Proval A210 Series User manual

PROVAL A210-211-212-213-Series
Rack and Pinion Pneumatic Actuators
Installation, Operation and Maintenance Manual

ϮϭϬͲϮϭϭͲϮϭϮͲϮϭϯ^ĞƌŝĞƐ 
d>ϯϭϮϭϬͲ/KDE 
ŽŶƚĞŶƚƐ
:ƵůϮϬϭϲ
dĂďůĞ ŽĨ ŽŶƚĞŶƚƐ/
Table of Contents
Section 1: Before You Start
ϭϭ  Installation, Operation and Maintenance Reference Documents......................1
ϭϮ  Warehouse Storage .................................................................................................................1
ϭϯ  On-Site Storage.................................................................................................................2
Section 2: Introduction
Ϯϭ  Identification ..........................................................................................................................3
ϮϮ  Intended Use..............................................................................................................................4
Ϯϯ  Specifications.....................................................................................................................4
Section 3: Product Code
ϯϭ Configuration code for a default actuator ..................................................................6
Section 4: Installation
ϰϭ  Before You Start..................................................................................................................7
ϰϮ  Failure Modes .........................................................................................................................7
ϰϮϭ  Valve Rotation..........................................................................................................7
ϰϮϮ  Position After Failure.............................................................................................8
ϰϯ  Principles of Operation .......................................................................................................8
ϰϯϭ  Solenoid Valve.............................................................................................................8
ϰϯϮ  Ingress Protection (IP) rating...........................................................................9
ϰϯϯ  Double-Acting Actuators .............................................................................. 10
ϰϯϰ  Spring-Return Actuators................................................................................11
ϰϰ  Actuator Assembly Codes .............................................................................................. 12
ϰϱ  Actuator to Valve Installation........................................................................................13
ϰϲ  Mounting of control and feedback accessories....................................................... 15
ϰ  Recommended Tubing Sizes.......................................................................................16
Section 5: Mechanical Stroke Adjustment
ϱϭ  Travel Stop Adjustment ...................................................................................................... 18
ϱϭϭ  Double-Acting Actuators .............................................................................. 18
ϱϭϮ  Spring-Return Actuators................................................................................18
Section 6: Maintenance
ϲϭ  General...........................................................................................................................................20
ϲϮ  Repair..............................................................................................................................................20
ϲϮϭ  Spring-Return actuator ..................................................................................20
ϲϮϮ  Recommended Spare Parts ........................................................................ 20

ϮϭϬͲϮϭϭͲϮϭϮͲϮϭϯ^ĞƌŝĞƐ 
d>ϯϭϮϭϬͲ/KDE 
ŽŶƚĞŶƚƐ
:ƵůϮϬϭϲ
dĂďůĞ ŽĨ ŽŶƚĞŶƚƐ/
Section 7: Decommission (Out of Service)
ϭ  Before You Start...............................................................................................................22
Ϯ  Removing the actuator from the valve .....................................................................23
Section 8: Disassembly
ϴϭ  Removing End Caps..........................................................................................................25
ϴϮ  RemovingSpringCartridges(Spring-Return).....................................................26
ϴϯ  Removing of Limit Stop.....................................................................................................27
ϴϰ  Removing Pistons..............................................................................................................27
ϴϱ  Removing Pinion ...............................................................................................................28
ϴϲ  Cleaning the Body .........................................................................................................28
Section 9: Reassembly
ϵϭ  Grease Instructions ........................................................................................................30
ϵϮ  Reassembly of the pinion................................................................................................31
ϵϯ  Reassembly of the pistons..............................................................................................32
ϵϰ  Reassembly and settings of the limit stops.............................................................34
ϵϱ  Reassembly of the end caps...........................................................................................34
ϵϱϭ  Double-Acting actuators...............................................................................34
ϵϱϮ  Spring-Return actuators ................................................................................36
ϵϲ  Basic function and Air Leak Test...........................................................................................38
Section 10: Troubleshooting
ϭϬϭ  Mechanical Problems .......................................................................................................39
ϭϬϮ  Pneumatic Problems ........................................................................................................40
ϭϬϯ  Electrical Problems............................................................................................................41
Section 11: Parts List and Spare Parts Recommendations
ϭϭϭ Exploded View and Parts List......................................................................................42
AppendixA: Spring load removal
ϭ Spring load relief ................................................................................................................43
Appendix B: Tool & Torque Table
» Table B-1 End cap bolts .........................................................................................45
»
Table B-2 Bottom Flange .........................................................................................45
»
Table B-3 NAMUR (VDE/VDI 3845) flanges.......................................................46
»
Table B-4 Limit stop dimensions..........................................................................46
»
Table B-5 Recommended circlip pliers................................................................46

