Pumps Australia K130 User manual

K130
USER MANUAL
pumpsaustralia.com.au
1800 790 915

Thank you for purchasing a quality Pumps Australia Unit. We reserve the right to make changes at any time without
incurring any obligation.
Owner/User Responsibility: The owner and/or user must have an understanding of the manufacturer’s operating
instructions and warnings before using this Stand Alone Boiler. Warning information should be emphasized and
understood. If the operator is not uent in English, the manufacturer’s instructions and warnings shall be read to and
discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator
comprehends its contents.
Owner and/or user must study and maintain for future reference the manufacturers’ instructions.
The operator must know how to stop the machine quickly and understand the operation of all controls. Never permit
anyone to operate the engine without proper instructions.
This manual should be considered a permanent part of the machine and should remain with it if machine is resold.
When ordering parts, please specify model and serial number. Use only identical replacement parts. This machine is
to be used only by trained operators.
IMPORTANT SAFETY INFORMATION
2. Know how to stop the machine and bleed pressure quickly. Be thoroughly familiar with the controls.
3. Stay alert — watch what you are doing.
4. All installations must comply with local codes. Contact your electrician, plumber, utility company or the selling
distributor for specic details. If your machine is rated 250 volts or less, single phase will be provided with a ground
fault circuit interrupter (GFCI). If rated more than 250 volts, or more than single phase this product should only be
connected to a power supply receptacle protected by a GFCI
WARNING: To reduce the risk of injury, read operating instructions carefully before using.
1. Read the owner’s manual thoroughly. Failure to follow instructions could cause
malfunction of the machine and result in death, serious bodily injury and/or property
damage.
WARNING: Keep wand, hose, and water spray away from electric wiring or fatal electric
shock may result.
5. To protect the operator from electrical shock, the machine must be electrically grounded. It is
the responsibility of the owner to connect this machine to a UL grounded receptacle of proper
voltage and amperage ratings. Do not spray water on or near electrical components. Do not touch
machine with wet hands or while standing in water. Always disconnect power before servicing.
WARNING: Flammable liquids can create fumes which can ignite, causing property damage
or severe injury.
WARNING: Risk of explosion — Operate only where open ame or torch is permitted.
6. In oil burning models, use only kerosene, No. 1 home heating fuel, or diesel. If diesel is used,
add a soot remover to every tankful.
WARNING: Risk of re — do not add fuel when the product is operating or still hot.
WARNING: Do not use gasoline crankcase draining or oil containing gasoline, solvents or
alcohol. Doing so will result in  re and/or explosion.
7. Oil burning appliances shall be installed only in locations where combustible dusts and amma-
ble gases or vapours are not present. Do not store or use gasoline near this machine.
8. Do not allow acids, caustic or abrasive uids to pass through the pump.
9. Never run pump dry or leave spray gun closed longer than 1-2 minutes.
10. Keep operating area clear of all persons.
WARNING: High pressure spray can cause paint chips or other particles to become air-
borne and y at high speeds. To avoid personal injury, eye, hand and foot safety devices
must be worn.
11. Eye, hand, and foot protection must be worn when using this equipment.
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WARNING: This machine exceeds 85 dB appropriate ear protection must be worn.
WARNING: Hot discharge uid. Do not touch or direct discharge stream at person(s)
WARNING: This machine produces hot water and must have insulated components
attached to protect the operator.
WARNING: Risk of injury. Hot surfaces can cause burns. Use only designated gripping
areas of spray gun and wand. Do not place hands or feet on non-insulated areas of the
pressure washer.
12. To reduce the risk of injury, close supervision is necessary when a machine is used near chil-
dren. Do not allow children to operate the pressure washer. This machine must be attended during
operation.
WARNING: Grip cleaning wand securely with both hands before starting. Failure to do this
could result in injury from a whipping wand.
13. Never make adjustments on machine while in operation.
14. Be certain all quick coupler ttings are secured before using pressure washer
WARNING: High pressure developed by these machines will cause personal injury or
equipment damage. Keep clear of nozzle. Use caution when operating. Do not direct
discharge stream at people, or severe injury or death will result.
WARNING: Protect machine from freezing.
