Pro-Team GoCartVac User manual

OWNER’S MANUAL
GOCARTVAC™
*Trash can not included

TABLE OF CONTENTS
Vacuum Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Battery Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Carton Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Preparing the Vacuum for Operation . . . . . . . . . . . . . . . . . . . . . . . . .5
Charging the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Filter Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Vacuum Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Vacuum Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cart Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cart Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
INSPECTION
Carefully unpack and inspect your new cordless vacuum for shipping damage.
Each unit is tested and thoroughly inspected before shipping. All returns must have
a Return Authorization Number (RAN). To request a RAN or to ask questions regarding
any shipping damage, contact ProTeam at 800.541.1456.
This operator’s manual has important information for the use and safe operation of this
machine. Read this manual carefully before starting the machine. Keep this manual
available at all times and instruct all operators to read this manual. If instructions are not
followed, an injury may occur or equipment, furniture or buildings may become damaged.
For new manuals contact:
ProTeam, Inc.
P.O. Box 7385, Boise, ID 83707
[phone]
The contents of this manual are based on the latest product information available at the
time of publication. ProTeam reserves the right to make changes or improvements to its
machines without notice.

WARNING
To reduce the risk of fire, electric shock or injury, read the following:
1. DO NOT USE THIS VACUUM TO PICK UP WET DEBRIS. This vacuum is for DRY
RECOVERY only. Do not vacuum liquids.
2. Do not use outdoors or on wet surfaces. Do not expose the vacuum to rain or water.
3. Do not allow the vacuum to be used as a toy. Pay close attention when using the
vacuum near children.
4. Use only as described in this manual. Use only manufacturer’s recommended
attachments and replacement parts.
5. Read the instruction manual provided with the battery charger. Keep sparks and flames
away from batteries. Do not smoke near batteries or charger.
6. Charge the batteries in an area with good ventilation.
7. Always wear eye protection and protective clothing when working near batteries.
Remove all jewelry. Do not put tools or other metal across the battery terminals,
or the tops of the batteries.
8. Do not short circuit or attempt to service or disconnect the battery. This may cause
damage to the battery.
9. DO NOT vacuum hazardous or toxic materials.
10. If the unit is not working as it should, or if it has been dropped, damaged, left
outdoors, or exposed to water, contact ProTeam at [phone].
11. Do not put any objects into openings. Keep hair, loose clothing, fingers, and all parts
of the body away from openings and moving parts. Long hair should not hang over
or near the unit. Do not use if any opening is blocked.
12. Do not vacuum flammable or combustible materials or anything that is burning
or smoking, such as cigarettes, matches, or hot ashes. Do not store flammable or
combustible materials in the filter bay.
13. Do not use without Intercept Micro Filter in place. Empty the Intercept Micro Filter
after every use and before storage.
14. Use with extra care when cleaning stairs.
15. Connect to a properly grounded outlet only.
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SAVE THESE INSTRUCTIONS
Violation of any of these instructions may void any and all warranties.
VACUUM SAFETY

WARNING: Risk of electric shock
Read complete instructions prior to installation and operation.
1. Observe all safety regulations.
2. Hazardous voltages exist within enclosure. Installation and service should
be performed only by trained service personnel.
3. WARNING – Risk of explosive gasses. Working in the vicinity of a lead-acid
battery is dangerous. Batteries generate explosive gasses during normal
battery operation. During normal charging operation, some hydrogen gas is
released (vented) or diffused through the container walls. The VRLA batteries
specified for this equipment are designed to minimize gas produced. The gasses
released or diffused must not be allowed to accumulate. The GoCartVac enclosure
has been designed to ensure proper ventilation of battery gasses.
4. WARNING – Risk of battery terminal shorting. The batteries specified for use
in this equipment have very low internal impedance and thus are capable of
delivering high currents if externally short circuited. The resultant heat can
cause severe burns and is a potential fire hazard.
5. Batteries to be replaced only by trained service personnel.
Battery Recycling - The Environmental Protection Agency requires the recycling of sealed
lead batteries. Proper disposal and recycling of batteries mandatory under the Mercury-
Containing Rechargeable Battery Management Act, 42 U.S.C 14301-14336 (“Battery Act”).
The Charge Up to Recycle! Program offers various recycling plans for communities, retailers,
businesses and public agencies. For more information about the Charge Up to Recycle!
Program, or for information about a local collection site visit www.rbrc.com or call RBRD’s
toll free number 1-800-8-BATTERY
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BATTERY SAFETY

