Putzmeister SP11 LMR User manual

Operating Instructions
Translation of the original Operating Instructions
for machine operator and maintenance staff
always keep by the machine
Motar machine SP11 LMR
Machine no.
Rev. 00--041 PMM_3653750 6

Putzmeister
Mörtelmaschinen
GmbH
Max–Eyth–Str. 10
D–726 1 Aichtal
Postfach 2152
D–72629 Aichtal
07127 / 599–0
Hotline:
(07127) 599--699
07127 / 599 74
www.putzmeister.de
e--mail:
[email protected]e
Internet:

Contents
I
1 About these Operating Instructions
1.1 Foreword 1 —............................................
1. Iconsandsymbols 1 — 4...................................
Safety Regulations
.1 Principle —............................................
Onwardssale —.....................................
. Designateduse — 3......................................
.3 Use contrary to the designated use — 4. . . . . . . . . . . . . . . . . . . . .
Extending delivery line — 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modifications — 4......................................
.4 Liability — 5.............................................
Exclusion of liability — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.5 Personnel selection and qualifications — 6. . . . . . . . . . . . . . . . . .
Training — 6...........................................
Qualified electrician — 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulics technician — 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.6 Sourcesofdanger — 7....................................
Hot machine components — 7. . . . . . . . . . . . . . . . . . . . . . . . . . .
Delivery line and coupling system — 7. . . . . . . . . . . . . . . . . . . .
.7 Safetyequipment — 8.....................................
.8 Personal protective clothing — 9. . . . . . . . . . . . . . . . . . . . . . . . . . .
.9 Risk of injury -- residual risk — 11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
.10 Risk of crushing and bumping — 1. . . . . . . . . . . . . . . . . . . . . . . . .
Transporting the machine — 1. . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly of the auger pump — 13. . . . . . . . . . . . . . . . . . . . . . . .
.11 Electricalcontact — 14.....................................
.1 Risk of burns and scalding — 15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulicfluid — 15.....................................
Coolant — 16...........................................
.13 Startingup — 17..........................................
.14 Blockage — 18............................................

Contents
II
.15 Hydraulic and pneumatic equipment — 19. . . . . . . . . . . . . . . . . . . .
Check — 19............................................
Dumpingpressure — 0.................................
Bleeding — 0..........................................
.16 Placeofwork — 1........................................
Operator — 1..........................................
.17 Workingarea — 1........................................
.18 Conduct in emergencies — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.19 Noisepollution — 1.......................................
Operator — 1..........................................
. 0 Environmental protection —. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. 1 Spareparts —..........................................
. Storingthemachine —..................................
. 3 Soundemissions — 3.....................................
Operator — 3..........................................
. 4 Placeofwork — 4........................................
Machineoperator — 4..................................
High-pressure gun operator — 4. . . . . . . . . . . . . . . . . . . . . . . . .
. 5 Workingarea — 4........................................
. 6 Conduct in an emergency — 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. 7 Accessories — 5.........................................
. 8 Storingthemachine — 5..................................
. 9 Injuries through unauthorised starting or use of the machine — 6
.30 Safety-related parts (SRP) — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.31 Spareparts — 8..........................................
Labelling of safety-related parts in the spare parts sheets — 8
Spare delivery of safety-related parts — 8. . . . . . . . . . . . . . . . .

