Pts AS0117-HR-117G/1523HP User manual

PTS, Inc.
Harris 117G/1523HP Power Supply Docking
Station (PSDS) Manual
MODEL #: AS0117-HR-117G/1523HP
Includes 1 PTS-H-0004J Cable (CAB.AUD.002)
Includes Filter Pack and Power Cord
Compatible with one AN/PRC-117G/152*
*Unit requires vehicle amplifier for mounting on the Harris side.
Compatible with 1 RT-1523 (E/G) (ASIP) and 1 AM-7238B RFPA
Document PTS-HR-117G/1523HP-2021-2-9
Perkins Technical Services, Inc.

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WARNING: TO PREVENT PERSONAL INJURY, DEATH OR
EQUIPMENT DAMAGE DO NOT SHORT-CIRCUIT, DAMAGE, BY-PASS
INTERNAL FUSES OR HANDLE INAPPROPRIATELY THE EXPOSED
HARRIS AND SINCGARS HIGH VOLTAGE POWER CONNECTORS.
SAFETY INSTRUCTIONS
Warning and important safety instructions appearing in this manual are not designed to
cover all possible conditions and situations that may occur. Common sense, caution
and reasonable care must be exercised when installing, maintaining or operating the
power supply docking station (PSDS).
When using the PSDS basic safety precautions should always be observed
including the following:
Read all instructions prior to installation or use.
To protect against risk of electrical shock, DO NOT immerse the cord, plug or PSDS in
water or other liquids.
To reduce the risk of electrical shock or fire, DO NOT disassemble the PSDS. Repairs
or adjustments to the PSDS must be performed by a qualified technician of PTS.
DO NOT work on electrical equipment alone. Be sure another person qualified to
administer first aid is present.
RF energy is present near the antenna during transmission. During low power operation
maintain at least 30 inches between antenna and personnel during transmission. During
power amplifier operations follow the standard practice of mounting the antenna well
away from the users.
The PSDS is not designed to be operated in a vehicle.
Do not operate the PSDS with a damaged cord, plug or after the PSDS has been
dropped or damaged in any manner. Return the PSDS to PTS for examination, repair
and electrical or mechanical adjustment as required. Call PTS toll free at 1-877-737-
5832 or email [e-mail] for additional instructions or guidance.

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Table of Contents
Safety Instructions 2
Power Supply Docking Station (PSDS) Description 4
Specifications 4
Features 4
Physical Dimensions 5
Operational Benefits 5
User Educational Requirements 5
Operation of PSDS with Harris Radio (Left Side) 5
Basic PSDS Set-Up 5
Amplifier/ Radio Assembly Installation 5
Antenna & Handset Installation, Radio Configuration 5
Operation of PSDS with SINCGARS Radio (Right Side) 7
Basic PSDS Set-Up 7
Radio Installation 7
RFPA Installation 7
Antenna & Handset Installation, Radio Configuration 7
PSDS Operational Inputs and Accessories 9
LS-671 External Speaker Operation 9
Periodic Maintenance 9
Maintenance Safety Notice 9
Air Filter Maintenance 9
Exterior Cleaning 10
System Repair or Return 10
Warranty 11
Administrative 11

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Power Supply Docking Station (PSDS) Description
Perkins Technical Services, Inc. (PTS) has developed a rugged, lightweight, user-
friendly power supply docking station (PSDS) for tactical radios. The PSDS provides the
capability of converting 85 to 260 VAC power (47-440Hz) to DC power to operate all
SINCGARS series RT-1523 (E-G) radios, the AM 7238B/VRC RFPA and to operate an
AN/PRC-117G radio in a continuous and efficient safe manner.
The PSDS unique, lightweight slide-in, slide-out design allows for easy use and
installation. The PSDS has been developed to provide increased flexibility and to
reduce operation costs resulting from the use of expensive batteries and/or other power
sources. The PSDS worldwide applications include tactical operation centers, command
posts, range operations, field and garrison operation centers, test and maintenance
facilities, training sites, deployment and staging checkpoints, remote control operations
and forward operation bases.
The PSDS reduces ARMY power requirements, soldier workload and logistical support
needs.
The PSDS provides the optimum solution for combat support operations requiring
continuous, uninterruptible, reliable communication when AC power is available.
Specifications
Features
Docking positions for 1 SINCGARS RT-1523 (E/F)
Docking position for 1 AM-7238B RFPA
Docking positions for 1 AN/PRC-117G or 1 AN/PRC-152
Worldwide frequency input 47 to 440 Hz
Worldwide AC voltage input 85 to 260 VAC
Fully automatic voltage and frequency selection worldwide, no manual change required
Built-in voltage surge protection
Environmental operating range:
Temperature: -30°C to 50°C
Relative Humidity: 5% to 95%
Two LED “Power-On” rocker switches
Two “Active Network” green LED indicators
Ten-foot AC power cord- U.S. (worldwide power cords available)
High fidelity integral speaker (4 inches)
Two volume control knobs (one for each radio)
Supports 2 remote LS-671 speakers (one for each radio)
Rugged, self-contained system packaged in mil-spec transit case
24/7/365 radio operations

