ProArc PT-200s Quick start guide

OPERATION MANUAL
Important：Read these instructions before installing, operating or servicing this product.
MODEL
：
PT‒200s
WELDING POSITIONER
Serial Number
：
202103005 ~ Later
Revised Date
：
Apr. 07, 2021
UNITED PROARC CORPORATION
No. 3 Gungye 10th Road, Pingjen Ind. Park Tel No: 88634696600
Pingjen City, Taoyuan 324, Taiwan Fax No: 88634694499
http://www.proarc.com.tw E-Mail: [e-mail]
RD-8480E

MENU
Safety Instruction
Specification
Operation
Troubleshooting
Parameters
Part List
Circuit
Instruction................................................................................................................i
Protection................................................................................................................ii
1.1 Specifications....................................................................................................1
1.2 Control Box Specification...................................................................................2
1.3Connector..........................................................................................................3
2.1 HMI....................................................................................................................6
2.2 Main Screen......................................................................................................7
2.3 Manual Mode.....................................................................................................8
2.4 Auto Mode.........................................................................................................9
2.5Setting..............................................................................................................10
2.6Program Save/Load..........................................................................................11
2.7 Program Note...................................................................................................12
2.8Welding Sequence Setting ...............................................................................13
2.9Welding Current Setting....................................................................................14
2.10 Index Weld Setting .........................................................................................15
2.11 Autorun Function............................................................................................16
2.12 Password Setting............................................................................................17
2.13Program Backup.............................................................................................18
2.14 System Setting ...............................................................................................19
2.15 System Information.........................................................................................20
2.16 HMI Update....................................................................................................21
2.17PLC Update....................................................................................................22
2.18Alarm History..................................................................................................23
2.19 I/O Monitor......................................................................................................24
3.1Error Message..................................................................................................25
3.2 Troubleshooting................................................................................................26
4.1 PT Servo Amplifier Parameters ........................................................................27
5.1Part List - PT200s Mechanism..........................................................................28
5.2 Part List - HMI and Remote ............................................................................29
5.3 Part List - Control Box .....................................................................................30
6Circuit..................................................................................................................31

i
INSTRUCTION
Read and understand the entire manual regarding the rules for users’
safety before installing, operating, or servicing the equipment.
A procedure, when not properly followed, may cause injury to the
operator or others in the operating area.
Equipment Identification
Receipt of Equipment
The identification number (specification or part number), model, and serial
number of this unit usually appear on a nameplate attached to the control
panel; record these numbers for future reference.
When you receive the equipment, check it against the shipping documents.
Make sure it is complete and inspect the equipment for possible damage
during shipping. If there is any damage, notify the carrier immediately to file a
claim.
Move the equipment to the installation site before uncrating the unit. Use care
to avoid damaging the equipment when using bars, hammers, etc. to uncrate
the unit.
Falling machine due to lifting device failure may cause death or injury.
﹡Lifting device may fail when overloaded.
﹡Avoid sudden jerks, drops or swinging.
﹡Check lifting device components visually for loose spot and signs of metal fatigue.
﹡Before changing any hardware, check grade and size of bolts, and replace with bolts of equal or higher
size and grade.
WARNING
WARNING
WARNING

ii
Protection
Operation and maintenance involve potential hazards. All operators and
personnel should be alerted to possible hazards and precautions should
be taken to prevent possible injury.
Electrical
Maintenance
Personal
Machine：
﹡The system’s non-fuse breaker is compatible with its maximum power and main
voltage.
﹡The connection, single-phase or three-phase, is possible on a stand compatible with
the plug of its cable link.
﹡To prevent accidental electrical shock, do not leave the ground cable disconnected
when the system’s power is connected to local power network.
Work place：
﹡Be very careful to avoid contact between metal part of phase conductor and the
neutral of electric network.
﹡Electrical messes of different electrical machine and apparatus are connected
between themselves and with the terminal of earth neutral wire.
Interventions：
﹡Before control and repair, see that the apparatus is switch off and electrically
insulated.
﹡Connection with fixed installation cable is impossible.
﹡Switch off by fixed connection is multi-polar (phase and neutral).
﹡It’s on “STOP” and connection is impossible.
Some apparatus are provided with starting circuit HT HF (with a plate). Never enter
into the corresponding switch cupboard.
﹡Only qualified persons are authorized for intervention concerning electrical
installation.
*Check regularly the equipment’s power cords, switch, extension cords’s electrical
insulation and connection and make sure they are in good state
*Maintenance and repairing of cable insulation are important to prevent injury.
*Do request trained personnel for system repair and replacement of defective
accessories.
*Check regularly all electrical connections for any sign of overheating.
﹡Avoid touching metal area with bear hands..
﹡Wear safety clothes, gloves, apron, safety shoes and glasses for protection against
welding burns, welding radiation and slag.
WARNING

1
LIMITED WARRANTY
UNITED PROARC CORPORATION warrants all new equipment to be free from defects in material and
workmanship, provided that the equipment is installed and operated according to instructions stated in this
manual.
UNITED PROARC’s obligation under this warranty policy is expressly limited to the replace or repair, at its
option, of the defected part only. ProArc’s option to repair or replacement of a defected part under this
warranty shall be based on FOB Taiwan basis.
The warranty period begins on the date of sale to the original-purchase user of the equipment.
UNITED PROARC CORPORATION shall not be liable for any loss or consequential damage or express
accruing directly or indirectly from the use of equipment covered by this warranty.
This warranty supersedes all previous ProArc warranties and is exclusive with no other guarantees or
warranties expressed or implied.
This warranty excludes the consumable parts that are used in normal operation.

1
1.1 SPECIFICATION
MODEL
Unit
PT- 200s
Power Input
~
1 Phase 220V 50/60Hz
Capacity (Horizontal / Vertical )(W) kg 200 / 130
Rated center of gravity(S) mm 25
Rotation speed rpm 0.01 ~ 30
Tilt range deg. 0 ~ 120
Earthing
amp
300
Overall length (A) mm 530
Overall width (B) mm 315
Overall height (C) mm 690
Center to floor (D) mm 600
Table diameter (E)
mm
320
Spindle thru hole mm 22
Table slot bolt size M10
Weight Kg 45

2
1.2 CONTROL BOX SPECIFICATION
Control Model Unit CB-500
Power Requirement 1 Phase 220V 50/60Hz 3A
Main power switch

3
1.3 CONNECTOR
Control box connector：
PG1 HMI Box (16Pin) PG3 Start output (7Pin)
PG2 Weld Machine (10Pin) PG4 Foot switch (5Pin)

4
1.3 CONNECTOR
HMI & Food switch connection：