15. To keep machine in best operating conditions, it is important you protect machine from freez-
ing. Failure to protect machine from freezing could cause malfunction of the machine and result in
death, serious bodily injury, and/or property damage. Follow storage instructions specied in this
manual.
WARNING: Risk of asphyxiation. Use this product only in a well ventilated area.
16. Avoid installing machines in small areas or near exhaust fans. Adequate oxygen is needed for
combustion or dangerous carbon monoxide will result.
WARNING: Be extremely careful when using a ladder, sca󰀨olding or any other relatively
unstable location. The cleaning area should have adequate slopes and drainage to reduce
the possibility of a fall due to slippery surfaces.
20. Do not overreach or stand on unstable support. Keep good footing and balance at all times.
21. Do not operate this machine when fatigued or under the inuence of alcohol, prescription
medications, or drugs.
17. Manufacturer will not be liable for any changes made to our standard machines or any components not
purchased from Pumps Australia Pty Ltd.
18. The best insurance against an accident is precaution and knowledge of the machine.
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.
2. LOCATION OF COMPONENTS AND CONTROLS
Pos.
Description
1
High tension cable
2
Electric wire box
3
Electric motor switch
4
Burner switch
5
Electric motor
6
High pressure pump
7
Valve pressure regulating
8
Water inlet
9
Pressure switch
10
Transformer
11
Safety valve
12
Fuel pump
13
Motor fan
14
High-Pressure Water Outlet
15
Fuel tank
16
Tank cap
17
Burner
18
Chimney unloaded smokes
Fig.1
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3.1 DIMENSIONS
Fig.2
3.2 TECHNICAL FEATURES
Pressure max
Bar
130
Flow max
L/min
7.4
Temperature
C°
70°
Motor
HP
1.8
KW
1.3
Volt
230
Weight
Kg
42
Fuel tank
Lt
17
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3.3 IDENTIFICATION
Fig.3
POS
DENOMINATION
POS
DENOMINATION
A
Cleaner type
F
Tension
B
Identification number
G
Power absorbed
C
Max. pressure
H
Power motor
D
Max. temperature
I
Cleaner weight
E
Type of fuel
L
Year of manufacture
3.4 STICKERS, WARNINGS, AND INFORMATION LABELS
Fig.4
POS
DENOMINATION
POS
DENOMINATION
1
Connection to the lance
6
Cleaner type
2
Water feeding
7
Electrocution! Wiring box
3
Exit gas of combustion at high
temperature
8 Identification plate
4
Diesel Fuel
9
Pumps Australia Pty Ltd (brand)
5
Don’t apply the high-pressure water jet
towards people, animals, wiring
installations, etc…
10
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4 NOTICES
It is recommended you read very carefully the present manual in every part of this, before proceeding
to use the high-pressure cleaner.
In case of necessity, please contact our technical support team.
Don’t execute repairing intervention. Such interventions executed by non-qualified personnel could
alter the safety level of the high-pressure cleaner.
Develop all the work and maintenance phases in conformity to the laws in force concerning the
sanitary and safety regulations of the job.
The high-pressure cleaner is exclusively designed for the cleaning and washing operations with hot or
cold water of objects, things, or surfaces that are fit to the mechanical treatment of the jet of high-pressure
water and the eventual action of chemical products.
Don’t ever leave the cleaner unguarded in the workplace.
The stickers and identification plates exposed on the cleaner must be always well legible.
Don’t use the cleaner for any purpose other than for which it has been built.
In case of cleaner demolition, please follow the laws in force in the country in which this operation is
performed (presence of oils and plastic materials).
The high-pressure cleaner is delivered ready to be used.
For transport and package reasons, some accessories, as the lance and the high-pressure hose, are
delivered disassembled.
For the assembly of the unit, please follow the instructions contained in this manual.
Before using the cleaner, verify that the cleaner is correct, as requested.
Before connecting the plug of high-pressure cleaner to the tension, please be sure that the current
corresponds to the tension reported on the identification plate. (picture.3 page.5)
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4.1 JOB RULES
The personnel in charge of the use of the high-pressure cleaner, must be adult and responsible.
Whether working or developing maintenance or preparation operations, is recommended to use accident
prevention clothes.
Be sure that, during the job phases, that people are not in the proximity.
Be sure that the high-pressure cleaner is constantly fed with water. Dry running causes serious
damage to the seal system.
