Quilt EZ Perfect Stitch User manual

SVP Assembly Instructions
Revision: 07/29/16

7 Disassemble the Machine
7 Remove the Handle Bars, Mount,
PCB box
9 Remove Hand Wheel Cover
9Remove the Motor Belt
10 Remove the Motor
10 Remove the Rocker Arm Covers
11 Remove the Handwheel
1
3 Before You Begin
5 Aides
5 Tools
6 Perfect Stitch Parts
12 Modify the Machine
12 Prepare Drill Templates
12 Front Display
13 Control Box
14 Rear Display
15 Rear Power Supply
16 Motor
2
17 Reassemble the Machine
17 Attach Handlebars
18 Attach Android Display
19 Attach Linux Display
20 Feed Handlebar wires
21 Attach the Handwheel
21 Attach the Motor
24 Attach Cables to the Control Box
28 Mount the Index Sensor
31 Attach the control Box
31 Attach the Rear Display
32 Attach the Rear Handlebars
32 Plug in Rear Handlebars
32 Attach Rear Access Cover
33 Attach Rocker Arm Cover
31 If Faceplate has no Hole
3
Aides
Table of ConTenTs

Page 3
To get the correct ratio you will need to make sure that you
install the correct size motor pulley.
Measure the machine pulley from end to end. Remember you
are measureing the Pulley and not the handwheel. For
example this pulley has a larger handwheel, but the pulley is
only 3” in diameter.
Divide that measurement by 1.5
(e.g 3”/ 1.5”= 2”)
Determine Pulley Size
Before You Begin
Before installing the upgrade, make sure that the machine is
fully opperational. Do not remove any electronics until the
machine has been tested.
While upgrading keep in mind
 All cables ran properly and out of the way of any
moving parts.
 All cables plugged in securely so they will not come loose
from the vibrations of the machine.
 All screws are tight and will not come loose from the vibra-
tions of the machine
 Proper belt tension with approximately 1/4” of play in
between
Test the Machine

Page 4
e divided number translates to the ratio and corresponding
size of pulley to be used in the upgrade. is number is
likely to be a fraction, round up or down to the
nearest whole number.
Use this rounded number to choose the correct pulley size.
e pulley diameter should equal the rounded number.
Pulley Sizes
1”
1 1/2”
2”
3”

Page 5
aides
 Power drill
 Saey glasses
 Hex key set
 Hammer
 Punch
 Electrical tape
 Hack saw
 Wrench or Socket set
 Clear or masking tape
 #1 Phillips screwdriver
 #2 Phillips screwdriver
 Flat head screwdriver
 #30 drill bit
 #29 drill bit
 #25 drill bit
 #7 drill bit
 3/4” drill bit
Tools
 Tap wrench
 #1 4/20 tap
 #8-32 tap
 #10-24 tap
 Tapping oil

Page 6
Perfect Stitch Parts
 (1) Touch screen display either:
Android 10” [106AA009]
Android 7” [106AA015A-7]
Linux 7” [110EA164A-PS]
 (1) Handlebar assembly
[-----]
 Power control box [---]
 (2) Remote bases [-]
 (2) Poly disc [-]
 (1) Index sensor with magnet
[-----]
 (1) Rocker arm cover
[-]
 (1) Motor bracket []
 (1) 180W drive motor
[-]
 (2) Motor heat sink []
 (1) Encoder kit []
 (1) Motor pulley []
 (4) Pan head screws [M3 x 8mm]
 (4) Pan head screws [#4 x 1/4”]
 (25) Pan head screws [#8-32 x 1/2”]
 (4) Hex lock nut [#8-32]
 (4) Pan head screws [#10-24 x 1/2”]
 (4) Hex lock nut [#10-24 x 1/2”]
 (2) Pan head screws [1/4-20 x 1/2”]
 (1) Rear handlebar assembly
[]
 (1) 110v power cable []
 (1) Continuous remote cable
[]
 (1) Continuous handlebar cable
[]

Page 7
1 - disassemble The maChine
Remove the
Handlebars, Mount,
and PCB box
1. Loosen the knob and
remove the handlebars.
2. Unscrew the top two
screws and remove the
mount.
3. Unscrew the six screws
attaching the PCB box
face.
Remove the face and
set it aside.

