Pro-face PS-4000B Series User manual

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PS-4000B User Manual
2
The information provided in this documentation contains general descriptions and/or
technical characteristics of the performance of the products contained herein. This
documentation is not intended as a substitute for and is not to be used for
determining suitability or reliability of these products for specific user applications. It
is the duty of any such user or integrator to perform the appropriate and complete
risk analysis, evaluation and testing of the products with respect to the relevant
specific application or use thereof. Neither Pro-face nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained
herein. If you have any suggestions for improvements or amendments or have found
errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic
or mechanical, including photocopying, without express written permission of Pro-
face.
All pertinent state, regional, and local safety regulations must be observed when
installing and using this product. For reasons of safety and to help ensure
compliance with documented system data, only the manufacturer should perform
repairs to components.
When devices are used for applications with technical safety requirements, the
relevant instructions must be followed.
Failure to use Pro-face software or approved software with our hardware products
may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
Copyright © 2014.9 Digital Electronics Corporation. All Rights Reserved.

3
Table of Contents
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Part I General Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 1 Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Federal Communications Commission Radio Frequency Interference Statement - For
U.S.A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Certifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
European (CE) Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hazardous Location Installations - For USA and Canada . . . . . . . . . . . . . . . . 21
Chapter 2 Physical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
PS-B Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Chapter 3 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Characteristics of PS-B unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Environmental Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Chapter 4 Dimensions/Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
PS-B Unit Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Preparing to Install the PS-B Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Part II Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Chapter 5 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
First Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Chapter 6 Main Power Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Connecting the DC Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
USB Outlet on the PS-B Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Chapter 7 Configuration of the BIOS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
BIOS Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
USB Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Boot Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Exit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Chapter 8 Hardware Modifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Before Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Uninterruptible Power Supply (UPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
PCI / PCIe Card Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Compact Flash (CF) Card Installation and Removal . . . . . . . . . . . . . . . . . . . . 105

PS-4000B Series User Manual
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Fan Kit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Part III Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Chapter 9 System Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
System Monitor Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
System Monitor Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Chapter 10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Reinstallation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Regular Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Part IV Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Chapter 11 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Accessories for the PS-B unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Chapter 12 After-sales service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

5
§
Safety Information
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with
the device before trying to install, operate, or maintain it. The following special
messages may appear throughout this documentation or on the equipment to warn
of potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a “Danger” or “Warning” safety label
indicates that an electrical hazard exists which will result in personal
injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury.

PS-4000B Series User Manual
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PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by
qualified personnel. No responsibility is assumed by Pro-face for any consequences
arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction
and operation of electrical equipment and its installation, and has received safety
training to recognize and avoid the hazards involved.

7
About the Book
About the Book
At a Glance
Thank you for purchasing Pro-face's PS-4000B Series (Hereafter referred to as the
"PS-B unit").
Document Scope
PFXP B 1 B 2 B D 2 3 C 1 1 0 0 0
Reference 1-4 5678 9 101112131415 161718
Reference Character Description Possible Values
1-4 Part Number PFXP
5 Base Unit B: Built-in Computer
6 Reserved -
7 Display B: None(Built-in Computer)
8 Expansion slots 1: 1 slot = 1 PCI
2: 2 slots = 1 PCI+1 PCIe
A: 2 slots = 2 PCI
5: 5 slots = 2 PCI+3 PCIe
B: 5 slots = 4 PCI+1 PCIe
9 CPU type B: Atom N270
C: Core 2 Duo P8400
10 Power Supply B : DC with I/F for UPS battery unit
D: DC
F: DC with Noise filter for Marine Certification
G: DC with I/F for UPS battery unit and Noise Filter for Marine Cer-
tification
11 RAM
(Configuration available
depend on CPU)
1: 1 GB
2: 2 GB
3:3GB=1GB+2GB
4:4GB=2GB+2GB
6:6GB=2GB+4GB
8:8GB=4GB+4GB
12 Operating System 0: None
1: Windows Embedded Standard 2009 MUI
2: Windows XP Pro Japanese
3: Windows XP Pro MUI
4: Windows Embedded Standard 7 MUI (32bit)
5: Windows 7 Ultimate MUI (32bit)
6: Windows 7 Ultimate MUI (64bit)

PS-4000B Series User Manual
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13 Storage Device
(where to install the OS)
N: None
C: CF Card 4GB
D: CF Card 8GB
K: HDD
T: SSD
14 Slide-in Slot 0: None
1: DVD Multi drive
2: HDD
3: SSD
4: DVD Multi drive + HDD
5: DVD Multi drive + SSD
15 Built-in Options 0: None
2: DVI-D I/F Expansion Board
4: COM Expansion Board RS-232C/422/485
5: DVI-D I/F Expansion Board + COM Expansion Board RS-
232C/422/485
16 Software bundle N: None
17, 18 Reserved -
Reference Character Description Possible Values