Do not leave the cleaner in an area where the temperature is very low with the possibility of it becoming
frozen.
Avoid the passage of vehicles on the high-pressure hose.
The chimney terminal must be not obstructed.
Do not lay objects or the lance in the proximity of the exhaust smoke.
The exhaust smoke must be considered dangerous, both for gases of combustion and for the
high temperature.
To avoid burns, please inform the users adequately.
It is essential, to avoid placing the cleaner while it is running for more than 5 minutes with the gun
closed; after this time the water temperature increases quickly producing serious damage to the seal
system.
Unload the residual pressure of the high-pressure hose through the gun every time the cleaner is switched
off.
Never put your hands in front of the lance whilst working.
Do not use different fuel from that foreseen by the manufacturer.
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4.2 SAFETY RULES
Do not damage or remove protections on the high-pressure cleaner.
The wiring connections must be executed by a qualified technician.
Never drag the tension cable to disconnect the plug and don’t drag the high-pressure hose to
move the cleaner.
During the running of a high-pressure cleaner, avoid covering it or placing it in areas where there isn’t
good ventilation.
When working in closed areas is obligatory to install a chimney where the exhaust gases are taken
outside.
Only use clean water.
Don’t use the high-pressure cleaner in the rain or case of storms.
Do not undertake any maintenance on the high-pressure cleaner before having removed current,
disconnecting the plug from the socket.
Do not make any alterations to the electric cable and always verify that is not damaged.
Never direct the high-pressure jet water towards people, animals, wiring installations,or on the cleaner.
The high-pressure cleaner is supplied with idle wheels, so avoid placing it on ramps or tilted floors.
The use of extension cables is discouraged. In case the user is necessary, please adopt the conforming
laws in force.
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5. INSTALLATION
When first installed, or after a long time of inactivity, connect just the water suction hose for a couple of
minutes to enable any impurities to be removed from the high-pressure hose.
WIRING CONNECTION
Check if the grid is the same for the high-pressure cleaner tension, reported on the identification plate
(fig.3 pag.5).
Be sure that the tension provided is an “earth” connection and a safety switch.
FUEL SUPPLY
Fill the fuel tank with combustible as reported on the identification plate (Diesel) (see fig.5).
WATER CONNECTION
Connect the water feeling hose (pos. 1) to the entrance nipple (pos.2). See fig.6 on page 9.
It is recommended to use a reinforced hose with an internal diameter of 10mm at least. The water inlet
must be of 15lt/min. at least and must not have a temperature in the entry above 60°C
Fig.5
Connect the high-pressure hose (pos.3 fig.6) to the gun (pos.4) and with the other end of the
high-pressure hose to the outlet nipple (pos.5) locking it in firmly.
Fig.6
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LANCE ASSEMBLY
The lance assembly is performed in a fast and easy way.
Grip the gun with your hand (pos.1) and with the other hand grip the lance, (pos.2) already supplied with
a nozzle, insert it onto the gun as shown in the picture.7, ensure that it is locked on tightly with the nut
(pos.3).
Fig.7
6. CLEANER RUNNING
Verify that the electric tension and the amperage correspond to the high-pressure cleaner requirements.
The high-pressure cleaner must be connected to the feeding fixed point provided of an “earth” contact,
checked by breaking devices against the surcharge and leakage of magnetic force.
Verify that the cleaner is placed on a flat surface (not tilted) and stable.
Be sure that there is fuel inside the tank.
COLDWATER WORKING
Open the water faucet to feed the high-pressure cleaner.
Push the switch (pos.1) of the electric motor at two positions I-O on the position I to permit the cleaner to
work with cold water. (See fig.8).
HOT WATER WORKING
To have hot water, after having switched on the electric motor, push the switch pos. 2 that turns on the
burner. (See Fig.8).
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Fig.8
Fig.9
Wait a few minutes to enable the water to reach the right temperature.
Grip the lance and push on the lever A as shown in fig.9 so, start to work.
Verify that the water jet is uniform; in not, disassemble the nozzle, clean it, then reassemble it...
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7. CLEANER STOP
To stop the high-pressure cleaner, it is necessary to release the gun lever, pos. A fig. 10, then push the
burner switch, pos.2 fig.8 pag.10.
While the high-pressure cleaner is not working, grip the gun, push the lever A for a few moments to unload
the remaining pressure in the hose.