Page 8
4. Remove the four
screws on the right
edge of the PCB
5. Pull the rst board
back to reveal the
second board
6. Loosen the two screws
on the right of the
second board and re-
move the ground wires
underneath.
7. Using a hex key
remove the two screws
that attach tothe
alluminum frame.
8. Set the screws aside
and remove the PCB
from the frame.

Page 9
Remove the
Handwheel Cover
1. Unscrew the three
screws from the belt
cover. Remove the cov-
er and set aside with
the screws for later use.
Remove the Motor
Belt
1. Use a hex key to
loosen (Do not
remove) the motor
adjustment bolts.
2. Raise the motor
bracket, remove the
belt, adn then lower the
motor back in place.
loosen motor
adjustment bolts

Page 10
Remove the Motor
1. Hold on to the
motor with one hand,
and remove the motor
adjustment bolts.
2. Remove the motor and
motor cable from the
machine. Set aside for
later use.
Remove the Rocker
Arm Covers
1. Remove the ve screws
from the rear access
cover and remove the
cover. Set aside for later
use.
2. Remove the four
screws from the rocker
arm access cover and
remove the cover. Set
aside for later use.

Page 11
Remove the
Handwheel
1. Use a Phillips head
screwdriver to remove
the two screws
securing the
handwheel to the sha
2. Slide the handwheel o
the sha and set aside
with the screws for
later use.

Page 12
2 - modify The maChine
Prepare Templates
1. Cut out the templates
included at the back of
this manual. Cut each
template along the
dotted line.
Read the instructions
listed on the template
before drilling.
Front Display
1. Tape the front display
template to the face
plate of the machine.
2. Use a hammer and
punch to mark the drill
points.
3. Use the power drill and
a #25 bit to drill the
points.
4. Use a #10-24 tap on the
drilled holes.

Page 13
Control Box
1. Tape the control box
template to the side of
the machine. (Right
from front.)
2. Use a hammer and
punch to mark the drill
points.
3. Use the power drill and
a #29 bit to drill the
points.
4. Use a #8-32 tap on the
drilled holes.
5. e frame is thicker
at the top right, and
needs to be drilled 1/2”
Mark with tape 1/2”
from the tip on the bit,
and drill into the frame
until the tape reaches

Page 14
the frame.
6. Use the #29 drill to
drill a pilot hole in the
larger drill point
en drill the point
with a 3/4” bit.
Rear Display
1. Tape the rear display
template to the back
base of the machine.
2. Use a hammer and
punch to mark the drill
points.
3. Use the power drill and
a #29 bit to drill the
two smaller points.
4. Use a #8-32 tap on the
drilled holes.
5. Use a #7 bit to drill
four larger points.
6. Tap drilled holes with a
#1/4-20 tap

Page 15
Rear Power Supply
1. Tape the rear power
supply template to the
back of the machine.
2. Use a hammer and
punch to mark the drill
points.
3. Use the power drill and
a #29 bit to drill the
four center points.
4. If there is not already a
hole for the sensor, use
a #29 bit to drill this
point.
5. Tap the index sensor
point with a #8-32 tap.

Page 16
Motor
1. Tape the motor side
template to the side
of the machine. (Le
from front.)
2. Use a #29 bit to drill a
pilot hole through the
frame.
3. Use a 3/4” bit and drill
the point.

Page 17
Attach Handlebars
1. Align the holes on the
handlebar bracket with
the two screws facing
out on the faceplate.
2. Secure the handlebars
with the provided nuts.
3 - Reassemble The maChine

Page 18
Attach Android
Display
1. Remove the two screws
from the top of the
handlebars.
2. Attach the remote base
brackets to the handle
bar with the two
provided screws and
the two removed in
step 1.
3. Mount the remote
bracket to the remote
bases with the white
poly disc in between.
4. For further instruction
on installing the 10”
display, please refer to
the Installing/
Troubleshooting your
Android Tablet guide.

Page 19
Attach Linux Display
1. Remove the two screws
from the top of the
handlebars.
2. Attach the remote base
brackets to the handle
bar with the two
provided screws and
the two removed in
step 1.
3. Mount the remote
bracket to the remote
bases with the white
poly disc in between.
4. Connect the display ca-
ble to the display with
the side with the trian-
gles facing forward.

Page 20
Feed Handlebar
Wires
1. Feed the three wires
coming from the
handlebars through the
machine to the rear.
2. Make sure the cables
are out of the way of
any moving
components.
3. Feed the wires through
the hole on the control
box side.