Contents
III
3 General Technical Description
3.1 Machineversions 3 — 1.....................................
3. Machine designation 3 —. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Machinemodel 3 —......................................
3.4 Machinenumber 3 —.....................................
3.5 Summary 3 — 3............................................
Machine 3 — 3..........................................
Enginecompartment 3 — 4...............................
3.6 Technicaldata 3 — 5.......................................
Dimensions 3 — 5.......................................
Weight 3 — 5...........................................
Chassis 3 — 5...........................................
Tyres 3 — 5.............................................
Performancedata 3 — 6..................................
Fluidcapacities 3 — 7....................................
3.7 Ratingplate 3 — 8.........................................
3.8 Soundpowerlevel 3 — 9....................................
3.9 Safetyequipment 3 — 10.....................................
EMERGENCY STOP button 3 — 10. . . . . . . . . . . . . . . . . . . . . . . . .
Hoodsafetydevice 3 — 11................................
Protectivegrilles 3 — 11...................................
Safetyswitch 3 — 11......................................
3.10 Functional description 3 — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General set-up of the machine 3 — 1. . . . . . . . . . . . . . . . . . . . . .
3.11 Controlcabinet 3 — 13.......................................
3.1 Engine 3 — 15..............................................
3.13 Augerpump 3 — 16.........................................
3.14 Hydrauliccontrol 3 — 17.....................................
Hydraulic control block SP11 3 — 18. . . . . . . . . . . . . . . . . . . . . . . .
3.15 Compressor 3 — 19.........................................
3.16 Airvalvefitting 3 — 0.......................................
3.17 Spraygun 3 — 1...........................................
3.18 Dust extraction (option) 3 —. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.19 High-pressure cleaner (option) 3 — 3. . . . . . . . . . . . . . . . . . . . . . . . .

Contents
IV
4 Transport, Set-up and Connection
4.1 Transportanddriving 4 — 1.................................
4. Transporting the machine 4 —. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Machine transport position 4 — 3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Beforeajourney 4 — 4......................................
Groundclearance 4 — 4.................................
Towinggear 4 — 5.......................................
Transportposition 4 — 5..................................
Adjusting the towing gear 4 — 6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Ballhitch 4 — 7.........................................
Couplingtheballhitch 4 — 7..............................
Disconnecting the ball hitch 4 — 9. . . . . . . . . . . . . . . . . . . . . . . . .
Permitted slewing circle of the ball hitch 4 — 10. . . . . . . . . . . . . .
Permitteddrawbarload 4 — 10.............................
4.5 Lightingequipment 4 — 11...................................
4.6 Selecting the set-up site 4 — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7 Set-up site requirements 4 — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supportingground 4 — 1.................................
Lighting 4 — 1..........................................
4.8 Settingup 4 — 13...........................................
Inclinationangles 4 — 13..................................
Aligningthemachine 4 — 14...............................
4.9 Waterconnections 4 — 15....................................

Contents
V
5 Starting up
5.1 Checks 5 —.............................................
Visualchecks 5 —.....................................
Operatingmaterials 5 — 3................................
Fuellevel 5 — 4.........................................
Engineoillevel 5 — 4....................................
Compressor oil level 5 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic fluid level 5 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolantlevel 5 — 6......................................
Checking cooling fins on the radiator 5 — 6. . . . . . . . . . . . . . . . .
5. Refuelling the machine 5 — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Testrun 5 — 8.............................................
Startingtheengine 5 — 8.................................
5.4 Functionchecks 5 — 11......................................
Checking the function of the safety equipment 5 — 11. . . . . . . .
Function check of EMERGENCY STOP button 5 — 1. . . . . . . . .
Function check of hood safety device 5 — 13. . . . . . . . . . . . . . . .
Function check of the protective grille cut-out 5 — 14. . . . . . . . .
Pumpfunctions 5 — 16....................................
Mixerfunctions 5 — 16....................................
5.5 Thedeliveryline 5 — 17......................................
5.6 Shutting down machine after initial operation 5 — 18. . . . . . . . . . . . .

Contents
VI
6 Operation
6.1 Requirements 6 — 1........................................
6. Emergency shut-down procedures 6 —. . . . . . . . . . . . . . . . . . . . .
EMERGENCYSTOPbutton 6 —.........................
6.3 Initialpumping 6 — 4.......................................
6.4 Adjusting the auger pump 6 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Raising / lowering the lifting mixer unit 6 — 6. . . . . . . . . . . . . . . . . .
6.6 Pumpingoperations 6 — 8..................................
6.7 Pumping 6 — 9............................................
6.8 Outputregulation 6 — 10.....................................
6.9 Breaksinpumping 6 — 11...................................
6.10 Blockages 6 — 1...........................................
Rectifyingblockages 6 — 1...............................
6.11 Usingthespraygun 6 — 13..................................
Adjusting the air nozzle tube 6 — 14. . . . . . . . . . . . . . . . . . . . . . . .
Practicaltip 6 — 15.......................................
6.1 Cleaningthemachine 6 — 16.................................
Informationoncleaning 6 — 16.............................
Machine 6 — 18..........................................
Deliveryline 6 — 19.......................................
Spraygun 6 —........................................
6.13 High-pressure cleaner (optional) 6 — 3. . . . . . . . . . . . . . . . . . . . . . .
7 Faults, Cause and Remedy
7.1 Machine,general 7 —.....................................
7. Electricalsystem 7 — 1.....................................
7.3 Chassis 7 — 14.............................................