About the Book
9
Validity Note
This documentation is valid for PS-4000B.
The technical characteristics of the device(s) described in this manual appear
online. To access this information online, please go to our site http://www.pro-
face.com/otasuke/
The characteristics presented in this manual should be constantly improved for
clarity and accuracy. In the event that you see a difference between the manual in
your PC and online information, use the online information as your reference.
Registered Trademarks
The company names and product names used in this manual are the trade names,
trademarks (including registered trademarks), and service marks of their respective
companies. This product omits individual descriptions of each of these rights.
The following terms differ from the abovementioned trade names and trademarks.
Related Documents
You can download these technical publications and other technical information from
our website "Otasuke Pro!" at http://www.pro-face.com/otasuke/.
Global Code
A global code is assigned to every Pro-face product as a universal reference.For
more information on product models and their matching global codes, please refer
to the following URL.
http://www.pro-face.com/product/globalcode.html
Trademark / Tradename Right Holder
Microsoft, Windows Microsoft, U.S.
Pro-face Digital Electronics Corporation
(in Japan and other countries)
Intel Intel Corporation
Adobe Adobe Systems Incorporated
Term used in this manual Formal Trademark or Tradename
Windows Embedded Standard 2009 Microsoft® Windows® Embedded Standard Runtime
Windows Embedded Standard 7 Windows® Embedded Standard 7 Runtime
(WS7P)(ESD)
Windows XP Pro Microsoft® Windows® XP Professional for
Embedded Systems (1-2 CPU) ESD
Windows 7 Windows® 7 Ultimate for Embedded Systems x32
(1-2 CPU) (ESD)
Adobe Reader Adobe® Reader®
Atom N270 Intel® AtomTM N270
Core 2 Duo Intel® CoreTM 2 Duo P8400
Title of Documentation
PS-4000B Series User Manual (this manual)

PS-4000B Series User Manual
10
Product Related Information
PS-B units are certified for use in Class I, Division 2 hazardous locations as defined
in ANSI/ISA 12.12.01 or CSA C22.2 N213. Observe the following:
NOTE: PS-B is a highly configurable device and is not based on a real-time
operating system. Changes to the software and settings of the following must be
considered new implementations as discussed in the previous warning messages.
Examples of such changes include:
System BIOS
System Monitor
Operating system
Installed hardware
Installed software
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Remove all power from the device before removing any covers or elements of
the system, and prior to installing or removing any accessories, hardware, or
cables.
Unplug the power cable from both the PS-B unit and the power supply.
Always use a properly rated voltage sensing device to confirm power is off.
Replace and secure all covers or elements of the system before applying power
to the unit.
Use only 24 Vdc when operating the PS-B unit.
Failure to follow these instructions will result in death or serious injury.
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes
of control paths and, for certain critical control functions, provide a means to
achieve a safe state during and after a path failure. Examples of critical control
functions are emergency stop and overtravel stop.
Separate or redundant control paths must be provided for critical control
functions.
System control paths may include communication links. Consideration must be
given to the implications of unanticipated transmission delays or failures of the
link.*1
Each implementation of a PS-B unit must be individually and thoroughly tested
for proper operation before being placed into service.
*1For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety
Guidelines for the Application, Installation, and Maintenance of Solid State
Control" and to NEMA ICS 7.1 (latest edition),"Safety Standards for Con-
struction and Guide for Selection, Installation and Operation of Adjustable-
Speed Drive Systems"or other applicable standards in your location.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

About the Book
11
WARNING
UNINTENDED EQUIPMENT OPERATION
Use only the software provided with this product. If you use the other software,
please confirm the operation and safety before you use.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

PS-4000B Series User Manual
12

13
General Overview
I
General Ov erview
EIO0000000856 11/2010
General Overview
Subject of this Part
This part provides an overview of PS-B unit.
What's in this Part?
This part contains the following chapters:
Chapter Chapter Name Page
1 Important Information 15
2 Physical Overview 25
3 Characteristics 41
4 Dimensions/Assembly 47

PS-4000B Series User Manual
14

15
Important Information
1
Important Info rmation
EIO0000000856 11/2010
Important Information
General
This chapter describes the safety aspects which are specific to the operation of the
PS-B unit.
What's in this Chapter?
This chapter contains the following topics:
Topic Page
Federal Communications Commission Radio Frequency Interference
Statement - For U.S.A.
16
Qualified Personnel 17
Certifications and Standards 18
European (CE) Compliance 20
Hazardous Location Installations - For USA and Canada 21