/ŶƐƚĂůůĂƚŝŽŶKƉĞƌĂƚŝŽŶĂŶĚDĂŝŶƚĞŶĂŶĐĞ DĂŶƵĂů
d>ϯϭϮϭϬͲ/KDE 
^ĞĐƚŝŽŶϭĞĨŽƌĞzŽƵ ^ƚĂƌƚ
:ƵůϮϬϭϲ
ĞĨŽƌĞzŽƵ^ƚĂƌƚ
ϭ
Section 1: Before You Start
This section explains:
• Base safety procedures
• Where to find detailed information relating safety.
• Storage guidelines.
Installation, adjustment, putting into service, use, assembly, disassembly and
maintenance
of the pneumatic actuator must be performed by qualified personnel.
Failure to follow the above guidelines will void warranty.
Actuator must be isolated both pneumatically and electrically before any (dis)assembly
starts. Before mounting or (dis)assembly, the actuator consults the relevant sections of
this manual.
ϭϭ  Installation, Operation and
Maintenance Reference Documents
Before you start, read the following documents:
• All chapters in this manual.
• Safety Guide (Document No. TL.32.A210-SG.EN).
Failure to read the Safety Guide will void the warranty.
Not following the instructions of the Safety Guide can lead to failure of the product and
harm to personnel or equipment.
ϭϮ  Warehouse Storage
• All actuators should be stored in a clean, dry warehouse, free from excessive
vibration and rapid temperature changes.
• All actuators should not be stored directly to the floor surface - it must be placed
in racks/shelves or use a pallet.

^ĞĐƚŝŽŶϭĞĨŽƌĞzŽƵ^ƚĂƌƚ 
:ƵůϮϬϭϲ 
/ŶƐƚĂůůĂƚŝŽŶ KƉĞƌĂƚŝŽŶ ĂŶĚDĂŝŶƚĞŶĂŶĐĞ DĂŶƵĂů
d>ϯϭϮϭϬͲ/KDE
Ϯ
ĞĨŽƌĞzŽƵ^ƚĂƌƚ
ϭϯ  On-Site Storage
• All actuators should be stored in a clean, dry warehouse, free from excessive
vibration and rapid temperature changes.
• Prevent moisture or dirt from entering the actuator. Plug or seal both
air
connection ports.
Failure to follow the above guidelines (Warehouse and On Site Storages) will void warranty.
EKd/  

/ŶƐƚĂůůĂƚŝŽŶKƉĞƌĂƚŝŽŶĂŶĚDĂŝŶƚĞŶĂŶĐĞ DĂŶƵĂů
d>ϯϭϮϭϬͲ/KDE 
^ĞĐƚŝŽŶϮ/ŶƚƌŽĚƵĐƚŝŽŶ
:ƵůϮϬϭϲ
/ŶƚƌŽĚƵĐƚŝŽŶ
ϯ
Section 2: Introduction
This section explains:
• How to identify the received product,
• The intended use of the product
• Construction details
• Actuator specifications
Ϯϭ  Identification
The A210-211-212-213 Series Rack and Pinion actuators are available as double-acting or
spring-return versions. 15 models are available, ranging from 9 Nm to 3500 Nm (80 to
31000 lbf.in)
nominal torque output.
The A210-211-212-213 Series-Series uses standardized interfaces for solenoid, switchbox
or positioner
mounting (VDI/VDE3845; NAMUR). The valve interface is equipped with
an insert in the pinion bottom that allows both ISO5211 or DIN3337 mounting.
The springs in the spring-return version allow a fail action in case of loss of air supply
pressure (Fail-to-Close or Fail-to-Open).
As from size PA032 and PA040 double-acting versions have flat end caps to reduce
actuator length and internal air volume.
Figure 1 Identification
ϭ Top auxilliaries interface (VDI/VDE 3845; NAMUR)
Ϯ Solenoid interface (VDI/VDE 3845; NAMUR)
ϯ Valve interface with ISO5211, DIN 3337 patterns and insert drive
ϰ Spring-return actuators: - with springs
ϱ Double-acting actuators: - no springs
ϰ
ϱ
ϭ
Ϯ
ϯ

