Puls DIMENSION CP10.361 User manual

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
POWER SUPPLY
AC 100-240V Wide-range Input
Width only 39mm
Efficiency up to 95.4%, Excellent Partial Load Efficiency
20% Output Power Reserves
Safe HiccupPLUS Overload Mode
Active Power Factor Correction (PFC)
Minimal Inrush Current Surge
Full Power Between -25°C and +60°C
DC-OK Relay Contact
Meets ITE, ATEX, Class I Div2 and SEMI F47 Requirements
3 Year Warranty
1/27
GENERAL DESCRIPTION
The DIMENSION CP-Series units are high-end power
supplies in a medium price range without compromising
quality, reliability and performance. The CP-Series is
part of the DIMENSION power supply family. The most
outstanding features of CP10.361 are the high
efficiency, advanced inrush current limitation, active PFC
and the wide operational temperature range.
The CP-Series includes all the essential basic functions.
The devices have a power reserve of 20% included,
which may even be used continuously at temperatures
up to +45°C. Additionally, the CP10 can deliver three
times the nominal output current for at least 12ms
which helps to trip fuses on faulty output branches.
High immunity to transients and power surges as well as
low electromagnetic emission, a DC-OK relay contact
and a large international approval package for a variety
of applications makes this unit suitable for nearly every
situation.
SHORT-FORM DATA
Output voltage DC 36V
Adjustment range 36 – 42V
Output current 6.7A at 36V, amb <60°C
8.0A at 36V, amb <45°C
5.7A at 42V, amb <60°C
6.9A at 42V, amb <45°C
Output power 240W / 288W at <60°C / <45°C
Output ripple < 50mVpp 20Hz to 20MHz
AC Input voltage AC 100-240V -15%/ +10%
Mains frequency 50-60Hz ±6%
AC Input current 2.16 / 1.13A at 120 / 230Vac
Power factor 0.99 / 0.97 at 120 / 230Vac
AC Inrush current 6 / 9A pk at 40°C 120/230Vac
DC Input DC 110-150V ±20%
Efficiency 93.8 / 95.4% at 120 / 230Vac
Losses 15.9 / 11.6W at 120 / 230Vac
Temp. range -25°C to +70°C operational
Derating 6W/°C +60 to +70°C
Hold-up time 38 / 38ms at 120 / 230Vac
Dimensions 39x124x117mm WxHxD
Weight 600g / 1.3lb
ORDER NUMBERS
Power Supply CP10.361 36-42V Unit
Accessory ZM12.SIDE Side mount bracket
YR2.DIODE Diode Redundancy
module
YR40.242 MOSFET Redundancy
module
MARKINGS
IND. CONT. E
Q.
UL 508
UL 60950-1
EMC, LVD, ATEX
Class I Div 2
planned
IECEx ATEX
II 3G Ex nA nC II T4 Gc
Marine.planned
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
INDEX
Page Page
1. Intended Use .......................................................3
2. Installation Requirements...................................3
3. AC-Input...............................................................4
4. DC-Input...............................................................5
5. Input Inrush Current ...........................................6
6. Output .................................................................7
7. Hold-up Time.......................................................8
8. DC-OK Relay Contact ..........................................9
9. Efficiency and Power Losses..............................10
10. Lifetime Expectancy and MTBF.........................11
11. Functional Diagram...........................................11
12. Terminals and Wiring........................................12
13. Front Side and User Elements...........................13
14. EMC....................................................................14
15. Environment ......................................................15
16. Protection Features ...........................................16
17. Safety Features ..................................................16
18. Dielectric Strength ............................................17
19. Approvals...........................................................18
20. RoHS, REACH and Other Fulfilled Standards .. 18
21. Physical Dimensions and Weight ..................... 19
22. Accessories ........................................................ 20
22.1. ZM12.SIDE - Side Mounting Bracket........20
22.2. Redundancy Module ................................21
23. Application Notes............................................. 22
23.1. Peak Current Capability ...........................22
23.2. Back-feeding Loads ..................................23
23.3. External Input Protection.........................23
23.4. Output Circuit Breakers............................23
23.5. Parallel Use to Increase Output Power....24
23.6. Parallel Use for Redundancy ....................24
23.7. Series Operation .......................................25
23.8. Inductive and Capacitive Loads................25
23.9. Charging of Batteries ...............................25
23.10. Operation on Two Phases ........................26
23.11. Use in a Tightly Sealed Enclosure ............26
23.12. Mounting Orientations ............................27
The information presented in this document is believed to be accurate and reliable and may change without notice.
No part of this document may be reproduced or utilized in any form without permission in writing from the publisher.
TERMINOLOGY AND ABREVIATIONS
PE and symbol PE is the abbreviation for Protective Earth and has the same meaning as the symbol .
Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”.
T.b.d. To be defined, value or description will follow later.
AC 230V A figure displayed with the AC or DC before the value represents a nominal voltage with
standard tolerances (usually ±15%) included.
E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)
230Vac A figure with the unit (Vac) at the end is a momentary figure without any additional
tolerances included.
50Hz vs. 60Hz As long as not otherwise stated, AC 100V and AC 230V parameters are valid at 50Hz mains
frequency. AC 120V parameters are valid for 60Hz mains frequency.
may A key word indicating flexibility of choice with no implied preference.
shall A key word indicating a mandatory requirement.
should A key word indicating flexibility of choice with a strongly preferred implementation.
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
1. INTENDED USE
This device is designed for installation in an enclosure and is intended for the general professional use such as in
industrial control, office, communication, and instrumentation equipment.
Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human
life.
2. INSTALLATION REQUIREMENTS
This device may only be installed and put into operation by qualified personnel.
This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect.
If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to
the factory for inspection.
Mount the unit on a DIN-rail so that the terminals are located on the bottom of the unit. For other mounting
orientations see de-rating requirements in this document. See chapter 23.12.
This device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do
not cover ventilation grid (e.g. cable conduits) by more than 15%!
Keep the following installation clearances: 40mm on top, 20mm on the bottom, 5mm on the left and right sides are
recommended when the device is loaded permanently with more than 50% of the rated power. Increase this clearance
to 15mm in case the adjacent device is a heat source (e.g. another power supply).
A disconnecting means shall be provided for the output of the power supplies when used in applications according to
CSA C22.2 No 107.1-01.
WARNING Risk of electrical shock, fire, personal injury or death.
- Do not use the power supply without proper grounding (Protective Earth). Use the terminal on the input block for
earth connection and not one of the screws on the housing.
- Turn power off before working on the device. Protect against inadvertent re-powering.
- Make sure that the wiring is correct by following all local and national codes.
- Do not modify or repair the unit.
- Do not open the unit as high voltages are present inside.
- Use caution to prevent any foreign objects from entering the housing.
- Do not use in wet locations or in areas where moisture or condensation can be expected.
- Do not touch during power-on, and immediately after power-off. Hot surfaces may cause burns.
Notes for use in hazardous location areas:
The power supply is suitable for use in Class I Division 2 Groups A, B, C, D locations and for use in Group II Category 3
(Zone 2) environments and are evaluated according to EN 60079-0:2012 and EN 60079-15:2010.
WARNING EXPLOSION HAZARDS!
Substitution of components may impair suitability for this environment. Do not disconnect the unit or operate the
voltage adjustment or S/P jumper unless power has been switched off or the area is known to be non-hazardous.
A suitable enclosure must be provided for the end product which has a minimum protection of IP54 and fulfils the
requirements of the EN 60079-15:2010.
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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3/27