Put the gun safety lever (B) in the lock position to avoid the possibility of the gun accidentally going off
the next time it is started, push down to unlock. (See fig.10).
Fig.10 Fig.11
HIGH-PRESSURE CLEANER LAYOUT
At the end of the job, after having unloaded the remaining hose pressure and having inserted the gun
safety lever, re-wrap the electric cable and the high-pressure hose in a way to avoid damage. Please
place the cleaner in a place protected from ice and frost and the possibility of use by other people.
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8. MAINTENANCE
Before intervening on the high-pressure cleaner, and to prepare for any maintenance, unload the hose
pressure (See paragraph 7 CLEANER STOP) remove the electrical plug and the hose from the water
faucet.
EVERY 2 WEEKS OR 50 WORK HOURS
Check and clean the air jet the filter located inside the water inlet nipple (position A fig.12 pag.12).
EVERY MONTH OR 100 WORK HOURS
Clean the combustion head by unscrewing the three cap nuts, and check the electrodes. (Fig.12 pag.12)
EVERY MONTH OR 300 WORK HOURS
Replace the fuel filter. (Pos.B fig.12 pag.12).
Clean the fuel pump filter (Operation performed by qualified personnel only).
Fig.12
COIL INTERNAL CLEANING
The coil cleaning must be done periodically according to the hardness of the water you are using.
Dilute, in a container, 1 Kg of chemical solution in 10/15 l. of water.
- Connect the suction water hose A to the container faucet B. (See fig.13).
- Insert into the container the end of the high-pressure hose C.
- The high-pressure cleaner must be running for approximately 20 minutes with cold water.
- Finishing the cleaning phase, disassemble the hose A from the faucet B and connect it at the
water system E. (See fig.13).
- Remove the end of the high-pressure hose C from the container and connect it to the gun P.
(See fig.13).
- Disassemble the nozzle from the lance U, open the faucet E, run the cleaner with the lance but
without the nozzle until the water runs clear from the hose.
- Re-assemble the nozzle U on the lance and start to work with the cleaner.
Fig.13
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9. HIGH-PRESSURE CLEANER DEMOLITION
In case of demolition of the high-pressure cleaner, please respect the law in forces in the Country when
you are disposing of the cleaner.
The high-pressure cleaner is composed of metals and plastic materials that may be recyclable.
10. WATER DIAGRAM
POS
DENOMINATION
POS
DENOMINATION
1
Water faucet
7
Chimney
2
Motor pump
8
High-pressure hose
3
Pressure valve
9
Gun
4
Pressure switch
10
Water opening lever
5
Outer case boiler
11
Lance
6
Coil
12
Nozzle
Fig.14
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11. ELECTRIC DIAGRAM
In picture 15 is reported the electric diagram.
SINGLE-PHASE BYPASS
Fig.15.
SINGLE-PHASE TOTAL - STOP
Legend
MP
Motor
pump
MB
Burner
motor
EV
Solenoid
valve
TRAS
F
Transforme
r
P1
Pressure-
switch 1
P2
Pressure-
switch 2
S.E.P
Main
electric
board
S.E.S
Secondary
electronic
board
TR
Thermostat
I.G
Main switch
M
Earth cable
L N
Tension
Fig.15.
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12. Troubleshooting
All maintenance and repairs must be done with the electric plug disconnected and performed by a person qualified
to do so.
DRAWBACK
Pushing the button, the motor pump doesn’t start
CAUSE
No tension in the current socket
REMEDY
Check plug, cable, and socket.
DRAWBACK
The motor doesn’t start
CAUSE
The pump is jammed.
REMEDY
Disconnect the plug from the socket and with a screwdriver, turn on the motor fan. It doesn’t turn to verify the pump.
DRAWBACK
The motor suddenly stops.
CAUSE
The thermal protection has intervened to prevent overheating.
REMEDY
Check if the tension is correct.
DRAWBACK
The high-pressure cleaner is noisy.
CAUSE
Air suction, dirty valves, excessive temperature.
REMEDY
Check the air duct, clean or replace valves, reduce the temperature
DRAWBACK
No water exits.
CAUSE
Dirty water filter, pump valves jammed, lance nozzle closed.
REMEDY
Clean filter, check valves,and clean nozzle.
