Pylex Aussie DeckDraweres DIY User manual

TO GET THE MOST FROM YOUR BACKYARD !
2013-08-08
DIY Deck Drawer
Complete installation guide
Proudly Australian Owned.
DIY Deck Drawer
www.aussiedeckdrawers.com.au
Aussie Deck Drawer Scan Here
Smart Storage IS The Future
1
YEAR
WARRANTY
*Official distributor of Pylex products*

22 x 50 mm
12
12
26
26
11
11
25
25
21
21
20
20
19
19
27
27
12 26
11
15 16 17
23 24 22
29 31 30
928
10 13 14 18
25 21 20
19
27
24 x 50 mm
2 x 28 mm
50 x 25 mm
22 x 95 mm
2 x
4 x 8 x
1 x
1 x
1 x
1 x
8 x
12 x
1 x
2 x
8 x
16 x
8 x
8 x
16 x 63 mm
32 x 68 x

STEP 1
DO YOU HAVE ALL THE PIECES ?
STEP 2
WOOD AND TOOLS REQUIRED
EXAMPLE FOR A STANDARD DRAWER 1200 mm (WIDE) X 2400 mm (DEEP) X 400 mm (HIGH)
PLYWOOD
1200 mm X 2400 mm PLYWOOD 1200 mm X 2400 mm PLYWOOD 1200 mm X 2400 mm
1: 45mm X 140mm X 2400mm 1: 45mm X 140mm X 2400mm
1: 45mm X 70mm X 2400mm
1
REQUIRED 3 PLYWOOD SHEETS:
12 mm
www.aussiedeckdrawers.com.au / www.deckdrawer.com

20 mm
1
1
THE MEASUREMENTS FOR PLYWOOD SHEETS 1 AND 2 MUST BE EXACTLY IDENTICAL.
1 : PLYWOOD 1200mm X 2400mm X 12mm
2
1 : PLYWOOD : 1200mm X 2400mm X 12mm
WITH 8 x 20mm DIAMETER HOLES AS BELOW
18-02-2010
3
CUT
STEP
STEP
2
REQUIRED TOOLS CONTINUED
2
MAKE 8 - 20mm HOLES FOR VENTILATION AND DRAINAGE
www.aussiedeckdrawers.com.au / www.deckdrawer.com

REQUIRED SPACE FOR A STANDARD DRAWER 1200mm (WIDE) X 2400mm (DEEP) X 400mm (HIGH)
2
2
600mm
300mm
300mm
300mm
250mm
IMPORTANT
IMPORTANT
MAKE 8 HOLES Ø : 20mm
3
76
400mm 485mm
www.aussiedeckdrawers.com.au / www.deckdrawer.com
RECOMMENDED DRAINAGE HOLE POSITIONS

PAINT AND PRESERVE
STEP 3
CONTINUED
STEP 4
6
6
6
8
32
32
3
3
45
1 : PLYWOOD : 1200mm X 2400mm X 12mm
CUT AS BELOW
45mm X 140mm X 2400mm
45mm X 140mm X 2400mm
45mm X 70mm X 1200mm 45mm X 70mm X 920mm
400mm X 2400mm
400mm X 2400mm
355mm X 1198mm 388mm X 1198mm
CUT
4
• PROTECTING THE WOOD IS
RECOMMENDED IN ORDER TO
EXTEND ITS LIFESPAN
www.aussiedeckdrawers.com.au / www.deckdrawer.com
Use of H3 Treated pine or better.

STEP 5
32
6
6
1
10
10
11
11
11
11
12
12
13
13
14
14
12
12
ASSEMBLY OF THE TOP PART
11 X 2” :
9
9
9
10
10
10
10
10
10
11
12 13
13
14
14
13 14
6 X
2 X
7 X 95mm
20 X 50mm
8 X
16 X
REQUIRED PIECES
FRONT
BACK
5
www.aussiedeckdrawers.com.au / www.deckdrawer.com

18-02-2010
STEP 5
ASSEMBLY OF THE TOP PART
32
6
6
1
11 X
#26
11
X
#
2
6
2
1
2 X #12
1 X
#11
2
X
#
12
1
X
#
1
1
4
La
v
pas
Elle
l’in
s
T
h
t
o
It
c
w
h
E
c
t
The screw does not have
to be perfectly aligned.
It can be straightened later
when you install the panel.
3
6
1
32
6
www.aussiedeckdrawers.com.au / www.deckdrawer.com
CONTINUED

o
it
m
plètement visée.
p
lus tard lors de
n
du panneau.
does not have
f
ectly aligned.
traightened later
install the panel.
l
o no debe atornillarse
t
amente. Lo estará más
n
la instalación del panel.
STEP 5
ASSEMBLY OF THE TOP PART
5
7
2 X
#12
1
6
13
9
11
6
8
10
12
2 X
#12
13
14
7
www.aussiedeckdrawers.com.au / www.deckdrawer.com
CONTINUED
LOCATE RAIL ON BUMPS ON PIECE #13

STEP 5
ASSEMBLY OF THE TOP PAR
40mm
40mm
40mm
HOLES
6
6
6
32
1
22mm
22mm
13
50mm
50mm
50mm
8
www.aussiedeckdrawers.com.au / www.deckdrawer.com
600mm
#11
40mm
40mm
40mm
632
22mm
50mm
50mm
50mm
CONTINUED