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
3. AC-INPUT
AC input nom. AC 100-240V suitable for TN-, TT- and IT mains networks
AC input range min. 85-264Vac continuous operation
min. 264-300Vac < 500ms
Allowed voltage L or N to earth max. 300Vac continuous, IEC 62103
Input frequency nom. 50–60Hz ±6%
Turn-on voltage typ. 80Vac steady-state value, see Fig. 3-1
typ. 55Vac dynamic value (250ms)
Shut-down voltage typ. 70Vac steady-state value, see Fig. 3-1
External input protection See recommendations in chapter 23.3.
AC 100V AC 120V AC 230V
Input current typ. 2.62A 2.16A 1.13A at 36V, 6.7A, see Fig. 3-3
Power factor*) typ. 0.99 0.99 0.97 at 36V, 6.7A, see Fig. 3-4
Crest factor**) typ. 1.5 1.5 1.65 at 36V, 6.7A
Start-up delay typ. 300ms 290ms 240ms see Fig. 3-2
Rise time typ. 60ms 60ms 60ms at 36V, 6.7A const. current load,
0mF load capacitance, see Fig. 3-2
typ. 120ms 120ms 120ms at 36V, 6.7A const. current load,
7mF load capacitance,, see Fig. 3-2
Turn-on overshoot max. 200mV 200mV 200mV see Fig. 3-2
External input protection See recommendations in chapter 23.3.
*) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit.
**) The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform.
Fig. 3-1 Input voltage range Fig. 3-2 Turn-on behavior, definitions
Turn-on
85V
Rated
input range
max.
500ms
V
IN
P
OUT
300Vac264V
Shut-down
Start-up
delay Rise Time
Overshoot
- 5%
Output
Voltage
Input
Voltage
Fig. 3-3 Input current vs. output current at
36V output voltage
Fig. 3-4 Power factor vs. output current at
36V output voltage
8A
124356
0
0.5
1.0
1.5
2.0
2.5
3A
Input Current, typ.
7
a) 100Vac
b) 120Vac
c) 230Vac
Output Current
(a)
(b)
(c)
Power Factor, typ.
1234 56 8A
0.75
0.8
0.85
0.9
0.95
1.0
7
Output Current
(a) 100Vac,
(b) 120Vac,
(c) 230Vac
(a)
(b)
(c)
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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4/27

