Racal Instruments 1260-60 User manual

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Instra

1260 VXI
SWITCHING CARD
1260-60
18GHz MICROWAVE
SWITCH MODULE
PUBLICATION NO. 980673-011
RACAL INSTRUMENTS
Racal Instruments, Inc.
4 Goodyear St., Irvine, CA 92618-2002
Tel: (800) RACAL-ATE, (800) 722-2528, (949) 859-8999; FAX: (949) 859-7139
Racal Instruments, Ltd.
480 Bath Road, Slough, Berkshire, SL1 6BE, United Kingdom
Tel: +44 (0) 1628 604455; FAX: +44 (0) 1628 662017
Racal Systems Electronique S.A.
18 Avenue Dutartre, 78150 LeChesnay, France
Tel: +33 (1) 3923 2222; FAX: +33 (1) 3923 2225
Racal Systems Elettronica s.r.l.
Strada 2-Palazzo C4, 20090 Milanofiori Assago, Milan, Italy
Tel: +39 (0)2 5750 1796; FAX +39 (0)2 5750 1828
Racal Elektronik System GmbH.
Technologiepark Bergisch Gladbach, Friedrich-Ebert-Strasse, D-51429 Bergisch Gladbach, Germany
Tel.: +49 2204 8442 00; FAX: +49 2204 8442 19
Racal Australia Pty. Ltd.
3 Powells Road, Brookvale, NSW 2100, Australia
Tel: +612 9936 7000, FAX: +612 9936 7036
Racal Electronics Pte. Ltd.
26 Ayer Rajah Crescent, 04-06/07 Ayer Rajah Industrial Estate, Singapore 0513.
Tel: +65 7792200, FAX: +65 7785400
Racal Instruments, Ltd.
Unit 5, 25F., Mega Trade Center, No 1, Mei Wan Road, Tsuen Wan, Hong Kong, PRC
Tel: +852 2405 5500, FAX: +852 2416 4335
http://www.racalinstruments.com
PUBLICATION DATE: May 8, 2001
Copyright 2001 by Racal Instruments, Inc. Printed in the United States of America. All rights reserved.
This book or parts thereof may not be reproduced in any form without written permission of the publisher.
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WARRANTY STATEMENT
All Racal Instruments, Inc. products are designed and manufactured to exacting standards and in full
conformance to Racal’s ISO 9001 procedures.
For the specific terms of your standard warranty, or optional extended warranty or service agreement, contact
your Racal customer service advisor. Please have the following information available to facilitate service.
1. Product serial number
2. Product model number
3. Your company and contact information
You may contact your customer service advisor by:
E-Mail: Helpdesk@racalinstruments.com
Telephone: +1 800 722 3262 (USA)
+44(0) 8706 080134 (UK)
+852 2405 5500 (Hong Kong)
Fax: +1 949 859 7309 (USA)
+44(0) 1628 662017 (UK)
+852 2416 4335 (Hong Kong)
RETURN of PRODUCT
Authorization is required from Racal Instruments before you send us your product for service or calibration.
Call your nearest Racal Instruments support facility. A list is located on the last page of this manual. If you are
unsure where to call, contact Racal Instruments, Inc. Customer Support Department in Irvine, California, USA
at 1-800-722-3262 or 1-949-859-8999 or via fax at 1-949-859-7139. We can be reached at:
helpdesk@racalinstruments.com.
PROPRIETARY NOTICE
This document and the technical data herein disclosed, are proprietary to Racal Instruments, and shall not,
without express written permission of Racal Instruments, be used, in whole or in part to solicit quotations from
a competitive source or used for manufacture by anyone other than Racal Instruments. The information herein
has been developed at private expense, and may only be used for operation and maintenance reference
purposes or for purposes of engineering evaluation and incorporation into technical specifications and other
documents which specify procurement of products from Racal Instruments.
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FOR YOUR SAFETY
Before undertaking any troubleshooting, maintenance or exploratory procedure, read carefully the
WARNINGS and CAUTION notices.
This equipment contains voltage hazardous to human life and safety, and is capable of inflicting
personal injury.
If this instrument is to be powered from the AC line (mains) through an autotransformer, ensure
the common connector is connected to the neutral (earth pole) of the power supply.
Before operating the unit, ensure the conductor (green wire) is connected to the ground (earth)
conductor of the power outlet. Do not use a two-conductor extension cord or a three-prong/two-
prong adapter. This will defeat the protective feature of the third conductor in the power cord.
Maintenance and calibration procedures sometimes call for operation of the unit with power
applied and protective covers removed. Read the procedures and heed warnings to avoid “live”
circuit points.
Before operating this instrument:
1. Ensure the instrument is configured to operate on the voltage at the power source. See
Installation Section.
2. Ensure the proper fuse is in place for the power source to operate.
3. Ensure all other devices connected to or in proximity to this instrument are properly grounded or
connected to the protective third-wire earth ground.