18-02-2010
STEP 6
DRAWER ASSEMBLY
REQUIRED PIECES FOR BOTH SIDES
4 X
4 X
4 X
8 X
8 X
8 X
X 1
X 1
X 1
X 1
X 1
X 1 X 1
X 1
X 1
X 1
X 1
X 1
2 X
2 X
2 X
32 X
32 X
32 X 32 X
32 X
32 X
32 X
32 X
32 X
15
15
15
15
15
15
22 17
18
15
16
16
16
15
18
16
16
3
2
20
3
2
20
21
19
19
15
15
15
16
16
16
17
17
17
19
19
19
22
22
22
23
23
23
24
24
24
20
20
20 21
21
21
18
18
18
16
24 23
9
www.aussiedeckdrawers.com.au / www.deckdrawer.com

STEP 6
DRAWER ASSEMBLY
SEE
SEE
6, 7 & 8
6, 7 & 8
SEE
6, 7 & 8 3
16
3
3
1200mm
1200mm
1800mm
1800mm
1200mm
600mm
600mm
600mm
1800mm
3
1
1a
2
2a
3 3a
4 5
16 16
10
www.aussiedeckdrawers.com.au / www.deckdrawer.com
CONTINUED

STEP 6
DRAWER ASSEMBLY
67
FOR LEFT-SIDE HANDLE FOR RIGHT-SIDE HANDLE
89
3
3
3
3
3
2
3
2
2
11
www.aussiedeckdrawers.com.au / www.deckdrawer.com
CONTINUED

STEP 6
DRAWER ASSEMBLY
DO THE SAME FOR THE OTHER SIDE
2
2
2
22
2
2
2
3
33
3
3
3
10a
12
10
11
1
2
12
www.aussiedeckdrawers.com.au / www.deckdrawer.com
600mm
600mm
600mm
CONTINUED

18-02-2010
STEP 6
3
5
22
DRAWER ASSEMBLY
13
2 X #25
2 X #25
2 X #25
8 X #19
8 X #19
8 X #19
4
2
35
53
43
Drill the hole for the handle
Grip with a 20mm drill bit.
14
15
22
24 23
23
23
18
18
18 18
18
18
35
13
www.aussiedeckdrawers.com.au / www.deckdrawer.com
CONTINUED

STEP 6
DRAWER ASSEMBLY
16 X #27
16 X #27
REQUIRED PIECES FOR BOTH SIDES
20 X #20
20 X #20
20 X #20
4 X #19
8 X
8 X
6 X
6 X 9
18
18
18
8 X
8 X
8 X
28
28
28
2 X
2 X
2 X
30
8 X
8 X
8 X
29
29
29
18
18
18
27
27
27
9
18
18
18
20
20
20
29
29
29
28
28
28
9
9
929
28
20
20
20
14
www.aussiedeckdrawers.com.au / www.deckdrawer.com
CONTINUED

DRAWER ASSEMBLY
5
3
BRACKET : #1
BRACKET: #1
BRACKET • SUPPORT • SOPORTE : #1BRACKET : #1
BRACKET : #1
STEP 6
20
21
22 23
BRACKET #1
3
5
3
5
27
18 3
5
BRACKET : #1 BRACKET : #1
BRACKET : #1 BRACKET : #1
16
18
17
19
18
18
29
28
29
15
www.aussiedeckdrawers.com.au / www.deckdrawer.com
25,4mm
CONTINUED

DRAWER ASSEMBLY
STEP 6
28
BRACKET : #2
BRACKET : #2
BRACKET • SUPPORT • SOPORTE : #1
BRACKET : #2
BRACKET : #2
29
30 31
BRACKET : #2
BRACKET : #2
BRACKET • SUPPORT • SOPORTE : #1BRACKET : #2
BRACKET : #2
BRACKET
CENTERED IN THE BRACKET
CENTERED IN THE BRACKET
CENTERED IN THE BRACKET
#2
24
26 27
25
16
www.aussiedeckdrawers.com.au / www.deckdrawer.com
CONTINUED

STEP 6
DRAWER ASSEMBLY
36
38
BRACKET : #3
BRACKET : #3
BRACKET • SUPPORT • SOPORTE : #1
BRACKET : #3
BRACKET : #3
37
39
BRACKET #3
BRACKET : #3
BRACKET : #3
BRACKET • SUPPORT • SOPORTE : #1
BRACKET : #3
BRACKET : #3
CENTERED IN THE BRACKET
CENTERED IN THE BRACKET
CENTERED IN THE BRACKET
32
34
33
35
17
www.aussiedeckdrawers.com.au / www.deckdrawer.com
CONTINUED

25,4mm
44
DRAWER ASSEMBLY
38
2
2 X #26
2 X #26
2 X #26
2 X #12
2 X #12
2 X #12
2 X #12
2 X #12
STEP 6
46
45
47
BRACKET #4
BRACKET : #4
STOPPERS
BRACKET • SUPPORT • SOPORTE : #1BRACKET : #4
STOPPERS
3
33
ONLY make the holes for the buffer/stopper. DO NOT INSTALL NOW.
40
42
41
43
18
www.aussiedeckdrawers.com.au / www.deckdrawer.com
25,4mm
CONTINUED