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
4. DC-INPUT
DC input nom. DC 110-150V ±20%
DC input range min. 88-187Vdc continuous operation
DC input current typ. 2.35A at 110Vdc, at 36V, 6.7A
Allowed Voltage L/N to Earth max. 375Vdc continuous, IEC 62103
Turn-on voltage typ. 80Vdc steady state value
Shut-down voltage typ. 70Vdc steady state value
Fig. 4-1 Wiring for DC Input Instructions for DC use:
+
-
Load
L
PE
+
-
Power Supply
AC
DC
Battery
N
a) Use a battery or a similar DC source. A supply from the
intermediate DC-bus of a frequency converter is not
recommended and can cause a malfunction or damage
the unit.
b) Connect +pole to L and –pole to N.
c) Connect the PE terminal to an earth wire or to the
machine ground.
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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5/27

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
5. INPUT INRUSH CURRENT
An active inrush limitation circuit (NTCs, which are bypassed by a relay contact) limits the input inrush current after
turn-on of the input voltage.
The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on.
AC 100V AC 120V AC 230V
Inrush current max. 11Apeak 7Apeak 11Apeak at 40°C, cold start
typ. 9Apeak 6Apeak 6Apeak at 25°C, cold start
typ. 9Apeak 6Apeak 9Apeak at 40°C, cold start
Inrush energy max. 0.1A²s 0.1A²s 0.4A²s at 40°C, cold start
Fig. 5-1 Typical turn-on behaviour at nominal
load, 120Vac input and 25°C ambient
Fig. 5-2 Typical turn-on behaviour at nominal
load, 230Vac input and 25°C ambient
50ms/DIV
Input current
2A/DIV
Input voltage
250V/DIV
Output voltage 30V/DIV
6A
50ms/DIV
Input current
2A/DIV
Input voltage
500V/DIV
Output voltage 30V/DIV
6A
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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6/27

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
6. OUTPUT
Output voltage nom. 36V
Adjustment range min. 36-42V guaranteed
max. 44V****) at clockwise end position of potentiometer
Factory settings typ. 36.0V ±0.2%, at full load and cold unit
Line regulation max. 10mV 85-300Vac
Load regulation max. 50mV static value, 0A Æ6.7A; see Fig. 6-1
Ripple and noise voltage max. 50mVpp 20Hz to 20MHz, 50Ohm
Output current nom. 6.7A at 36V, ambient temperature <60°C, see Fig. 6-1
nom. 8.0A*) at 36V, ambient temperature <45°C, see Fig. 15-1
nom. 5.0A at 36V and 70°C ambient temperature, see Fig. 15-1
nom. 5.7A at 42V, ambient temperature <60°C, see Fig. 6-1
nom. 6.9A*) at 42V, ambient temperature <45°C, see Fig. 15-1
nom. 4.3A at 42V and 70°C ambient temperature, see Fig. 15-1
typ. 20A up to at least 12ms*****), output voltage stays above
20V, see Fig. 6-2 and Fig. 23-3, This peak current is
available once every five seconds (hardware
controlled).
Output power nom. 240W continuously available
nom. 288W*) Power Boost *)
Overload behaviour cont. current output voltage > 20Vdc, see Fig. 6-1
HiccupPLUS mode**) output voltage < 20Vdc, see Fig. 6-1
Short-circuit current min. 8.7A***) load impedance 75mOhm, see Fig. 6-3
max. 10.7A***) load impedance 75mOhm, see Fig. 6-3
max. 3.1A average (R.M.S.) current, load impedance 50mOhm,
see Fig. 6-3
min. 19.5A up to 12ms, load impedance 75mOhm, see Fig. 6-2
typ. 21.5A up to 12ms, load impedance 75mOhm, see Fig. 6-2
Output capacitance typ. 1 500μF included inside the power supply
*) Power Boost
This power/ current is continuously allowed up to an ambient temperature of 45°C.
Above 45°C, do not use this power/ current longer than a duty cycle of 10% and/ or not longer than 1 minute every 10 minutes.
**) HiccupPLUS Mode
At heavy overloads (when output voltage falls below 20V), the power supply delivers continuous output current for 2s. After this, the
output is switched off for approx. 18s before a new start attempt is automatically performed. This cycle is repeated as long as the
overload exists. If the overload has been cleared, the device will operate normally. See Fig. 6-3
***) Discharge current of output capacitors is not included.
****) This is the maximum output voltage which can occur at the clockwise end position of the potentiometer due to tolerances. It is not a
guaranteed value which can be achieved. The typical value is about 43.0V.
*****) Reduced pulse length for AC 100V mains.
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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7/27