If the instrument:
- fails to operate satisfactorily
- shows visible damage
- has been stored under unfavorable conditions
- has sustained stress
Do not operate until performance is checked by qualified personnel.
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6/98 Addendum Page 1
NOTE FOR SYSTEMS WITH 1260-OPT 01T
The “Module-Specific Syntax” section of this manual shows the command syntax for the 1260-01S
Smart Card. If you are using the newer 1260-01T Smart Card, the commands will NOT work as
shown.
Consult the 1260-01T Manual for a description of the commands which may be used with the 1260-
01T Smart Card.
The channel numbers described in this manual are valid for the 1260-01T. The channel
numbers continue to be used for the 1260-01T.
The syntax of the commands which use channel numbers has changed for those cards
controlled by the 1260-01T.
The new syntax used to close a channel is:
CLOSE (@ <module address> ( <channel> ) )
For example, with for a relay module whose <module address> is set to 7, closing
<channel> 0 is performed with the command:
CLOSE (@ 7 (0))
Using the older 1260-01S, the command would be (as shown in this manual):
CLOSE 7.0
Many other command syntax differences exist. Please consult chapter 2 of the 1260-01T
manual for a description of the commands which are available for the 1260-01T.
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6/98 Addendum Page 2
Control Information for the 1260-60
The following information describes the control-register-to-relay-channel mapping for a 1260-60 Relay
Module. This information may be used to control a 1260-60 when using a 1260-01T in the register-based
mode of operation.
There are two types of relays which populate the 1260-60 module. The standard relays (channels 0 through
111), are each controlled by a single bit within an 8-bit Control Register. Each of these relays is controlled by
setting or clearing a single bit within a Control Register. Control Registers on the module operate 8 channels
simultaneously. There are eight control bits per Control Register. Setting the bit to a 1 closes the relay;
setting the bit to a 0 opens the relay.
The RF relays (channels 200, 201, and 202) are each controlled by 2 bits. Each of these relays is a latching
relay. One bit is pulsed to set the relay to the OPEN state, in which the COM output is connected to the
normally closed input. A different bit is pulsed to set the relay to the CLOSED state, where the COM output is
connected to the normally open input. An OPEN or CLOSE control bit must be set high for a minimum of
15 milliseconds before it is deasserted to ensure that the latching relay is actuated.
The table below shows the mapping from logical channels to control bits. The logical channels are used
when operating the relay module in message-based mode. The control bits within the Control Registers are
used to operate the module in register-based mode.
Each Control Register is located 2 addresses from the previous Control Register. That is, each Control
Register is located at an odd address. This is shown in Table 2-2 of the 1260-01T manual. Control Register
0 is located at the “Base A24 Address” for the module. Consult the “Register-Based Operation” Section of
Chapter 2 of the 1260-01T manual for a description of calculating control register addresses.
Channel Control Register Control Bit
003
107
213
317
423
527
633
737
802
906
10 1 2
11 1 6
100 0 1
101 0 5
102 1 1
103 1 5
104 2 1
105 2 5
106 3 1
107 3 5
108 0 0
109 0 4
110 1 0
111 1 4
200 4 0 (CLOSE)
1 (OPEN)
201 4 2 (CLOSE)
3 (OPEN)
202 4 4 (CLOSE)
5 (OPEN)
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User Manual 1260-60A/B
i
Table of Contents
Chapter 1
INTRODUCTION.........................................................................................................................1-1
1260-60A/B Module Specification..............................................................................................1-1
Specifications............................................................................................................................1-2
1X12 Switch Arrays Specifications ............................................................................................1-3
General .....................................................................................................................................1-4
Chapter 2
INSTALLATION INSTRUCTION..................................................................................................2-1
Unpacking and Inspection.........................................................................................................2-1
Reshipment Instructions............................................................................................................2-1
Option 01 Installation.................................................................................................................2-1
Module Installation.....................................................................................................................2-1
Relay Bank Configuration..........................................................................................................2-2
Sink/Source Configuration.....................................................................................................2-2
Power - Bank A......................................................................................................................2-2
Power - Bank B......................................................................................................................2-2
Chapter 3
MODULE SPECIFIC SYNTAX.....................................................................................................3-1
1260-60A/B Syntax....................................................................................................................3-1
Commands ............................................................................................................................3-2
OPEN.................................................................................................................................3-2
CLOSE...............................................................................................................................3-2
PDATAOUT........................................................................................................................3-2