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Physical Dimensions
(d) 23.75” x (h) 13.75” x (w) 17.5”
(d) 60.325cm x (h) 34.925cm x (w) 44.45cm
PSDS Weight: 21lbs, 9.53kg
PSDS in Case: 58lbs, 26.31kg
PSDS in Case: 33”x24”x19”
Operational Benefits
Enhanced command and control
Increased flexibility
Increased training opportunities
Reduced logistical burden and costs
User Educational Requirements
Prior to use of the PSDS, the user should have completed the Harris and SINCGARS
Operators Course. The user should have a thorough understanding of Harris and
SINCGARS operations and a basic understanding of the AN/PRC-117G/152 and
SINCGARS set-up and configurations.
Operation of PSDS with Harris Radio (Left Side)
SAFETY NOTICE: Power down the radios and ensure the PSDS power switch is in the
off position prior to installing or connecting radios. Failure to do so may result in
electrical shock.
Basic PSDS Set-Up
Amplifier/ Radio Assembly Installation
Facing the PSDS take one RF-300M-*** and insert onto the PSDS left side. Begin by
looking down from the top to align the power amplifier’s rear connector with the PSDS
connector. Lock the amplifier in place by turning the knurled thumbscrew clockwise to
seat the amplifier.
Antenna & Handset Installation, Radio Configuration
To ensure proper operation an OE-254/GRC antenna (not the manpack antenna) must
be connected to the radio or you will experience excessive noise. Connect the antenna
connector to the 117G radio. The user needs to place the antenna 100 feet away from

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the PSDS using the LMR-400 antenna cable. Attach the appropriate handset. Inspect
the AC power cable for cuts, frays or other damage. If damaged, replace the power
cable. Plug the appropriate power cable into the back of the PSDS and into the AC
power source (grid or generator power, worldwide). You are now ready to perform radio
operations.
Note: The PSDS provides worldwide auto switching power adjustment. As long as the
proper power cable is used for the AC power source, the PSDS will automatically adjust
to the provided input. If the power is “dirty” and experiencing fluctuations, the PSDS will
continually adjust for these changes.
Facing the PSDS you will see two “POWER ON-OFF” rocker switches mounted on the
front enclosure. For the HR-117G turn the left power switch to the on position (it will
illuminate) and then turn on the AN/PRC 117G.
Once the radios have completed self-test the user may program the two radios for
frequency, COMSEC configuration, power mode, etc. per the AN/PRC operations
manual. Under normal conditions each radio would operate using an individual
frequency providing the user with 2 individual radio networks (NET).
The system is now ready to operate. There is a volume control for the radio network.
The PTS-H-0004J audio jumper must be attached to the front of the PSDS to the
connector labeled “Radio” and to the connector on the radio labeled “Mic”. The volume
on the AN/PRC-117G must be on at least mid-range for the volume on the HR-117G-
1523HP to work.
Turn the volume control counterclockwise to the stop. Adjust the volume knobs to
midrange. The radio headset volume affects speaker volume. The user will need to
ensure the radio volume is adequate to drive the PSDS audio circuitry for proper
operation. The user may now turn up one or both radios. The user will note that there is
an ACTIVE NET LED for each NET (right and left side). When transmitting or receiving
the LED for the ACTIVE NET will illuminate green.
The LED provides the user with a visual cue indicating NET activity if the volume is
turned down or if multiple PSDS’s are deployed in a system rack. The LED will allow the
user to see which NET is active.
The audio circuitry is designed to allow both radios to receive and for the sound to be
broadcast from the internal speaker. The system is designed using high fidelity
components providing very high-quality sound. The user can control the volume for both
radios independently allowing for both nets to be broadcast though the speaker
simultaneously. The user can turn down either NET when required using the volume
knob.
The user is now ready to experience full radio capability using AC power to operate the
AS0117-HR-117G communications system.