PS-4000B Series User Manual
16
Federal Communications Commission Radio Frequency Interference Statement
- For U.S.A.
FCC Radio Interference Information
This equipment has been tested and found to comply with the Federal
Communications Commission (FCC) limits for a Class A digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause or be subject to interference
with radio communications. To minimize the possibility of electromagnetic
interference in your application, observe the following two rules:
Install and operate the PS-B unit in such a manner that it does not radiate
sufficient electromagnetic energy to cause interference in nearby devices.
Install and test the PS-B unit to ensure that the electromagnetic energy generated
by nearby devices does not interfere with the PS-B unit's operation.
WARNING
ELECTROMAGNETIC / RADIO INTERFERENCE
Electromagnetic radiation may disrupt the PS-B unit's operations, leading to
unintended equipment operation. If electromagnetic interference is detected:
Increase the distance between the PS-B unit and the interfering equipment.
Reorient the PS-B unit and the interfering equipment.
Reroute power and communication lines to the PS-B unit and the interfering
equipment.
Connect the PS-B unit and the interfering equipment to different power supplies.
Always use shielded cables when connecting the PS-B unit to a peripheral
device or another computer.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Important Information
17
Qualified Personnel
General
Only qualified personnel can install, operate, and maintain the product. A qualified
person is one who has skills and knowledge related to the construction, operation,
and installation of electrical equipment, and has received safety training to
recognize and avoid the hazards involved. Refer to the most current release of
NFPA 70E®, Standard for Electrical Safety in the Workplace, for electrical safety
training requirements or other applicable standards in your location. Examples of
qualified personnel may include:
at the application design level, engineering department personnel who are
familiar with automation safety concepts (for example, a design engineer)
at the equipment implementation level, personnel who are familiar with the
installation, connection and commissioning of automation equipment (for
example, an installation assembly or cabling engineer or a commissioning
technician)
at the operation level, personnel who are experienced in the use and control of
automation and computing equipment (for example, an operator)
for preventive or corrective maintenance, personnel trained and qualified in
regulating or repairing automated and computing devices (for example, an
operating technician or after-sales service technician.)

PS-4000B Series User Manual
18
Certifications and Standards
Agency Certifications
Pro-face submitted this product for independent testing and qualification by third-
party agencies. These agencies have certified this product as meeting the following
standards.
Underwriters Laboratories Inc.,UL 508 and CSA C22.2 N142, Industrial Control
Equipment
Underwriters Laboratories Inc.,ANSI/ISA 12.12.01 and CSA C22.2 N213,
Electrical Equipment for Use in Class I, Division 2 Hazardous (Classified)
Locations
GOST certified
ATEX Category 3 Zone 22 certification
Germanischer Lloyde(GL) Type approval
For information on certifications and standards, such as certified models and
certificates, see the following or product markings.
http://www.pro-face.com/worldwide.html
Compliance Standards
Pro-face tested this product for compliance with the following compulsory standards.
United States:
Federal Communications Commission, FCC Part 15
Europe: CE
Directive 2006/95/EC (Low Voltage)
Directive 2004/108/EC (EMC)
Programmable Controllers: EN 61131-2 (Ed 3)
EMI: EN55011 (Group 1, Class A), EN 61000-6-4
EMS: EN 61000-6-2
Directive 94/9/EC (ATEX)
Australia:
Standard AS/NZS CISPR11 (C-Tick)
Qualification Standards
Pro-face voluntarily tested this product to additional standards. The additional tests
performed, and the standards under which the tests were conducted, are specifically
identified in Environmental Characteristics (see page 46).
Hazardous Substances
This product is compliant with:
WEEE, Directive 2002/96/EC
RoHS, Directive 2002/95/EC
RoHS China, Standard SJ/T 11363-2006

Important Information
19
End of Life (WEEE)
The product contains electronic boards. It must be disposed of in specific treatment
channels. The product contains cells and/or storage batteries which must be
collected and processed separately, when they have run out and on product end of
life.
See the Regular Cleaning and Maintenance (see page 125) to extract easily and
safely extract cells and batteries from the product. These batteries do not contain a
weight percentage of heavy metals over the threshold notified by European
Directive 2006/66/EC.
KC Marking

PS-4000B Series User Manual
20
European (CE) Compliance
CE Compliance Note
The products described in this manual comply with the European Directives
concerning Electromagnetic Compatibility and Low Voltage (CE marking) when
used as specified in the relevant documentation, in applications for which they are
specifically intended, and in connection with approved third-party products.