WHEN CONNECTED TO AC POWER OUTLET
This GoCartVac must be grounded for AC operation and Battery recharging. If it should
malfunction or break down, grounding provides a path of least resistance for electric
current to reduce the risk of electric shock.
The GoCartVac is equipped with a AC power receptacle and extension cord having an
equipment-grounding conductor and grounding plug. The plug must be inserted into an
appropriate outlet properly installed and grounded in accordance with all local codes and
ordinances.
WARNING
Improper connection of the equipment-grounding conductor can result in a risk
of electric shock. Check with a qualified electrician or service person if you are in doubt as
to whether the outlet is properly grounded. Do not modify the plug provided with the
charger – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
EXTENSION CORDS
Use only three-wire 16/3 or larger gauge ProTeam approved SJTW, UL/CSA, 16AWG or
larger, extension cords that have three-prong grounding type plugs and three-pole
receptacles that accept the appliance’s plug. Replace or repair any damaged cords
or plugs. Use only authorized ProTeam replacement parts.
This GoCartVac is equipped with three 12 volt sealed Valve Regulated Lead Acid
(VRLA) Absorbed Glass Matt (AGM) Batteries. The batteries are configured in series
to provide 36VDC. The batteries specified for this application are specifically designed
for Deep Cycle Capabilities. This capability represents the ability of the battery to
deliver small amounts of current over longer periods of time allowing the batteries
to withstand long, deep discharges and rapid recharge time. These batteries are
compatible with the integrated Battery Charger (CBHF2-R 36V-18.5, 36V – 18.5Amp)
in the GoCartVac. This charger provides a 4 step (Bulk, Absorption, Equalization &
Float) 36V-18.5A charging system. Performance specification and improvements:
Continuous Vacuum Run Time: 1 hour
Battery Recharge Cycles: 500 @ 100% Capacity Withdrawn
1100 @ 50% Capacity Withdrawn
Recharge Time (36v-18.5amp): 3.5 hours @ 100% Discharge
Battery Type: 8AU1 (3 each), 36V @ 37Ah
Battery Technology: AGM (VRLA), Sealed (non-spillable),
Lead Calcium Plate
Battery Voltage: 100% Charge = 12.90 – 12.80
0% Charge = 11.80
These are typical characteristics based on product test. You may experience greater or lesser times and cycles
based upon depth of discharge during run period, charging regimen and run period duty cycle.
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GROUNDING INSTRUCTIONS
PRODUCT SPECIFICATIONS

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GoCartVac
Handle and Hose
Literature Kit
Tool Kit
Extension Cord
WHEN REMOVING THE GOCARTVAC FROM PACKAGING,
TAKE CARE NOT TO LAY THE UNIT ON ITS SIDE.
THE VACUUM MUST REMAIN UPRIGHT.
Telescoping Wand
Crevice Tool
Dust Brush Upholstery
Brush
CARTON CONTENTS
Multi Surface
Floor Tool