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Operation of PSDS with SINCGARS Radio (Right Side)
SAFETY NOTICE: Power down the radios and ensure the PSDS power switch is in the
off position before installing or connecting radios. Failure to do so may result in
electrical shock.
Basic PSDS Set-Up
Radio Installation
Facing the PSDS take one RT-1523 radio and insert the radio onto the PSDS right side.
Begin by looking down from the top to align the radio’s rear connector with the PSDS
connector. The user needs to be certain the radio is seated completely; otherwise, the
radio will not power-on. New J1 connectors have a coating on the connector sleeve that
will need to be worn down. During initial usages it is advised to slide the radio on and off
the connector multiple times to wear the coating down. After the coating has been worn
down firmly push the radio onto the PSDS. Visually check the seating from above and
ensure the radio is fully seated. Once the radio is aligned on to the PSDS, the user
needs to be certain the notch on the underside of the radio is aligned with the clamp,
which protrudes up from the PSDS. Now the radio can be locked in place by turning the
thumbscrew clockwise to seat the radio.
RFPA Installation
The user can mount the AM-7238B RFPA after the SINCGARS radio is mounted. Begin
with the RFPA on the right. Lay the RFPA on its side with the heat sink fins facing up on
the top rack of the PSDS with the connector towards the rear. Slide the RFPA onto the
connector and then lock the RFPA in place with the thumbscrew and clamp.
Antenna & Handset Installation, Radio Configuration
To ensure proper operation of an OE-254/GRC antenna be certain to place the
antennas at an appropriate distance from the PSDS (per SINCGARS operator’s
manual). Connect the antenna connector to the RT-1523, the J1 connector on the
RFPA using the appropriate W2 cable. Attach the appropriate handset. Inspect the AC
power cable for cuts, frays or other damage. If damaged, replace the power cable. Plug
the appropriate power cable into the back of the PSDS and into the AC power source
(grid or generator power, worldwide). You are now ready to perform radio operations.
Note: The PSDS provides worldwide auto switching power adjustment. As long as the
proper power cable is used for the AC power source, the PSDS will automatically adjust
to the provided input. If the power is “dirty” and experiencing fluctuations, the PSDS will
continually adjust for these changes.
Facing the PSDS you will see two “POWER ON-OFF” rocker switches mounted on the
front enclosure. For the SINCGARS turn the right switch to the on position (it will
illuminate).

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Once the radio has completed self-test, the user may program the one SINCGARS
radio for frequency, COMSEC configuration, power mode, etc. per the SINCGARS
operations manual. Under normal conditions each radio would operate using an
individual frequency providing the user with 2 individual radio networks (NET).
The system is now ready to operate. There are individual volume controls for both the
right (SINCGARS) and left (Harris) radio network.
Turn the volume control counterclockwise to the stop. Adjust the volume knobs to
midrange. The RT-1523 radios are designed for audio signals to be provided through
the radio connector on the rear; no volume adjustment is required on the SINCGARS
radio, the Harris 117G radio volume needs to be set to mid-range. The user may now
turn up one or both radios. The user will note there is an ACTIVE NET LED for each
NET (right and left side). When transmitting or receiving, the LED for the ACTIVE NET
will illuminate green.
The LED provides the user with a visual cue indicating NET activity if the volume is
turned down or if multiple PSDS are deployed in a system rack. The LED will allow the
user to see which NET is active.
The audio circuitry is designed to allow both radios to receive and for the sound to be
broadcast from the internal speaker. The system is designed using high fidelity
components providing very high-quality sound. The user can control the volume for both
radios independently allowing for both nets to be broadcast though the speaker
simultaneously. The user can turn down either NET when required using the volume
knob.
The user is now ready to experience full radio capability using AC power to operate the
AS0117-HR-117G-1523HP communications system.