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
Fig. 6-1 Output voltage vs. output current,
typ.
Fig. 6-2 Dynamic output current capability,
typ.
Output Voltage
0
0 7.5
6
12
18
42V
24
30
36
12A4.51.5 3 6 9 10.5
Adjustment
Range
Output Current
Continuous
current
Factory
setting
Hiccup
PLUS
mode
Output Voltage (dynamic behavior, < 12ms)
0
0
6
12
18
42V
24
30
36
30A12618243 9 15 21 27
Adjustment
Range
Output Current
Fig. 6-3 Short-circuit on output, HiccupPLUS mode, typ.
Output
Current
0
9.7A
18s 18s
18s 2s 2s
2s
t
Short -circuit Normal
operation
Normal
operation
7. HOLD-UP TIME
AC 100V AC 120V AC 230V
Hold-up Time typ. 76ms 76ms 76ms at 36V, 3.35A, see Fig. 7-1
min. 57ms 57ms 57ms at 36V, 3.35A, see Fig. 7-1
typ. 38ms 38ms 38ms at 36V, 6.7A, see Fig. 7-1
min. 28ms 28ms 28ms at 36V, 6.7A, see Fig. 7-1
Fig. 7-1 Hold-up time vs. input voltage Fig. 7-2 Shut-down behavior, definitions
0
10
20
30
40
80ms
90 120 155 190 230Vac
Input Voltage
50
60
Hold-up Time
70
a
b
c
d
a) 36V 3.35A typ.
b) 36V 3.35A min. c) 36V 6.7A typ.
d) 36V 6.7A min.
- 5%
Hold-up Time
Zero Transition
Output
Voltage
Input
Voltage
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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8/27

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
8. DC-OK RELAY CONTACT
This feature monitors the output voltage on the output terminals of a running power supply.
Contact closes As soon as the output voltage reaches typ. 90% of the adjusted output voltage level.
Contact opens As soon as the output voltage dips more than 10% below the adjusted output voltage.
Short dips will be extended to a signal length of 100ms. Dips shorter than 1ms will be ignored.
Contact ratings max. 60Vdc 0.3A, 30Vdc 1A, 30Vac 0.5A resistive load
min. 1mA at 5Vdc min. permissible load
Isolation voltage See dielectric strength table in section 18.
Fig. 8-1 DC-ok relay contact behavior
100ms
0.9* V
ADJ
<
1ms
10%
open
V
OUT
= V
ADJ
openclosed closed
>
1ms
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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9/27

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
9. EFFICIENCY AND POWER LOSSES
AC 100V AC 120V AC 230V
Efficiency typ. 93.1% 93.8% 95.4% at 36V, 6.7A
typ. 92.8% 93.6% 95.3% at 36V, 8A (Power Boost)
Average efficiency*) typ. 92.4% 93.1% 94.3% 25% at 2.5A, 25% at 5A,
25% at 7.5A. 25% at 6.7A
Power losses typ. 2.4W 2.2W 1.8W at 36V, 0A
typ. 9.5W 8.3W 7.0W at 36V, 3.35A
typ. 17.8W 15.9W 11.6W at 36V, 6.7A
typ. 22.3W 19.7W 14.2W at 36V, 8A (Power Boost)
*) The average efficiency is an assumption for a typical application where the power supply is loaded with 25% of the nominal load for 25%
of the time, 50% of the nominal load for another 25% of the time, 75% of the nominal load for another 25% of the time and with 100%
of the nominal load for the rest of the time.
Fig. 9-1 Efficiency vs. output current at 36V,
typ.
Fig. 9-2 Losses vs. output current at 36V, typ.
Efficiency
2345678A
90
91
92
93
94
95
96%
Output Current
(a)
(b)
(c)
(a) 100Vac
(b) 120Vac
(c) 230Vac
Power Losses
012 4 8A
5
0
10
15
20
30W
6
25
35
Output Current
7
(a)
(b)
(c)
(a) 100Vac
(b) 120Vac
(c) 230Vac
Fig. 9-3 Efficiency vs. input voltage at 36V,
6.7A, typ.
Fig. 9-4 Losses vs. input voltage at 36V, 6.7A,
typ.
Efficiency
120 180 230 264Vac
90
91
92
93
Input Voltage
94
95
96%
100
Power Losses
120 180 230 264Vac
10
12
14
16
Input Voltage
18
20
22W
100
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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10/27