DRAWBACK
Pressure inconsistent and inadequate.
CAUSE
Dirty water filter, gasket worn-out, inadequate water, pump sucking air. Pressure valve worn-out, nozzle worn-out,
dirty coil.
REMEDY
Clean filter, replace gaskets, check the water flow, check the pump, replace the valve, replace the nozzle, clean
coil.
DRAWBACK
The burner doesn’t start.
CAUSE
Fuel filter dirty, fuel pump filter dirty, burner nozzle dirty, an insufficient spark to the electrodes, motor pump joint
worn-out,and insufficient voltage.
REMEDY
Clean pump and fuel filter, replace the nozzle worn-out, change electrodes and motor joint and check the tension.
DRAWBACK
With the lance opened, the pressure goes up and down.
CAUSE
Warped or obstructed nozzle, obstructed lance, or coil.
REMEDY
Clean or replace the nozzle, scale the coil,and lance.
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Pos Qty Description
1 3 HEXAGONAL NUT M16
2 3 MEDIUM FLAT WASHER M16 ISO 7089
3 1 EXTERNAL BOILER COIL (STAINLESS STEEL OR BLACK STEEL)
4 1 INTERNAL BOILER COIL
51COIL COVER
6 1 INSULATING DISK
7 1 FLAME CONTAINMENT RING
8 1 WATER BOILER COIL (10 TO 23 LITRES)
9 1 INTERNAL BOILER FLUTE
10 1EXTERNAL BOILER COVER
11 1FUEL SUPPORTING NOZZLE
12 1 ATOMISATION FUEL NOZZLE WITH FILTER
13 1 NOZZLE HOLDER
14 1 INSPECTION BOILER GLASS
15 1 CIRCLIP RING
16 1 BOILER MOUNTING PLATE
17 1 ELECTRODES CABLES 11,000 VOLTS (240VAC SYSTEM)
17A 1 ELECTRODES CABLES 22,000 VOLTS (12VDC SYSTEM)
19 1 DOUBLE ELECTRODE COVER
20 1COPPER FUEL LINE ELBOW
21 1 COPPER FUEL SUPPLY LINE
22 1 COPPER FUEL LINE CONNECTOR
23 1 DUAL ELECTRODES
24 1 240VAC / 24VAC FUEL SOLENOID
24A 1 12VDC FUEL SOLENOID
25 1FUEL SUPPLY LINE FITTING
26 1 DIESEL FUEL PUMP
27 1 FUEL PUMP ADAPTOR
28 1 240VAC BURNER MOTOR
28A 1 12VDC BURNER MOTOR
29 1 FAN BLADE (LEFT ROTATION)
29A 1 FAN BLADE (RIGHT ROTATION)
30 1240VAC IGNITION TRASFORMER
30A 112VDC IGNITION TRANSFORMER
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1
2
3
4
5
6
7
8
9
19
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24 25 30
26
27
28
29
Quick Selection Legend
Outer Casing
Fan System
Solenoid & Fuel Pump System
Transfomer
Inner Coil Assembly
Boiler Pad
Fuel System
Electrical System Please Note: 240VAC Option Shown, 12VDC will vary.
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44
OUT
IN
OIL
OIL DRAIN
STOPPER
UN004349-LM
CHEM
MARKING:
YYWW PUMP NUMBER
@
16
18
17
19
42
28
27
26
25
24
23
21
22
20
35 34
43
33
42
36
15 29
41
40
67
37
39
37
44
65
6364
36
35
34
13
6
4
5
3
30
2
32
10
15
8
7
31
1
46
47
49
59
58
57
47
60 69
68
61
45
42
66
50
52
55
56
53 54
51
62
9
14
12
11
UN004350-LM
E
C
C
C
F
B
C
E
F
F
F
F
A
F
F
A
F
F
F
F
KIT RICAMBI / PART KITS
HJR 1450rpm
CM 4148600
sp_00682_HJR
PUMPS AUSTRALIAPTY LTD
COMPACT 10/120 USER MANUAL
PUMPS AUSTRALIAPTY LTD
COMPACT 10/120 USER MANUAL
PHONE: [phone] Welshpool Road, Welshpool WA 6106 EMAIL: [email protected]
PUMPS AUSTRALIA PTY LTD
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