^ĞĐƚŝŽŶϮ/ŶƚƌŽĚƵĐƚŝŽŶ 
:ƵůϮϬϭϲ 
/ŶƐƚĂůůĂƚŝŽŶ KƉĞƌĂƚŝŽŶ ĂŶĚDĂŝŶƚĞŶĂŶĐĞ DĂŶƵĂů
d>ϯϭϮϭϬͲ/KDE
/ŶƚƌŽĚƵĐƚŝŽŶ
ϰ 
ϮϮ  Intended Use
The A210-211-212-213 Series Rack and Pinion actuators are intended for the automation
and operation of quarter-turn valves like Butterfly, Ball and Plug valves.
Rack and Pinion actuators can also be used to operate dampers or any other quarter-turn
applications.
Ϯϯ  Specifications
Table 1. Pressure Range
Actuator
T
ype Pressure
Double-Acting 0.2 to 8.3 barg (2.9 to 120 psig)
Spring-Return
6 to 8.3 barg (87 to 120 psig), with maximum spring set
3 to8.3 barg(43.5 to 120 psig), reduced spring quantity
Table 2. Operating Media
Actuator
T
ype Operating Media
Double-Acting and Single-Acting
Air, dry or lubricated and inert gases
Dew point at least 10K below ambient temperature
For sub-zero applications, take appropriate measures
Mentioned pressure levels are"gauge pressures".
Gauge pressure is equal to absolute pressure
minus atmospheric pressure.
Table 3. Temperature Range
Actuator
T
ype
T
emperature
Standard -20°C to +80°C (-4°F to +176°F)
Option: Low Temperature -40°C to +80°C (-40°F to +176°F)
Option: High Temperature -20°C to +10°C (-4°F to +°F)

/ŶƐƚĂůůĂƚŝŽŶKƉĞƌĂƚŝŽŶĂŶĚDĂŝŶƚĞŶĂŶĐĞ DĂŶƵĂů
d>ϯϭϮϭϬͲ/KDE 
^ĞĐƚŝŽŶϮ/ŶƚƌŽĚƵĐƚŝŽŶ
:ƵůϮϬϭϲ
Introduction 5
Table 4. Air Consumptions of Actuators(Lt/Stroke)
Counter Clockwise Rotation
(CCWR)
Air supplied through
port B forces the piston
towards each other causing
the pinion to rotate clock
wise while air is being
exhausted through port A

Air supplied through port
A forces the piston away
from each other causing
the pinions to rotate
counter clockwise while
air is being exhausted
through port B.

Clockwise Rotation (CWR)
Air supplied through port B
forces the piston towards
each other causing the
pinion to rotate counter
clockwise while air is being
exhausted through port A.

Air supplied through port
A forces the piston away
from each other causing
the pinions to rotate
clockwise while air is being
exhausted through port B.

The Proval actuators typically operate counter clockwise to open and clockwise to close. The direction of pinion rotation
(CCW to CW) can be reversed changing the orientation of pistons as shown in the picture above.

Model PA 32 PA 40 PA 52 PA 63 PA 75 PA 83 PA 92 PA 105 PA 125 PA 140 PA 160 PA 190 PA 210 PA 240 PA 270
Opening (Lt) 0,03 0,06 0,12 0,21 0,30 0,43 0,64 0,88 1,4 2,2 3,2 5,4 6,8 9 14
Closing (Lt) 0,04 0,08 0,16 0,23 0,34 0,47 0,73 0,95 1,6 2,5 3,7 5,9 7,5 11 17
B A
B A
B AB A

