Quilt EZ Perfect Stitch User manual

SVP Assembly Instructions
Revision: 07/29/16

7 Disassemble the Machine
7 Remove the Handle Bars, Mount,
PCB box
9 Remove Hand Wheel Cover
9Remove the Motor Belt
10 Remove the Motor
10 Remove the Rocker Arm Covers
11 Remove the Handwheel
1
3 Before You Begin
5 Aides
5 Tools
6 Perfect Stitch Parts
12 Modify the Machine
12 Prepare Drill Templates
12 Front Display
13 Control Box
14 Rear Display
15 Rear Power Supply
16 Motor
2
17 Reassemble the Machine
17 Attach Handlebars
18 Attach Android Display
19 Attach Linux Display
20 Feed Handlebar wires
21 Attach the Handwheel
21 Attach the Motor
24 Attach Cables to the Control Box
28 Mount the Index Sensor
31 Attach the control Box
31 Attach the Rear Display
32 Attach the Rear Handlebars
32 Plug in Rear Handlebars
32 Attach Rear Access Cover
33 Attach Rocker Arm Cover
31 If Faceplate has no Hole
3
Aides
Table of ConTenTs

Page 3
To get the correct ratio you will need to make sure that you
install the correct size motor pulley.
Measure the machine pulley from end to end. Remember you
are measureing the Pulley and not the handwheel. For
example this pulley has a larger handwheel, but the pulley is
only 3” in diameter.
Divide that measurement by 1.5
(e.g 3”/ 1.5”= 2”)
Determine Pulley Size
Before You Begin
Before installing the upgrade, make sure that the machine is
fully opperational. Do not remove any electronics until the
machine has been tested.
While upgrading keep in mind
 All cables ran properly and out of the way of any
moving parts.
 All cables plugged in securely so they will not come loose
from the vibrations of the machine.
 All screws are tight and will not come loose from the vibra-
tions of the machine
 Proper belt tension with approximately 1/4” of play in
between
Test the Machine

Page 4
e divided number translates to the ratio and corresponding
size of pulley to be used in the upgrade. is number is
likely to be a fraction, round up or down to the
nearest whole number.
Use this rounded number to choose the correct pulley size.
e pulley diameter should equal the rounded number.
Pulley Sizes
1”
1 1/2”
2”
3”

Page 5
aides
 Power drill
 Saey glasses
 Hex key set
 Hammer
 Punch
 Electrical tape
 Hack saw
 Wrench or Socket set
 Clear or masking tape
 #1 Phillips screwdriver
 #2 Phillips screwdriver
 Flat head screwdriver
 #30 drill bit
 #29 drill bit
 #25 drill bit
 #7 drill bit
 3/4” drill bit
Tools
 Tap wrench
 #1 4/20 tap
 #8-32 tap
 #10-24 tap
 Tapping oil

Page 6
Perfect Stitch Parts
 (1) Touch screen display either:
Android 10” [106AA009]
Android 7” [106AA015A-7]
Linux 7” [110EA164A-PS]
 (1) Handlebar assembly
[-----]
 Power control box [---]
 (2) Remote bases [-]
 (2) Poly disc [-]
 (1) Index sensor with magnet
[-----]
 (1) Rocker arm cover
[-]
 (1) Motor bracket []
 (1) 180W drive motor
[-]
 (2) Motor heat sink []
 (1) Encoder kit []
 (1) Motor pulley []
 (4) Pan head screws [M3 x 8mm]
 (4) Pan head screws [#4 x 1/4”]
 (25) Pan head screws [#8-32 x 1/2”]
 (4) Hex lock nut [#8-32]
 (4) Pan head screws [#10-24 x 1/2”]
 (4) Hex lock nut [#10-24 x 1/2”]
 (2) Pan head screws [1/4-20 x 1/2”]
 (1) Rear handlebar assembly
[]
 (1) 110v power cable []
 (1) Continuous remote cable
[]
 (1) Continuous handlebar cable
[]

Page 7
1 - disassemble The maChine
Remove the
Handlebars, Mount,
and PCB box
1. Loosen the knob and
remove the handlebars.
2. Unscrew the top two
screws and remove the
mount.
3. Unscrew the six screws
attaching the PCB box
face.
Remove the face and
set it aside.

Page 8
4. Remove the four
screws on the right
edge of the PCB
5. Pull the rst board
back to reveal the
second board
6. Loosen the two screws
on the right of the
second board and re-
move the ground wires
underneath.
7. Using a hex key
remove the two screws
that attach tothe
alluminum frame.
8. Set the screws aside
and remove the PCB
from the frame.

Page 9
Remove the
Handwheel Cover
1. Unscrew the three
screws from the belt
cover. Remove the cov-
er and set aside with
the screws for later use.
Remove the Motor
Belt
1. Use a hex key to
loosen (Do not
remove) the motor
adjustment bolts.
2. Raise the motor
bracket, remove the
belt, adn then lower the
motor back in place.
loosen motor
adjustment bolts

Page 10
Remove the Motor
1. Hold on to the
motor with one hand,
and remove the motor
adjustment bolts.
2. Remove the motor and
motor cable from the
machine. Set aside for
later use.
Remove the Rocker
Arm Covers
1. Remove the ve screws
from the rear access
cover and remove the
cover. Set aside for later
use.
2. Remove the four
screws from the rocker
arm access cover and
remove the cover. Set
aside for later use.