PSETUP.............................................................................................................................3-3
SETUP...............................................................................................................................3-3
Standard Features.................................................................................................................3-3
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User Manual 1260-60A/B
ii
Chapter 4
CONNECTOR PIN CONFIGURATION........................................................................................ 4-1
RF Relays ................................................................................................................................. 4-1
Relay Banks.............................................................................................................................. 4-1
Chapter 5
THEORY OF OPERATION.......................................................................................................... 5-1
PCB Assemblies ....................................................................................................................... 5-1
Chapter 6
DRAWINGS ................................................................................................................................ 6-1
Chapter 7
PARTS LIST................................................................................................................................ 7-1
Chapter 8
OPTIONAL HARNESS ASSEMBLIES......................................................................................... 8-1
Chapter 9
PRODUCT SUPPORT.................................................................................................................9-1
Product Support........................................................................................................................ 9-1
Reshipment Instructions............................................................................................................ 9-1
Support Offices......................................................................................................................... 9-2
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User Manual 1260-60A/B
iii
List of Figures
Figure 1-1, 1260-60 ......................................................................................................................1-1
Figure 4-1, 1260-60A/B Front Panel .............................................................................................4-2
Figure 4-2, Relay Bank Pin Configuration.....................................................................................4-3
Figure 4-3, Internal Supply Sink Driver Example...........................................................................4-4
Figure 4-3, External Supply Sink Driver Example..........................................................................4-4
Figure 4-3, Internal Supply Source Driver Example ......................................................................4-5
Figure 4-3, External Supply Source Driver Example .....................................................................4-5
List of Tables
Table 4-1, 1260-60A,B Pin Assignments ......................................................................................4-3
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User Manual 1260-60A/B
iv
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User Manual 1260-60A/B
Introduction 1-1
Chapter 1
INTRODUCTION
1260-60A/B
Module
Specification
The 1260-60A,B consists of three 1P2T, 18GHz switches and two
1X12 switches. The 1x12 switches are used to drive external
relays, although other applications are possible.
Figure 1-1, 1260-60
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User Manual 1260-60A/B
Introduction 1-2
Specifications
Frequency Range DC to 180Hz
Maximum Continuous Wave
Power per Channel
(Cold Switching)
100MHz 400W
10Hz 150W
100Hz 50W
180Hz 40W
User Connectors on Module SMA - Caution:
Mating connector engagement
should not exceed 9in. lbs.
torque maximum.
Recommended Torque
Wrench: Wiltron Model 01-
201, 8in. lbs.
RF Impedance 50Ω, nominal
Termination 50Ω, nominal (1260-60B only)
Insertion Loss, dB Max 0.2 DC-4GHz
0.3 40Hz- 80Hz
0.4 80Hz- 12GHz
0.5 120Hz- 180Hz
Isolation, dB Mm 80 DC-4Ghz
70 4GHz-8Ghz
60 8 0Hz - 18GHz
VSWR, Max 1.2:1 DC-4GHz
1.3:1 4GHz-8Ghz
1.4:1 8GHz-12Ghz
1.5:1 12GHz-18GHz
Minimum Option 01
Hardware Revision 401901-005 Rev. B
Minimum Option 01
Firmware Revision 231417-001, Rev. D
231417-002, Rev. D
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User Manual 1260-60A/B
Introduction 1-3
1X12 Switch
Arrays
Specifications
User Connector 34-Pin Connector. Body Part
#601855-034, Solder Type Pins
#601857
Number of Banks 2
Number of Switches per Bank 12, 1-wire
Relay Driver Configurations
(User Configurable) Source Driver, External Supply
Source Driver, VXI +5V Supply
Source Driver, VXI +12V Supply
Source Driver, VXI +24V Supply
Sink Driver, External Supply
Sink Driver, VXI +5V Supply
Sink Driver, VXI +12V Supply
Sink Driver, VXI +24V Supply
(External flyback-suppression diodes are required when switching inductive loads.)
Maximum Total VXI Current
Available to Drive External
Loads
+24V
+12V
+5V
.75A (May be further limited by
mainframe capability)
1A (May be further limited by
mainframe capability)
2A (May be further limited by
mainframe capability)
Maximum Current per Bank 2A (Internal or External Supply)
Maximum Current per Switch .5A
Maximum Switchable Voltage 30V, DC Only
Maximum Switchable Power 30W
Path Resistance
Worst Case
End of Life <1.8Ω
<2.7Ω
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User Manual 1260-60A/B
Introduction 1-4
General
Power Requirements (Ipm)
+5V
+12V
+24V
0.4A (2.8 A with Option 01
installed) plus current drawn by
external loads on 1x12 relay
banks
60mA per energized microwave
relay (-60A) 130mA per
energized microwave relay (-
60B)
10mA per relay (energized)
plus current drawn by external
loads on 1x12 relay banks
Cooling Requirements
Airflow 4.0 L/S at 0.5rnm of H2O
Weight 3.7 lbs (1.67 Kg)
4.0 lbs (1.81 Kg) Option 01
installed
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User Manual 1260-60A/B
Installation Instructions 2-1
Chapter 2
INSTALLATION INSTRUCTION
Unpacking and
Inspection 1. Before unpacking the switching module, check the exterior
of the shipping carton for any signs of damage. All
irregularities should be noted on the shipping bill.