^ĞĐƚŝŽŶϯWƌŽĚƵĐƚŽĚĞ 
:ƵůϮϬϭϲ 
/ŶƐƚĂůůĂƚŝŽŶ KƉĞƌĂƚŝŽŶ ĂŶĚDĂŝŶƚĞŶĂŶĐĞ DĂŶƵĂů
d>ϯϭϮϭϬͲ/KDE
WƌŽĚƵĐƚ ŽĚĞ
ϲ 
Section 3: Product Code
This section explains:
• How to create the configuration code for a default actuator.
• How to create the configuration code for an actuator with added integral options.
End-Cap Color
Body Finish
Seal Material
ISO Flange Connection
Rotation Direction
Spring Type
PinionMaterial
Stem Connection Size
Valve Stem Connection
Type
Size
Acting Type
Series
Type
Type
PA Pneaumatic Actuator
Valve Stem Connection Type
Y Double Square
D Diagonal Square
K Parallel Square
SDoubleD
Spring Type
N/A Double Acting
A5
B6
C7
D8
E9
F10
G11
H12
Series
0A210
1A211
2A212
3A213
4A214
Stem Connection Size
09 9mm
11 11mm
14 14mm
17 17mm
22 22mm
27 27mm
36 36mm
46 46mm
xx Upon Request
Acting Type
D Double Acting
S Spring Return
Size
10 032
15 040
20 052
25 063
30 075
35 083
40 092
45 105
50 125
55 140
60 160
65 190
70 210
75 240
80 270
Rotating Direction
C Open/Clockwise
W Open/Counterclockwise
ISO Flange Connection
AF3
B F3/F5
C F3/F5/F7
D F5/F7
E F7/F10
F F10/F12
G F14
H F16
IF4
JF4/F7
Pinion Material
G Galvanized
P Stainless Steel
N Nickel Plated
Stem Connection Size
A9mm
B 11mm
C 14mm
D 17mm
E 22mm
F 27mm
36 36mm
46 46mm
xx Upon Request
Seal Material
N NBR
V Viton
WϬ^ϱϬϮϮ',t Ez'

/ŶƐƚĂůůĂƚŝŽŶKƉĞƌĂƚŝŽŶĂŶĚDĂŝŶƚĞŶĂŶĐĞ DĂŶƵĂů
d>ϯϭϮϭϬͲ/KDE 
^ĞĐƚŝŽŶϰ/ŶƐƚĂůůĂƚŝŽŶ
:ƵůϮϬϭϲ
/ŶƐƚĂůůĂƚŝŽŶ
Section 4: Installation
This section explains:
• The actuator rotation direction.
• In which position the actuator will end after a failure.
• Principles of operation:
Ͷ Solenoid operation
Ͷ Double acting and Spring return operation
• Assembly codes.
• Actuator to valve assembly.
ϰϭ  Before You Start
In case of an air or electrical failure, it is important to know the behavior of the actuator.
Before mounting the actuator on a valve, consult the following sections below.
ϰϮ  ActuatorRotationDirection
ϰϮϭ  Valve Rotation
For the following paragraphs we assume that valves rotate as indicated in figure 3.
Figure 3 Normal valve rotation
The valve is closed
after
a clockwise
rotation.
The valve is open after
a counterclockwise rotation.
Body / End-Cap Finish
A RAL.9005 Piano Black L RAL.9010 Glossy White
B RAL.9005 Matte Black M RAL.1006 Glossy Yellow
C RAL.2004 Glossy Orange N RAL.9006 Glossy Dark Gray
D RAL.7035 Glossy Light Gray V White Anodized
E RAL.3000 Glossy Red Y Black Anodized
F RAL.6026 Glossy Green Z PTFE
G RAL.5005 Glossy Blue S 1 AISI304 Stainless Steel
H RAL.5018 Glossy Turquoise S 2 AISI316 Stainless Steel
J RAL.5015 Glossy Light Blue S 3 AISI305 Stainless Steel
K RAL.9007 Glossy Silver

^ĞĐƚŝŽŶϰ/ŶƐƚĂůůĂƚŝŽŶ 
:ƵůϮϬϭϲ 
/ŶƐƚĂůůĂƚŝŽŶ KƉĞƌĂƚŝŽŶ ĂŶĚDĂŝŶƚĞŶĂŶĐĞ DĂŶƵĂů
d>ϯϭϮϭϬͲ/KDE
ϴ
/ŶƐƚĂůůĂƚŝŽŶ
ϰϮϮ  Position After Failure
The position of the actuator after a failure depends on the:
ϭ Principle of operation (see paragraph 4.3)
Ϯ Assembly codes (see paragraph 4.4)
ϯ Kind of failure. Refer to the table below.
Table 5. Position After Failure
ϰϯ  Principles of Operation
ϰϯϭ  Solenoid Valve
All actuators can be either piped with solid or flexible tubing with the solenoid valve
mounted remotely from the actuator or by mounting a VDI/VDE 3845 (NAMUR)
designed
solenoid valve DIRECTLY onto the NAMUR mounting pad on the side of the
actuator
Figure 4 Typicalsolenoidoperation
Spring-Return Operation Double-Acting Operation
&
:
:

/ŶƐƚĂůůĂƚŝŽŶKƉĞƌĂƚŝŽŶĂŶĚDĂŝŶƚĞŶĂŶĐĞ DĂŶƵĂů
d>ϯϭϮϭϬͲ/KDE 
^ĞĐƚŝŽŶϰ/ŶƐƚĂůůĂƚŝŽŶ
:ƵůϮϬϭϲ
/ŶƐƚĂůůĂƚŝŽŶ
ϵ
The table below represents the cycle time (operating time) per different Actuator sizes:
Table 6. Operating Speed
Cycle time in seconds
Actuator
size
Spring-Return(12springs) Double-Acting
0°-90° 90 ° -0 ° 0°-90° 90°-0°
PA32 N/A N/A 0.5 0.4
PA40 N/A N/A 0.55 0.47
PA52 2.66 0.44 0.6 0.53
PA63 2.74 0.52 0.66 0.58
PA75 2.83 0.61 0.72 0.64
PA83 3.01 0.74 0.83 0.73
PA92 3.26 0.79 1 0.86
PA105 4.36 1.08 1.35 1.3
PA125 4.68 1.22 2.4 1.79
PA140 4.84 1.65 2.5 2.1
PA160 5.83 3.4 3.93 2.6
PA190 8.5 4.5 4.55 3.45
PA210 17 4.84 5.5 4.35
PA240
18.4 6.14 8.4 8.33
PA270
24.9 12.54 10.9 8.53
PA300
31.6 16.54 15 14.9
Operating time is average with actuator under load and solenoid valve fitted.
Test conditions:
ϭ  Solenoid with flow capacity: 0.6 m
3
/hr
Ϯ  Pipe diameter: 6mm
ϯ  Medium: clean air
ϰ  Supply pressure: 5.5 bar (80psi)
ϱ  Load: with average load
ϲ  Stroke: 90°
  Temperature: Room temperature
ϰϯϮ  Ingress Protection (IP) rating
A210-211-212-213 Series actuators are IP66/IP67 rated. In case of IP66 or IP67
requirements, take
precautions that comply with the IP66/IP67 requirements to prevent
moisture or dust from
entering the actuator through the open air exhaust port(s), either
directly on the actuator
or at the exhaust ports of the connected solenoid valve.
We recommend to connect tubing to the exhaust(s) and lead this into a dry and dust free
area, or to use check valves in the exhaust.

^ĞĐƚŝŽŶϰ/ŶƐƚĂůůĂƚŝŽŶ 
:ƵůϮϬϭϲ 
/ŶƐƚĂůůĂƚŝŽŶ KƉĞƌĂƚŝŽŶ ĂŶĚDĂŝŶƚĞŶĂŶĐĞ DĂŶƵĂů
d>ϯϭϮϭϬͲ/KDE
ϭϬ
/ŶƐƚĂůůĂƚŝŽŶ
ϰϯϯ  Double-Acting Actuators
The operating principle, as explained here, is applicable for actuators with assembly code
W (direct acting).
• Applying supply pressure to port A will move the pistons outward to the
"Open"
position of the valve.
• Applying supply pressure to port B will move the pistons inward to the
"Close"
position of the valve.
• For assembly codes C, the operating principle is reversed (reverse acting).
Figure 5 Double-Acting Operation
Outward Stroke
Inward Stroke
B A



/ŶƐƚĂůůĂƚŝŽŶKƉĞƌĂƚŝŽŶĂŶĚDĂŝŶƚĞŶĂŶĐĞ DĂŶƵĂů
d>ϯϭϮϭϬͲ/KDE 
^ĞĐƚŝŽŶϰ/ŶƐƚĂůůĂƚŝŽŶ
:ƵůϮϬϭϲ
/ŶƐƚĂůůĂƚŝŽŶ
ϭϭ