Contents
VII
8 Maintenance
8.1 Maintenance intervals 8 —. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. Other risks during maintenance work 8 — 1. . . . . . . . . . . . . . . . . . .
Personal protective clothing 8 — 1. . . . . . . . . . . . . . . . . . . . . . . . .
Personnel requirements 8 — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Otherrisks 8 — 13........................................
8.3 Operating materials 8 — 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel 8 — 16..............................................
Engineoil 8 — 17.........................................
Coolant 8 — 17...........................................
Hydraulicoil 8 — 18.......................................
Compressoroil 8 — 18....................................
Mixerbearing 8 — 19.....................................
Axleandwheels 8 — 19...................................
High-pressure cleaner (option) 8 — 19. . . . . . . . . . . . . . . . . . . . . .
8.4 Maintenance work in the engine compartment 8 — 0. . . . . . . . . . .
Maintenance Chart
40--066 Lubrication diagram 8 — 5. . . . . . . . . . . . . . . . . . . . . . . . .
41--003 Cleaning the solenoids 8 — 7. . . . . . . . . . . . . . . . . . . . . . .
41--011 Checking acid level in the battery 8 — 30. . . . . . . . . . . . .
44--019 Changing the oil in the compressor 8 — 3. . . . . . . . . . . .
44--059 Changing the engine oil and engine oil filter 8 — 35. . . .
44--06 Checking and replacing hydraulic hoses 8 — 39. . . . . . .
44--090 Changing the coolant 8 — 44. . . . . . . . . . . . . . . . . . . . . . . .
44--09 Changing the hydraulic fluid 8 — 47. . . . . . . . . . . . . . . . . .
44--093 Changing the hydraulic filter 8 — 5. . . . . . . . . . . . . . . . . .
44--095 Antifreeze protection for the radiator 8 — 56. . . . . . . . . . .
44--096 Cleaning and changing the dry air filter 8 — 58. . . . . . . .
44--137 Cleaning the radiator 8 — 61. . . . . . . . . . . . . . . . . . . . . . . .
44--138 Checking the V-belt 8 — 64. . . . . . . . . . . . . . . . . . . . . . . . .
44--140 Fuelfilter 8 — 66...................................
46--0 7 Disassembly and assembly of the auger pump 8 — 71.
46--0 8 Adjusting the auger pump 8 — 76. . . . . . . . . . . . . . . . . . . .

Contents
VIII
46--030 Replacing the screw conveyor 8 — 79. . . . . . . . . . . . . . . .
5 --008 High-pressure cleaner 8 — 81. . . . . . . . . . . . . . . . . . . . . . .
5 --010 Water supply fitting antifreeze protection 8 — 83. . . . . . .
5 --0 6 High-pressure cleaner antifreeze
protectionmeasures 8 — 86.........................
9 Decommissioning
9.1 Temporary decommissioning 9 — 1. . . . . . . . . . . . . . . . . . . . . . . . . .
Shutting the machine down 9 —. . . . . . . . . . . . . . . . . . . . . . . . .
Fillingupthefueltank 9 —..............................
Frostprotection 9 —....................................
9. Final decommissioning, disposal 9 — 3. . . . . . . . . . . . . . . . . . . . . . .
Materialused 9 — 4......................................
Parts requiring separate disposal 9 — 4. . . . . . . . . . . . . . . . . . . .
10 Appendix
10.1 General tightening torques 10— 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. Lubricant recommendation 10— 3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3 The correct mortar mixture 10— 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4 Template for EC declaration of conformity 10— 10. . . . . . . . . . . . . . .
Index of Key Words