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
10. LIFETIME EXPECTANCY AND MTBF
AC 100V AC 120V AC 230V
Lifetime expectancy*) 150 000h*) 163 000h*) 196 000h*) at 36V, 3.35A and 40°C
75 000h 87 000h 130 000h at 36V, 6.7A and 40°C
54 000h 68 000h 112 000h at 36V, 8A and 40°C
425 000h*) 462 000h*) 553 000h*) at 36V, 3.35A and 25°C
211 000h*) 246 000h*) 368 000h*) at 36V, 6.7A and 25°C
152 000h*) 192 000h*) 316 000h*) at 36V, 8A and 25°C
MTBF**) SN 29500, IEC 61709 550 000h 560 000h 661 000h at 36V, 6.7A and 40°C
1 003 000h 1 017 000h 1 176 000h at 36V, 6.7A and 25°C
MTBF**) MIL HDBK 217F 188 000h 188 000h 213 000h at 36V, 6.7A and 40°C;
Ground Benign GB40
252 000h 252 000h 290 000h at 36V, 6.7A and 25°C;
Ground Benign GB25
40 000h 40 000h 47 000h at 36V, 6.7A and 40°C;
Ground Fixed GF40
51 000h 51 000h 61 000h at 36V, 6.7A and 25°C;
Ground Fixed GF25
*) The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime
expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the
capacitor’s manufacturer specification. The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years
(131 400h). Any number exceeding this value is a calculated theoretical lifetime which can be used to compare devices.
**) MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates reliability of a
device. It is the statistical representation of the likelihood of a unit to fail and does not necessarily represent the life of a product.
The MTBF figure is a statistical representation of the likelihood of a device to fail. A MTBF figure of e.g. 1 000 000h means that
statistically one unit will fail every 100 hours if 10 000 units are installed in the field. However, it cannot be determined if the failed unit
has been running for 50 000h or only for 100h.
11. FUNCTIONAL DIAGRAM
Fig. 11-1 Functional diagram
+
+
-
-
Output
Over-
Voltage
Protection
PFC
Converter
Output
Voltage
Regulator
Power
Converter
Output
Filter
Output
Voltage
Monitor
Output
Power
Manager
Temper-
ature
Shut-
down
Input Fuse
Input Filter
Input Rectifier
Inrush Current Limiter
V
OUT
L
N
DC-ok
Contact
DC-ok
LED
DC-ok
Relay
-
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
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11/27

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
12. TERMINALS AND WIRING
The terminals are IP20 finger safe constructed and suitable for field- and factory wiring.
Input and output DC-OK-Signal
Type screw terminals push-in terminals
Solid wire max. 6mm2max. 1.5mm2
Stranded wire max. 4mm2max. 1.5mm2
American Wire Gauge AWG20-10 max. AWG16
Wire diameter max. 2.8mm (including ferrules) max. 1.6mm (including ferrules)
Wire stripping length 7mm / 0.28inch 7mm / 0.28inch
Screwdriver 3.5mm slotted or cross-head No 2 not required
Recommended tightening torque 1Nm, 9lb.in not applicable
Instructions:
a) Use appropriate copper cables that are designed for minimum operating temperatures of:
60°C for ambient up to 45°C and
75°C for ambient up to 60°C and
90°C for ambient up to 70°C minimum.
b) Follow national installation codes and installation regulations!
c) Ensure that all strands of a stranded wire enter the terminal connection!
d) Do not use the unit without PE connection.
e) Unused terminal compartments should be securely tightened.
f) Ferrules are allowed.
Daisy chaining:
Daisy chaining (jumping from one power supply output to the next) is allowed as long as the average output current
through one terminal pin does not exceed 25A. If the current is higher, use a separate distribution terminal block as
shown in Fig. 12-2.
Fig. 12-1 Daisy chaining of outputs Fig. 12-2 Using distribution terminals
Load
+
-
Power
Supply
+ +
- -
Output
Power
Supply
+ +
- -
Output
max 25A!
continuous
Distribution
Terminals
Load
+
-
Power
Supply
+ +
- -
Output
Power
Supply
+ +
- -
Output
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone [phone] Germany
12/27