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PSDS Operational Inputs and Accessories
SAFETY NOTICE: Power down the radios and disconnect (unplug) the PSDS power
from the AC power source prior to connecting or configuring any of the following
optional inputs or accessories.
LS-671 External Speaker Operation
The PSDS provides for the use of an external LS-671 for each radio net. There are 2
connectors labeled LS-671 on the back of the PSDS. These connectors allow the user
to use a standard CX-13292 cable and LS-671 speaker. The user plugs the cable into
the PSDS and the LS-671 speaker. One end is marked for the speaker; therefore, care
should be taken to ensure the cable is connected correctly.
Periodic Maintenance
Maintenance Safety Notice
Power down the radios and disconnect (unplug) the PSDS power from any AC power
source prior to the performance of any maintenance actions.
Air Filter Maintenance
On the bottom of the system you will find two fan covers that have filters. Depending on
the environment, these filters will need periodic cleaning. Included with the PSDS are
several replacement filters. When replacing the filters, wash the filters removed from the
PSDS in warm soapy water, rinse thoroughly and allow to air dry. Filters should last
indefinitely. The PTS recommended filter cleaning interval is 14 days of continual
operation.
Filter Removal Process
•Turn the system onto its rear/back
•Snap the 2 covers holding the filter assemblies off from the bottom of the chassis
•Remove each filter assembly
•Snap out the filter retainer from the assembly to access the filter for cleaning or
replacement
•After cleaning the dirty filter or replacing worn filters, insert the clean or new filter
in the assembly and snap the retainer back into the filter frame
•Replace the assembly in the PSDS and snap the cover back in place

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Exterior Cleaning
The exterior of the PSDS may require cleaning. Disconnect the PSDS from all power
sources. The exterior may be cleaned with a mild, warm water soapy solution. Wipe
with a damp towel and dry with a clean towel. Do not use abrasives or oil-based
cleaners. Particular care should be taken to keep soap, water and debris from getting
into the connectors and power plugs. At no time should the PSDS be immersed in
water or other solutions.
The PSDS connectors and cables should be kept clean and free of dirt, grime and
miscellaneous debris. If required, clean the connectors with a medium stiff bristle brush
and wipe off dirt. Avoid allowing moisture to contact the pins and receptacles in the
connectors. If moisture does get into the connectors, allow the system to dry thoroughly
prior to use.
System Repair or Return
If a PSDS malfunctions or becomes nonfunctional the user should notify PTS in
Huntsville, Alabama. Call toll free 1-877-737-5832, commercial 256-539-6787 or contact
via e-mail [e-mail] to receive instructions for return and repair.
Be prepared to discuss and troubleshoot the problem. The PSDS should be available to
facilitate actual troubleshooting. PTS will determine if the PSDS needs to be returned
for repair/replacement.
If PTS determines the PSDS requires return for repair, PTS will assign a Return
Material Authorization (RMA) number. The RMA number should be clearly posted on
the outside of the transit case as well as documented on a note inside the case detailing
the specific problem or malfunction, username, email, phone number and complete
return address of the sender. Please do not include manuals, filters, cables (unless
specifically requested), radios, power amplifiers, etc. when returning the PSDS.
Label the package/case as follows:
Perkins Technical Services, Inc.
RMA # (contact PTS for RMA assignment)
1318-B Putman Drive
Huntsville, AL 35816
Attention: Repairs

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Warranty
PTS warrants all power supply docking stations and transit cases furnished under
contract to be free from defects in material and workmanship and will conform to all
requirements of the contract. The PTS warranty shall be for a period of twelve (12)
months from the date of the receipt by the user.
Any PSDS repaired under warranty shall be subject to the warranty of a new PSDS.
This warranty shall be equal in duration to that set forth in the preceding paragraph and
shall run from the date of receipt of the repaired or replaced PSDS by the user.
PTS shall not be obligated to repair or replace a PSDS or transit case if they become
damaged through unauthorized maintenance or repair, incorrect operational set-up,
abuse or neglect.
When a PSDS is returned to PTS within the warranty period set forth above, PTS shall
bear the transportation costs to the PTS facility and return.
When a PSDS is returned to PTS after the warranty period set forth above, the user
shall bear the transportation costs to the PTS facility. PTS will bear the return costs.
This warranty excludes all other warranties including the warranties of merchantability
and fitness for a particular purpose.
Warranty repairs are normally accomplished within eight to ten business days of receipt
of PSDS at the PTS facility.
Administrative
Inquiries concerning this manual should be referred to the following address:
Perkins Technical Services, Inc.
Attn: Support
1318-B Putman Drive
Huntsville, AL 35816
Technical difficulties or operational problems with the PTS PSDS may be resolved by
contacting PTS using one of the following:
Toll Free 1-877-737-5832
Commercial 256-539-6787
E-mail [e-mail]