PREPARING THE VACUUM
FOR OPERATION (Battery Power)
1. Lift the cover off of the cart (Figure A).
2. Set cover in tray on cart (Figure B).
3. Unscrew the cap on the top of the vacuum unit (Figure C).
3. Check to make sure the filters have not shifted during shipping (Figure D).
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Figure A Figure C
4. Replace filters and cap.
5. Replace cover plate and snap into position (Figure E).
6. Insert hose securely into the twist cap of the vacuum (Figure F).
7. Plug the control cord into the receptacle on the cart (Figure G).
8. Attach wand to handle (Figure H)and accessory to end of wand.
Figure B
Figure E Figure F Figure G Figure H
Figure D
9. The operation of the vacuum is controlled by the switch
located on the gas pump handle of the hose. This is a
alternating switch and must be turned on in order for the
vacuum to run. To maximize battery power remember to
turn the vacuum off when not in operation (Figure I).
Figure I
IF THE VACUUM DOES NOT OPERATE, PROCEED TO
“CHARGING BATTERY INSTRUCTIONS” ON PAGE 6

1. Make sure the power switch is in the off (0) position (Figure A).
2. Plug extension cord into cord plug outlet on the back of machine (Figure B).
3. Plug power supply into 120 V wall outlet (Figure C).
4. Flip power switch to on (I) position. Charge for up to 3.5 hrs (Figure D).
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Figure A
OFF
OFF
Figure B Figure C Figure D
ON
WARNING
The switch should be placed in the OFF (0) position when
plugging and unplugging the extension cord into a wall outlet.
You may vacuum with the GoCartVac plugged into the wall outlet. The batteries
will recharge while you vacuum. The average recharge time depends on how low
the battery level is. If the battery is completely depleted, the recharge time is
approximately 3.5 hours.
The GoCartVac is equipped with a solid state detector which monitors the Charge
state of the batteries. The detector will automatically turn the vacuum OFF when
the battery voltage falls below 33 Volts DC. This detector has been implemented
to prevent the batteries from being overly discharged which reduces battery life and
results in prolonged recharge time.
PROPER STORAGE & CHARGING
1. When the vacuum is not in use, it should be stored in a dry place.
2. Plug the GoCartVac into the wall outlet so it is recharged for the next use.
3. Place the switch on the cart in the ON (I) position, or the batteries will
not recharge.
4. Wrap the hose around the hose wrap.
5. Loosley loop the extension cord over the cord wrap.
6. EMPTY OR REPLACE THE INTERCEPT MICRO FILTER AFTER EACH USE.
CHARGING THE BATTERIES

1. Check the Intercept Micro Filter EACH and EVERY time
you start and finish vacuuming. A clogged and dirty
filter restricts airflow and results in reduced suction and
overheating and damage to the vacuum (Figure A).
2. While vacuuming stop periodically or as needed to shake
out the Intercept Micro Filter (Figure B). Replace with a
new filter when necessary. To install an Intercept Micro
Filter, insert filter into the inside of the Cloth Filter, then
replace the cap.
NOTE: Lift both Intercept Micro and Cloth Filters out at
the same time to avoid ripping the Micro Filter, especially
if it is full.
3. Once a month (or more often if necessary) hand or
machine wash the Cloth Filter and let it LINE DRY.
(Do not put it in the dryer.)
4. Once a week (or more often if needed) clean the dome
filter, located inside the vacuum underneath the
Intercept Micro and Cloth filters (Figure C).
a. Pull the top piece of the dome filter off and remove
the foam media (Figure D). Shake it out, rinse it,
and let it air dry thoroughly.
b. Before the next use, return the foam media to the
dome filter. Replace with new foam media if necessary.
c. Firmly snap the top piece of the dome filter into place.
NOTE: If using a high filtration disc in place of the foam
media, check it every two to three weeks. When the disc
becomes discolored, replace it with a new disc. The life of
the high filtration disc will depend greatly on the use and
care of the Intercept Micro Filter and Cloth Filter.
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Figure B
Figure C
Figure D
Figure A
Intercept
Micro
Filter
Cloth
Filter
FILTER MAINTENANCE

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1. Power Cord: Check all cords before each use for cuts or nicks.
Repair or replace as required.
2. Battery: Have the batteries inspected every three months by a
qualified service technician for any leakage or changes in shape;
if observed replace batteries.
PREVENTATIVE MAINTENANCE