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
13. FRONT SIDE AND USER ELEMENTS
Fig. 13-1
Front side
AInput Terminals
Screw terminals
N, L Line input
PE (Protective Earth) input
BOutput Terminals
(two identical + poles and three identical - poles)
Screw terminals
+ Positive output
–Negative (return) output
COutput voltage potentiometer
Open the flap to adjust the output voltage. Factory set: 36.0V
DDC-OK LED (green)
On, when the output voltage is >90% of the adjusted output voltage
EDC-OK Relay Contact
(spring-clamp terminals)
Monitors the output voltage of the running power supply. See chapter 8for
details.
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone [phone] Germany
13/27

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
14. EMC
The power supply is suitable for applications in industrial environment as well as in residential, commercial and light
industry environment without any restrictions.
EMC Immunity According generic standards: EN 61000-6-1 and EN 61000-6-2
Electrostatic discharge EN 61000-4-2 contact discharge
air discharge
8kV
15kV
Criterion A
Criterion A
Electromagnetic RF field EN 61000-4-3 80MHz-2.7GHz 20V/m Criterion A
Fast transients (Burst) EN 61000-4-4 input lines
output lines
DC-OK signal (coupling clamp)
4kV
2kV
2kV
Criterion A
Criterion A
Criterion A
Surge voltage on input EN 61000-4-5 L ÆN
L ÆPE, N ÆPE
2kV
4kV
Criterion A
Criterion A
Surge voltage on output EN 61000-4-5 + Æ-
+ / - ÆPE
1kV
2kV
Criterion A
Criterion A
Surge voltage on Signals EN 61000-4-5 DC-OK signal ÆPE 1kV Criterion A
Conducted disturbance EN 61000-4-6 0.15-80MHz 20V Criterion A
Mains voltage dips EN 61000-4-11 0% of 100Vac
40% of 100Vac
70% of 100Vac
0% of 200Vac
40% of 200Vac
70% of 200Vac
0Vac, 20ms
40Vac, 200ms
70Vac, 500ms
0Vac, 20ms
80Vac, 200ms
140Vac, 500ms
Criterion A
Criterion C
Criterion C
Criterion A
Criterion A
Criterion A
Voltage interruptions EN 61000-4-11 0% of 200Vac (=0V) 5000ms Criterion C
Voltage sags SEMI F47 0706 dips on the input voltage according to SEMI F47 standard
80% of 120Vac (96Vac)
70% of 120Vac (84Vac)
50% of 120Vac (60Vac)
1000ms
500ms
200ms
Criterion A
Criterion A
Criterion A
Powerful transients VDE 0160 over entire load range 750V, 0.3ms Criterion A
Criterions:
A: Power supply shows normal operation behavior within the defined limits.
C: Temporary loss of function is possible. Power supply may shut-down and restarts by itself. No damage or hazards for the power supply
will occur.
EMC Emission According generic standards: EN 61000-6-3 and EN 61000-6-4
Conducted emission
input lines
EN 55011, EN 55015, EN 55022, FCC Part
15, CISPR 11, CISPR 22
Class B
Conducted emission
output lines**)
IEC/CISPR 16-1-2, IEC/CISPR 16-2-1 limits for DC power port according EN
61000-6-3 fulfilled
Radiated emission EN 55011, EN 55022 Class B
Harmonic input current EN 61000-3-2 Class A fulfilled between 0A and 8A load
Class C fulfilled between 3.5A and 8A load
Voltage fluctuations, flicker EN 61000-3-3 fulfilled*)
This device complies with FCC Part 15 rules.
Operation is subjected to following two conditions: (1) this device may not cause harmful interference, and (2) this
device must accept any interference received, including interference that may cause undesired operation.
*) tested with constant current loads, non pulsing
**) for information only, not mandatory for EN 61000-6-3
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone [phone] Germany
14/27