2. Remove the instrument from its carton, preserving the
factory packaging as much as possible.
3. Inspect the switching module for any defect or damage.
Notify the carrier immediately if any damage is apparent.
4. Have a qualified person check the instrument for safety
before use.
Reshipment
Instructions 1. Use the original packing if it is necessary to return the
switching module to Racal Instruments for calibration or
servicing. The original shipping carton and the
instrument's plastic foam will provide the necessary
support for safe reshipment.
2. If the original packing is unavailable, wrap the switching
module in plastic sheeting and use plastic spray foam to
surround and protect the instrument.
3. Reship in either the original or a new, sturdy shipping
carton.
Option 01
Installation Installation of the Option 01 into the 1260-60A,B is described in
the Installation section of the 1260-Series VXI Switching Cards
Manual.
Module
Installation Installation of the 1260-60A,B Switching Module into a VXI
mainframe, including the setting of DIP switches, is described in
the Installation section of the 1260 Series VXI Switching Cards
Manual. The ID byte DIP switches should be set as follows:
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User Manual 1260-60A/B
Installation Instructions 2-2
1260-60 (A or B) 5=ON 6=ON
Note that incorrect setting of the ID byte DIP switches will cause
an incorrect module ID to be reported to the user in response to
a PDATAOUT command. All other module functionality is
unaffected by the setting of the ID byte switches.
Relay Bank
Configuration If two banks of DC relays are to be used, various internal
jumpers must be installed. Examples of four possible
configurations are shown in Figures 4-3 through 4-6. The card is
shipped from the factory without any jumpers installed.
To access the jumpers, remove the right side cover from the
module. The jumpers are located on the large PCB Assembly.
There are two banks of relays. Each bank is configured
independently, and the two configurations do not have to match.
The banks are designated Bank A and Bank B.
Sink/Source
Configuration
A sink driver connects its output to ground to energize a load; a
source connects its output to B+ to energize a load. Eight push-
on jumpers are to be installed as shown below:
Bank A Source Driver:W5
Bank A Sink Driver: W6
Bank B Source Driver:W11
Bank B Sink Driver: W12
Power - Bank A If an external supply is to be used, the jumpers at locations W3
and W4 are to be removed. If the VXI +5 V supply is to be used,
eight jumpers are to be installed at location W3 (1-2, 3-4, 5-6,
etc.). If the VXI +12 V supply is to be used, three jumpers are to
be installed at location W4 (1-2, 3-4, and 5-6). If the VXI +24 V
supply is to be used, the three jumpers are to be installed at
location W4 (11-12, 13-14, 15-16).
Power - Bank B If an external supply is to be used, the jumpers at locations W8
and W9 are to be removed. If the VXI +5 V supply is to be used,
eight jumpers are to be installed at location W8 (1-2, 3-4, 5-6,
etc.). If the VXI +12 V supply is to be used, three jumpers are to
be installed at location W9 (1-2, 3-4, and 5-6). If the VXI +24 V
supply is to be used, three jumpers are to be installed at location
W9 (11-12, 13-14, 15-16).
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User Manual 1260-60A/B
Installation Instructions 2-3
The right cover can now be reinstalled on the module.
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User Manual 1260-60A/B
Installation Instructions 2-4
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User Manual 1260-60A/B
Module Specific Syntax 3-1
Chapter 3
MODULE SPECIFIC SYNTAX
1260-60A/B
Syntax The Module Specific Syntax for the 1260-6A,B module is as
follows:
<mod addr>.<bank no><relay no>
where <mod addr> is the address of the 1260-60A,B.
NOTE
The <mod addr> used here is NOT the VXIbus
defined logical address of the 1260 Series Master. It
is peculiar to the 1260 Series and describes the
switching module in relation to the 1260 Master. This
address corresponds to the binary value of the
switch setting of SW1 on the switching module PCB.
<bank no> is a reference to the bank of the relay to be switched.
It is a single digit number.
The <bank no> refers to the following relay banks:
0 1x12BankA
1 1x12BankB
2 1x2 Relays S1, S2, S3
<relay no> refers to the relay to be operated. This is a two-digit
number. For Bank A and Bank B, this value must be between 00
and 11. For relay S1 it is 00, for S2-01, and for S3-02. Note the
leading 0 for relays 00 through 09 is required.
Refer to Figures 4-1, 4-2, and Table 4-1 for banks, relay
numbers, and connector pins for the 1260-60A,B module.
If more than one connection is to be made or broken on the
1260-60A,B with contiguous relays, the following format is
supported:
<mod addr>.<bank no><relay no>-<bank no><relay no>
Multiple groups of relays can be specified on a single command
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