mount
UP
Rh
Rc
G
Y1
Y2
Out 2
C
O
B
W1/E
W2
Out 1
Vertical mount
Horizontal mount
Horizontal
mount
Vertical mount
UP
Rh
Rc
G
Y1
Y2
In 2
C
O
B
W1/E
W2
In 1
Vertical mount
Mounting the wireless module subbase
5
Note:
Both modules must be hardwired (C and R terminals connected to 24VAC power).
Input Module
Output Module

6
Wiring Note:
Wire the wireless module’s
subbase the same way you
would wire a hardwired
thermostat subbase.
Important:
Turn off power while wiring.
1
2
3
4
5
Thermostat To Equipment
WIRING
Install the Input Module in a location that is convenient to wire the thermostat.
Connect 24VAC to R and C on the input module.
Install the output module in a location that is convenient to wire to the system control board.
(this is the board that normally has the the themostat wire connected to) Connect 24VAC to
the R and C on the output module.
Connect he terminals from the thermostat to the appropriate terminals on the input module.
(Y1 to Y1, G to G ect...)
Connect the terminals from wireless wire Output Module to system control board
just like a thermostat.
Test the system.
Thermostat
Wireless Wire
Input Module
Power Supply
C
RC
RH
W2
W1/E
B
O
G
Y1
Y2
C
L2
L1 (HOT)
R
Rh
Rc
G
Y1
Y2
Out 2
C
O
B
W1/E
W2
Out 1
Wireless Wire
Output Module
Rh
Rc
G
Y1
Y2
In 2
C
O
B
W1/E
W2
In 1
COMPRESSOR RELAY
HEAT RELAY
FAN RELAY
C
L2
L1 (HOT)
R

7
5
WIRING
1ST STAGE RELAY
2ND STAGE RELAY
1
2
3
4
Air Handler to Multi Stage Compressor
Install the Input Module in a location that is convenient to wire to the system control board.
(this is the board that normally has the wire from the condensing unit connected to it.)
Connect 24VAC to the R and C on the output module.
Install the output module in a location that is convenient to wire to the compressor relays.
Connect the terminals from the furnace control board to the appropriate terminals on the
input module. (Y1 to Y1, ect...)
Connect the terminals from wireless wire Output Module to the compressor relays.
Test the system.
Furnace Board
Wireless Wire
Input Module
Power Supply
C
RC
RH
W2
W1/E
B
O
G
Y1
Y2
C
L2
L1 (HOT)
R
Rh
Rc
G
Y1
Y2
Out 2
C
O
B
W1/E
W2
Out 1
Wireless Wire
Output Module
Rh
Rc
G
Y1
Y2
In 2
C
O
B
W1/E
W2
In 1
C
L2
L1 (HOT)
R
Wiring Note:
for Heat Pumps with a
defrost cycle connect the
Defrost terminal to Input 1
on the Output Module and
connect Out 1 on the Input
Module to the appropriate
terminal on the air handler.
Important:
Turn off power while wiring.

8
MOUNT THE WIRELESS MODULES
Mount the Wireless Modules
Align the 4 tabs on the subbase with corresponding
slots on the back of the wireless modules.
Then push gently until the thermostat or base
module snaps in place.
Note:
The wireless modules can be wired
from the back or the bottom.

Load rating
Power source
Operating ambient
Operating humidity
Frequency
Dimensions
1 amp per terminal, 1.5 amp maximum all terminals combined
18 to 30 VAC, NEC Class II, 50/60 Hz for hardwire (common wire)
+32ºF to +122ºF ( 0º to +50ºC )
90% non-condensing maximum
916 MHz
4.4”W x 4.4”H x .75”D
SPECIFICATIONS & CONTACT INFORMATION
Specifications
9
Pro1 IAQ Inc.
1111 S. Glenstone
Suite 2-100
Springeld, MO 65804
Toll-free: 1-888-Pro1iaq (776-1427)
Toll Number (Outside the USA): 330-821-3600
Web: http://www.pro1iaq.com
Hours of Operation: Monday - Friday 9 AM - 6 PM Eastern