ϰϯϰ  Spring-Return Actuators
The operating principle, as explained here, is applicable for actuators with assembly code
C (direct acting).
•  Applying supply pressure to port A will move the pistons outwards to the
"Open"
position of the valve.
•  Venting the supply pressure from port A will cause the springs to move the
pistons inwards to the "Close" position of the valve.
•  For assembly codes W, the operating principle is reversed (reverse acting).
Figure 6 Stroke Movements
Outward Stoke
Inward Stroke




^ĞĐƚŝŽŶϰ/ŶƐƚĂůůĂƚŝŽŶ 
:ƵůϮϬϭϲ 
/ŶƐƚĂůůĂƚŝŽŶ KƉĞƌĂƚŝŽŶ ĂŶĚDĂŝŶƚĞŶĂŶĐĞ DĂŶƵĂů
d>ϯϭϮϭϬͲ/KDE
ϭϮ
/ŶƐƚĂůůĂƚŝŽŶ


ϰϰ  Actuator Assembly Codes
Figure 7 Assembly Code - Double-Acting
Assembly code: W Assembly code: C
= Standard, Counterclockwise-to-Open = Reverse, Clockwise-to-Open
= Fail-to-Close = Fail-to-Open
B
A
A
B
Pinion
Pistons
B A B A
Pistons
A = Rotation when central air chamber is pressurized.
B = Rotation when end cap air chambers are pressurized.
All views are from above. Pistons are shown in inward position.
Pinion 

/ŶƐƚĂůůĂƚŝŽŶKƉĞƌĂƚŝŽŶĂŶĚDĂŝŶƚĞŶĂŶĐĞ DĂŶƵĂů
d>ϯϭϮϭϬͲ/KDE 
^ĞĐƚŝŽŶϰ/ŶƐƚĂůůĂƚŝŽŶ
:ƵůϮϬϭϲ
/ŶƐƚĂůůĂƚŝŽŶ
ϭϯ


ϰϱ  Actuator to Valve Installation
Actuator must be isolated pneumatically and electrically before any (dis)assembly starts.
Stay away from moving parts to prevent serious injuries. When test cycling the actuator
and valve assembly by applying pressure to the A or B port, be aware that there are
moving
parts like pinion top, actuator to valve coupling and the valve- blade, ball, plug,
etc.
The actuator is designed to be installed, commissioned and maintained using generic
tools like wrenches, Allen keys and screwdrivers. For the removal of inserts, a special
extractor
tool can be supplied on request.
During assembly to the valve, do not hit with hammer on pinion top. This can damage
the pinion top washer and cause premature failure.
Before mounting the actuator on the valve or valve bracket, be sure that both
the actuator and the valve are in the same closed or open position.
Refer to appendix B, Tool and Torque tables, for using the right size tool
Table 7. Tool Table
Symbol
T
ool Symbol
T
ool
Wrench – All types and sizes.
Metric and Imperial
Allen key
Circlip Pliers
ϭ  Remove handle nut, handle, lock washer, and etc. from the valve if required.
Ϯ  Visually check to make sure the valve is CLOSED.
Figure 9 Valvehandle removal


^ĞĐƚŝŽŶϰ/ŶƐƚĂůůĂƚŝŽŶ 
:ƵůϮϬϭϲ 
/ŶƐƚĂůůĂƚŝŽŶ KƉĞƌĂƚŝŽŶ ĂŶĚDĂŝŶƚĞŶĂŶĐĞ DĂŶƵĂů
d>ϯϭϮϭϬͲ/KDE
ϭϰ
/ŶƐƚĂůůĂƚŝŽŶ



ϯ  When required, check if the insert drive (23) is mounted. If not, use a plastic mallet
and tap slightly until the reducer square is in the required position.
Be sure that the insert is mounted at 90° or 45°. It is possible to mount the insert
turned 22.5°. This way the valve will not open or close the right way.
Figure 10 InsertdriveInstallation
Parallel
square
Diagonal
square
Flat head
Double square
ϰ  Install the bracket to the valve flange. Tighten all bolts and nuts and apply
the correct torque.
Figure 11 BracketInstallation
 