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
Switching Frequencies The power supply has three converters with two different switching frequencies included.
Switching frequency 1 110kHz PFC converter, input voltage and output power dependent
Switching frequency 2 110kHz to 140kHz Main converter, output power dependent
Switching frequency 3 60kHz Auxiliary converter
15. ENVIRONMENT
Operational temperature*) -25°C to +70°C (-13°F to 158°F) reduce output power according Fig. 15-1
Storage temperature -40°C to +85°C (-40°F to 185°F) for storage and transportation
Output de-rating 3.2W/°C
6W/°C
45°C to 60°C (113°F to 140°F)
60°C to 70°C (140°F to 158°F)
Humidity**) 5 to 95% r.h. IEC 60068-2-30
Vibration sinusoidal 2-17.8Hz: ±1.6mm; 17.8-500Hz: 2g***)
2 hours / axis***)
IEC 60068-2-6
Shock 30g 6ms, 20g 11ms***)
3 bumps / direction, 18 bumps in total
IEC 60068-2-27
Altitude 0 to 2000m (0 to 6 560ft) without any restrictions
2000 to 6000m (6 560 to 20 000ft) reduce output power or ambient temperature,
see Fig. 15-2.
IEC 62103, EN 50178, overvoltage category II
Altitude de-rating 15W/1000m or 5°C/1000m > 2000m (6500ft), see Fig. 15-2
Over-voltage category III IEC 62103, EN 50178, altitudes up to 2000m
II altitudes from 2000m to 6000m
Degree of pollution 2 IEC 62103, EN 50178, not conductive
LABS compatibility The unit does not release any silicone or other LABS-critical substances and is suitable for
use in paint shops.
*) Operational temperature is the same as the ambient or surrounding temperature and is defined as the air temperature 2cm below the
unit.
**) Do not energize while condensation or icing is present
***) Tested in combination with DIN-Rails according to EN 60715 with a height of 15mm and a thickness of 1.3mm and standard
orientation.
Fig. 15-1 Output current vs. ambient temp. Fig. 15-2 Output current vs. altitude
Allowed Output Current at 36V
0
-25 0 20 40 70°C
2A
4A
6A
8A
60
1A
3A
5A
7A
A
Ambient Temperature
A... 85 to 264Vac, continuous
B... short term
B
0
0 2000m 4000m 6000m
1A
2A
4A
6A
7A
8A
5A
3A
Allowed Output Current at 36V
Altitude
B
C
A...Tamb<60°C
B...Tamb<50°C
C...Tamb<40°C
D...Shortterm
A
D
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone [phone] Germany
15/27

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
16. PROTECTION FEATURES
Output protection Electronically protected against overload, no-load and short-circuits*)
Output over-voltage protection typ. 46Vdc
max. 48Vdc
In case of an internal power supply defect, a redundant
circuit limits the maximum output voltage. The output
shuts down and automatically attempts to restart.
Degree of protection IP 20 EN/IEC 60529
For use in a controlled environment according to CSA
22.2 No 107.1-01.
Penetration protection > 4mm e.g. screws, small parts
Over-temperature protection yes Output shut-down with automatic restart
Input transient protection MOV (Metal Oxide Varistor)
Internal input fuse included not user replaceable
*) In case of a protection event, audible noise may occur.
17. SAFETY FEATURES
Input / output separation*) SELV IEC/EN 60950-1
PELV IEC/EN 60204-1, EN 50178, IEC 62103, IEC 60364-4-41
double or reinforced insulation
Transformers fulfill IEC/EN 61558-2-16 Safety Isolating Transformers corresponding to Part 2-6
of the IEC/EN 61558
Class of protection I PE (Protective Earth) connection required
Isolation resistance > 5MOhm input to output, 500Vdc
PE resistance < 0.1Ohm PE terminal to housing
Touch current (leakage current) typ. 0.14mA / 0.36mA 100Vac, 50Hz, TN-,TT-mains / IT-mains
typ. 0.20mA / 0.50mA 120Vac, 60Hz, TN-,TT-mains / IT-mains
typ. 0.33mA / 0.86mA 230Vac, 50Hz, TN-,TT-mains / IT-mains
max. 0.18mA / 0.43mA 110Vac, 50Hz, TN-,TT-mains / IT-mains
max. 0.26mA / 0.61mA 132Vac, 60Hz, TN-,TT-mains / IT-mains
max. 0.44mA / 1.05mA 264Vac, 50Hz, TN-,TT-mains / IT-mains
*) double or reinforced insulation
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone [phone] Germany
16/27

