progeo MOTOTRONIK User manual

REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com Service Manual MOTOTRONIK 1
S E R V I C E M A N U A L
MOTOTRONIK
Rev. 0 - 2021/12
SERVICE MANUAL
ENGLISH

REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com Service Manual MOTOTRONIK 2
SERVICE MANUAL
MOTOTRONIK
GENERAL WARNINGS
ANY ADJUSTMENT CAN BE CARRIED OUT EXCLUSIVELY BY QUALIFIED AND AUTHORIZED
BY REHATEAM S.R.L. PERSONNEL.
It is forbidden to carry out any modifications to the Mototronik, even when possible, to the original
design.
Any adjustments and/or any modification that is carried out by non-authorized personnel will
immediately void the warranty on the product and it relieves Rehateam s.r.l. from any responsibility
on any malfunctioning and/or damage due to such adjustments/modifications.
Always contact Rehateam s.r.l. and its technicians for any non-standard requirements or
modifications to allow them to evaluate such modifications and verify that they will not compromise
the normal and safe use of the wheelchair.
Any adjustment of the Mototronik could seriously compromise the safe use of the combination with
the wheelchair causing damage to both the user and the wheelchair itself.
After every adjustment made to the Mototronik, check carefully that all parts are correctly fixed.
Check that all screws and nuts are tightened and that all moving parts are functioning correctly.
After any adjustment, always test the Mototroink combined to with wheelchair before giving the
product to the user.
Rehateam s.r.l. disclaims any responsibility for damage to the product, to any object or to people
due to any modification that is not properly performed or that, in any case, does not guarantee
safety to the user.
The Mototronik device is compatible with most of the manual wheelchairs in the market, neverthe-
less, it is always advisable to consult Rehateam s.r.l. and/or the wheelchair’s manufacturer to know
about the actual compatibility or possible directions to be followed.

REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com Service Manual MOTOTRONIK 3
SERVICE MANUAL
MOTOTRONIK
CONTENTS
Page Title
4 DESCRIPTION OF PARTS
5 GENERAL INFORMATION
7 NECESSARY TOOLS
8 MOTOR UNIT ASSEMBLY
WITH STANDARD HANDLEBAR
10 MOTOR UNIT ASSEMBLY
WITH ”TETRA” HANDLEBAR
11 CLAMP ASSEMBLY
12 COUPLING PAD
ASSEMBLY AND ADJUSTMENT
14 COUPLING FORK ASSEMBLY
15 CHECKING THE CONNECTION FRAME’S ARMS
16 CONNECTION FRAME’S ARMS
SIZES AVAILABLE
17 CONNECTION FRAME ASSEMBLY
17 —COUPLING UNIT
18 —ASSEMBLY OF ARMS ON COUPLING UNIT
19 —ASSEMBLY OF CONNECTION FRAME TO WHEELCHAIR
20 —WIDTH ADJUSTMENT
21 —DEPTH ADJUSTMENT
22 COUPLING SUPPORT ADJUSTMENT
23 FINAL ADJUSTMENT
25 CONTROL TOOLS
STANDARD HANDLEBAR
26 CONTROL TOOLS
”TETRA” HANDLEBAR
27 BRAKE LEVER
STANDARD HANDLEBAR
28 ACCELERATOR GRIP
STANDARD HANDLEBAR
29 DISPLAY
30 SPOILER
30 —REMOVAL/MOUNTING
31 —FITTING
32 LED HEAD LIGHT
33 STANDARD HANDLEBAR ADJUSTMENT
35 “TETRA” HANDLEBAR ADJUSTMENT
36 STEM EXTENSION
STANDARD HANDLEBAR
44 STEM EXTENSION
”TETRA” HANDLEBAR
Page Title
45 DISK BRAKE CABLE ADJUSTMENT
STANDARD HANDLEBAR
46 DISK, CALIPER and BRAKE PADS
POSITIONING AND ADJUSTMENT
47 BRAKE CALIPER
POSITIONING AND ADJUSTMENT
49 BRAKE DISK
REPLACING AND CETRING
50 BRAKE PADS
REPLACEMENT
52 REMOVING/ MOUNTING THE WHEEL
53 TYRE AND TUBE
REPLACEMENT
55 REMOVING / MOUNTING THE MUD GUARD
56 EASY RELEASE LEVER
57 BALLASTS
58 BASKET
61 REMOVING/MOUNTING THE ELECTRONIC UNIT
62 REAR VIEW MIRROR
63 SETTINGS
PARAMETRI DI GUIDA
65 TYPES OF CLAMPS AND ASSEMBLY
FOR WHEELCHAIR MODEL
65 —PROGEO

REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com Service Manual MOTOTRONIK 4
SERVICE MANUAL
DESCRIPTION OF PARTS
1. Spoiler
2. Battery
3. Two cane frame
4. Fender
5. Steering wheel
6. Motor unit
7. Brake disk
8. Disk brake caliper
9. Stand
10. Connection frame
21. Electronic brake button
22. Acceleration lever
23. Handlebar “Tetra”
24. Arm (ambidextrous)
25. Arm’s fixing clamp
26. Coupling support
27. Connection frame’s central tube
28. 12” motorised wheel
29. 14” motorised wheel
11. Clamps (fixed to the wheelchair’s frame)
12. Coupling fork
13. Lock lever
14. Handlebar
15. Manual wheelchair
16. On/off and settings switch
17. Driving direction and cruise control switch
18. Bell
19. Display
20. Brake lever
8 9 10 11 12 13
1
2
3
4
14 15
24 12
25 26 27
28
29
11
21 22
16 17 18 19 20 16 17 19 18 21
23

REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com Service Manual MOTOTRONIK 5
SERVICE MANUAL
GENERAL INFORMATION
RIGID FRAME WHEELCHAIR
FOLDING WHEELCHAIR WITH
FIX FRONT FRAME
FOLDING WHEELCHAIR WITH SWING-AWAY,
REMOVABLE FRONT FRAME
The assembly of the clamps is always base on the same principle, that is, they must be mounted to a fixed part thus, not to the removable
footplate frame, for instance) of the folding or rigid wheelchair’s frame.
The positioning the clamp along such fixed part is variable and it depends on the model of the wheelchair that, according to its frame tube’s
section, also determines the type of the clamp and the suitable assembly - See also last chapter of this manual, sheet “CLAMPS TYPE
AND ASSEMBLY PER MODEL OF WHEELCHAIR”
The assembly procedure of the MOTOTRONIK system is always the same, but, according to the wheelchair, it is necessary the proper ad-
aptation and adjustment.
The instructions for the proper installation take as reference what we may call “standard” installation.
Nelle istruzioni di montaggio appariranno delle note con utili informazioni.
In the standard assembly instructions, you will see notes with useful information.

REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com Service Manual MOTOTRONIK 6
SERVICE MANUAL
GENERAL INFORMATION
The clamp positioning in height depends on the wheelchair model and on its configuration: the front seat height, in particular, determines,
according to the usable stretch of frame where you can fix the clamps, the lowest and highest fixing point.
The longer the usable stretch, the greater the vertical adjustment.
If the clamp fixing point is one only point (fix point), there will be no vertical adjustment.
In this drawing, X1and X2show the points within which you can fix the clamps; H1and H2are two different front heights, whereas min.
max. indicate the clamp positioning heights.
The range between X1and X2can help to adjust the connection frame to a more convenient angle.
If X1(or X2) is a fix point, the connection frame inclination will depend on the final assembly of the device.
You can insert the connecting frame horizontally (fig. aand b), “downhill” (fig. c) and also “uphill” (fig. d).
That depends on the height positioning of the clamps and on the coupling forks X orientation: facing down ↓or facing up ↑.
In any case, the system works in the same manner.
The connection frame inclination will be the result of the combination of all parts involved in the installation.
X

REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com Service Manual MOTOTRONIK 7
SERVICE MANUAL
NECESSARY TOOLS

REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com Service Manual MOTOTRONIK 8
SERVICE MANUAL
MOTOR UNIT ASSEMBLY
WITH STANDARD HANDLEBAR
ASSEMBLY OF HANDLEBAR AND DISPLAY
Remove the four bolts of the stem’s head and remove the head.
Lean the central part of the handlebar onto the stem paying attention not to twist the
cables.
Lean the stem’s head and fit the two bolts on the lower side.
Make sure the assembly side is correct, that is, with the brake lever facing forward.
Align the display support’s holes with those of the stem and screw the two bolts all
the way down.
Center the handlebar by taking the marks as reference - if necessary, loosen the
two bolts that also fix the display.
Turn the handlebar to the position you may consider initial.
Tighten the two bolts that also fix the display and then the other two..
UNPACKAGING
Remove all packaging elements as carefully as to avoid damaging any part of the product.
If you use scissors or a cutter, pay attention not to cut any cables or scratch any part.
STAND
Insert the stand - see also the user’s manual - and remove the spoiler to make the following steps easier.
Follow next page

REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com Service Manual MOTOTRONIK 9
SERVICE MANUAL
MOTOR UNIT ASSEMBLY
WITH STANDARD HANDLEBAR
CABLES CONNECTION
The rear side of the display shows four different coloured sockets that should match with the same coloured plug to connect.
Be careful when fitting the plugs, in fact, there is one only position that allows the connection: the groove on the plug, that is externally indi-
cated by the arrow on the rubber cover, should fit along the tooth of the socket.
Light blue: accelerator cable; Black: power cable; Green: headlight
It is advisable to cover the unused sockets with the rubber cap.
Within the cables holder bag (or sticking out of it) you will find two
other plugs: one light blue and one red; these are not used and,
as long as it is possible, you should stow them within the bag.
BATTERY
Insert the battery - see also user’s manual.
SWITCH-ON TEST
Switch the battery on.
Switch the display on.
Lift the driving wheel and try to accelerate and brake.
Switch off the display and then the battery.
See also user’s manual.
Before using the device, you need to centre the handlebar (with
respect to the driving wheel) and make sure the bolt B is hard
tightened—see sheet “STANDARD HANDLEBAR ADJUSTMENT
—1 post height”
B

REHATEAM s.r.l.—vicolo Negrelli 5—31038 Castagnole di Paese TV—www.rehateamprogeo.com Service Manual MOTOTRONIK 10
SERVICE MANUAL
MOTOR UNIT ASSEMBLY
WITH “TETRA” HANDLEBAR
Follow the instruction of the sheet “MOTOR UNIT ASSEMBLY - with standard handlebar” and the following directions.
Make sure the assembly side is correct, that is, with the accelerator lever Aon the right hand side; this way, by turning the handlebar down-
ward, you accelerate, whereas, by turning it upward, you will activate the brake.
Pay particular attention to the route of the cables that should be as rational as possible and without squeezing them; furthermore, the brake
cable, should not form tight curves.
Stow the cables in the cable holder bag Bin such a way to leave out just the necessary. This operation may require a little of patience and ,
if needed, fit one cable at time detaching the plug and then plug it back after routing it rationally, that is, avoiding entanglement, squeezing
and stretching. Plugs and sockets should always be matched according to colour and their fitting is guided by the arrow on the plug’s rubber
cover —see also sheet “DISPLAY”.
The support Cfor the display has a longer fixing plate.
A
A
B
B
C
C
To activate the brake
To accelerate