/ŶƐƚĂůůĂƚŝŽŶKƉĞƌĂƚŝŽŶĂŶĚDĂŝŶƚĞŶĂŶĐĞ DĂŶƵĂů
d>ϯϭϮϭϬͲ/KDE 
^ĞĐƚŝŽŶϰ/ŶƐƚĂůůĂƚŝŽŶ
:ƵůϮϬϭϲ
/ŶƐƚĂůůĂƚŝŽŶ
ϭϱ


ϱ  Install the actuator to the bracket. Tighten all bolts and apply the correct
torque
(refer to Table 8).
Table 8. Bottom flange torque values
Actuator Size ISO Pattern
T
orque (Nm)
T
orque (lbf.ft)
T
hread Min. Max.
T
hread Min. Max.
32 F03 M6 4.5 5 10-24UNC 3.3 3.7
40, 52
F03 inner pattern M5 2.0 3.0 10-24UNC 1.5 2.2
F05 oute
r
pattern M6 4.5 5.0 1/4"-20 3.3 3.7
63, 75, 83, 92
F05 inner pattern M6 4.5 5.0 1/4"-20 3.3 3.7
F07 oute
r
pattern M8 10.5 12.5 5/16"-18 7.7 9.2
105, 125
F07 inner pattern M8 10.5 12.5 5/16"-18 7.7 9.2
F10 oute
r
pattern M10 21.0 24.5 3/8"-16 15.5 18.1
140, 160
F10 inner pattern M10 21.0 24.5 3/8"-16 15.5 18.1
F12 oute
r
pattern M12 34.5 43.0 1/2"-13 25.4 31.7
190, 210, 240, 270,
300
ϲ  When required, mount or adjust the visual indicator (22).
Figure 12 Indicator mounting
"In Line mounting" "Across Line mounting"
ϰϲ  Mounting of control and feedback accessories
Solenoid valve and or switch boxes can now be mounted to the actuator. Check
the instructions as shipped with these components for installation, operating
and
maintenance instructions.
We recommend to test-cycle the complete assembly to check correct operation.

^ĞĐƚŝŽŶϰ/ŶƐƚĂůůĂƚŝŽŶ 
:ƵůϮϬϭϲ 
/ŶƐƚĂůůĂƚŝŽŶ KƉĞƌĂƚŝŽŶ ĂŶĚDĂŝŶƚĞŶĂŶĐĞ DĂŶƵĂů
d>ϯϭϮϭϬͲ/KDE
ϭϲ
/ŶƐƚĂůůĂƚŝŽŶ


ϰ  RecommendedTubingSizes
In case the solenoid valve is mounted remotely (i.e. in a central solenoid cabinet) and in
order to supply sufficient flow of air supply to the actuator, the following tubing sizes are
recommended.
Table 9. Tubing Sizes
Actuator size
Runs up to Runs over to
1.2 meters 4 feet 1.2 meters 4 feet
32, 40, 52, 63, 75,
83, 92
6 mm 1/4 inch 6 mm 1/4 inch
105, 125, 140,
160
6 mm 1/4 inch 8 mm 5/16 inch
190, 210, 240,
270, 300
6 mm 1/4 inch 10 mm 3/8 inch

/ŶƐƚĂůůĂƚŝŽŶKƉĞƌĂƚŝŽŶĂŶĚDĂŝŶƚĞŶĂŶĐĞ DĂŶƵĂů
d>ϯϭϮϭϬͲ/KDE 
^ĞĐƚŝŽŶϰ/ŶƐƚĂůůĂƚŝŽŶ
:ƵůϮϬϭϲ
/ŶƐƚĂůůĂƚŝŽŶ
ϭ


Section 5: Mechanical Stroke Adjustment
This section explains:
•  What the mechanical stroke adjustment is.
•  What the factory settings are.
•  How to adjust the travel stops.
A210-211-212-213 Series actuator sizes 32 to 300 have two stroke adjustment stops for
adjusting
accurately the stroke of the actuator/valve assembly in open and closed
position.
The smallest actuator, size 32, have limit stops on end-caps.
The factory setting of the stroke is 90°. Most quarter-turn valve applications will not
require
readjustment of these settings.
If required, the stroke can be adjusted by means of two-stroke adjustment bolts.
Figure 13 Factory Setting
Size 32 - 1 60 Size 190 - 300
10° -5° 10° -3°
90°
95°
90°
93°

90°
90°