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
18. DIELECTRIC STRENGTH
The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by
the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the
voltage with a slow ramp (2s up and 2s down). Connect all input-terminals together as well as all output poles before
conducting the test. When testing, set the cut-off current settings to the value in the table below.
Fig. 18-1 Dielectric strength
A B C D
Type test 60s 2500Vac 4000Vac 1000Vac 500Vac
Factory test 5s 2500Vac 2500Vac 500Vac 500Vac
Field test 5s 2000Vac 2000Vac 500Vac 500Vac
Cut-off current setting > 10mA > 10mA > 20mA > 1mA
AD
C
B
B
*)
L
Input DC-ok
13
14
Earth, PE Output
+
-
N
To fulfil the PELV requirements according to EN60204-1 § 6.4.1, we
recommend that either the + pole, the – pole or any other part of
the output circuit shall be connected to the protective earth
system. This helps to avoid situations in which a load starts
unexpectedly or can not be switched off when unnoticed earth
faults occur.
B*) When testing input to DC-OK ensure that the max. voltage between DC-OK and the output is not exceeded (column D). We recommend
connecting DC-OK pins and the output pins together when performing the test.
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone [phone] Germany
17/27

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
19. APPROVALS
EC Declaration of Conformity The CE mark indicates conformance with the
- EMC directive,
- Low-voltage directive (LVD) and the
- ATEX directive
IEC 60950-1
2nd Edition
CB Scheme,
Information Technology Equipment
UL 508
IND. CONT. E
Q.
Listed for use as Industrial Control Equipment;
U.S.A. (UL 508) and Canada (C22.2 No. 107-1-01);
E-File: E198865
UL 60950-1
2nd Edition
Recognized for use as Information Technology Equipment,
Level 5; U.S.A. (UL 60950-1) and Canada (C22.2 No. 60950-1);
E-File: E137006
Applicable for altitudes up to 2000m.
ANSI / ISA 12.12.01-2007
Class I Div 2,
planned
Recognized for use in Hazardous Location Class I Div 2 T4
Groups A,B,C,D systems; U.S.A. (ANSI / ISA 12.12.01-2007) and
Canada (C22.2 No. 213-M1987)
EN 60079-0, EN 60079-15
ATEX
II 3G Ex nA nC II T4 Gc
Approval for use in hazardous locations Zone 2 Category 3G.
Number of ATEX certificate: EPS 15 ATEX 1 101 X
The power supply must be built-in in an IP54 enclosure.
IEC 60079-0, IEC 60079-15 IECEx Suitable for use in Class 1 Zone 2 Groups IIa, IIb and IIc
locations. Number of IECEx certificate: IECEx EPS 15.0079X
Marine,
planned
GL (Germanischer Lloyd) classified
Environmental category: C, EMC2
Marine and offshore applications
20. ROHS, REACH AND OTHER FULFILLED STANDARDS
RoHS Directive
Directive 2011/65/EU of the European Parliament and the
Council of June 8th, 2011 on the restriction of the use of
certain hazardous substances in electrical and electronic
equipment.
REACH Directive
Directive 1907/2006/EU of the European Parliament and the
Council of June 1st, 2007 regarding the Registration,
Evaluation, Authorisation and Restriction of Chemicals
(REACH)
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone [phone] Germany
18/27

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
21. PHYSICAL DIMENSIONS AND WEIGHT
Width 39mm 1.54’’
Height 124mm 4.88’’
Depth 117mm 4.61’’
The DIN-rail height must be added to the unit depth to calculate the total required
installation depth.
Weight 600g / 1.3lb
DIN-Rail Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.
Housing material Body: Aluminium alloy
Cover: zinc-plated steel
Installation clearances See chapter 2
Fig. 21-1 Front view Fig. 21-2 Side view
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone [phone] Germany
19/27

CP10.361
CP-Series 36V, 6.7A, SINGLE PHASE INPUT
22. ACCESSORIES
22.1. ZM12.SIDE -SIDE MOUNTING BRACKET
This bracket is used to mount DIMENSION units sideways with or without utilizing a DIN-Rail. The two aluminum
brackets and the black plastic slider of the unit have to be detached, so that the steel brackets can be mounted.
For sideway DIN-rail mounting, the removed aluminum brackets and the black plastic slider need to be mounted on
the steel bracket.
Side mounting with DIN-rail brackets Side mounting without DIN-rail brackets
Nov. 2015 / Rev. 1.0 DS-CP10.361-EN
All parameters are specified at 36V, 6.7A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone [phone] Germany
20/27