Racal Instruments 1260-12 User manual

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RACAL INSTRUMENTS
1260-12
ACTUATOR RELAY
PUBLICATION NO. 980673-001
EADS North America Defense Test and Services, Inc.
4 Goodyear, Irvine, CA 92618
Tel: (800) 722-2528, (949) 859-8999; Fax: (949) 859-7139
http://www.eads-nadefense.com
PUBLICATION DATE: June 24, 1998
Copyright 1993 by EADS North America Defense Test and Services, Inc. Printed in the United States of America. All
rights reserved. This book or parts thereof may not be reproduced in any form without written permission of the
publisher.

THANK YOU FOR PURCHASING THIS
EADS NORTH AMERICA DEFENSE TEST AND SERVICES PRODUCT
For this product, or any other EADS North America Defense Test and Services, Inc. product that
incorporates software drivers, you may access our web site to verify and/or download the latest driver
versions. The web address for driver downloads is:
http://www.eads-nadefense.com/downloads
If you have any questions about software driver downloads or our privacy policy, please contact us at
WARRANTY STATEMENT
All EADS North America Defense Test and Services, Inc. products are designed and manufactured to
exacting standards and in full conformance to EADS ISO 9001:2000 processes.
This warranty does not apply to defects resulting from any modification(s) of any product or part without
EADS North America Defense Test and Services, Inc. express written consent, or misuse of any product or
part. The warranty also does not apply to fuses, software, non-rechargeable batteries, damage from battery
leakage, or problems arising from normal wear, such as mechanical relay life, or failure to follow instructions.
This warranty is in lieu of all other warranties, expressed or implied, including any implied warranty of
merchantability or fitness for a particular use. The remedies provided herein are buyer’s sole and exclusive
remedies.
For the specific terms of your standard warranty, or optional extended warranty or service agreement, contact
your EADS North America Defense Test and Services, Inc. customer service advisor. Please have the
following information available to facilitate service.
1. Product serial number
2. Product model number
3. Your company and contact information
You may contact your customer service advisor by:
E-Mail: [email protected]
Telephone: +1 800 722 3262 (USA)
Fax: +1 949 859 7309 (USA)

RETURN of PRODUCT
Authorization is required from EADS North America Defense Test and Services, Inc. before you send us your
product for service or calibration. Call or contact the Customer Support Department at 1-800-722-3262 or 1-
PROPRIETARY NOTICE
This document and the technical data herein disclosed, are proprietary to EADS North America Defense Test
and Services, Inc., and shall not, without express written permission of EADS North America Defense Test
and Services, Inc., be used, in whole or in part to solicit quotations from a competitive source or used for
manufacture by anyone other than EADS North America Defense Test and Services, Inc. The information
herein has been developed at private expense, and may only be used for operation and maintenance
reference purposes or for purposes of engineering evaluation and incorporation into technical specifications
and other documents which specify procurement of products from EADS North America Defense Test and
Services, Inc.
DISCLAIMER
Buyer acknowledges and agrees that it is responsible for the operation of the goods purchased and should
ensure that they are used properly and in accordance with this handbook and any other instructions provided
by Seller. EADS North America Defense Test and Services, Inc. products are not specifically designed,
manufactured or intended to be used as parts, assemblies or components in planning, construction,
maintenance or operation of a nuclear facility, or in life support or safety critical applications in which the
failure of the EADS North America Defense Test and Services, Inc. product could create a situation where
personal injury or death could occur. Should Buyer purchase EADS North America Defense Test and
Services, Inc. product for such unintended application, Buyer shall indemnify and hold EADS North America
Defense Test and Services, Inc., its officers, employees, subsidiaries, affiliates and distributors harmless
against all claims arising out of a claim for personal injury or death associated with such unintended use.

FOR YOUR SAFETY
Before undertaking any troubleshooting, maintenance or exploratory procedure, read carefully the
WARNINGS and CAUTION notices.
This equipment contains voltage hazardous to human life and
safety, and is capable of inflicting personal injury.
If this instrument is to be powered from the AC line (mains) through an
autotransformer, ensure the common connector is connected to the neutral (earth
pole) of the power supply.
Before operating the unit, ensure the conductor (green wire) is connected to the
ground (earth) conductor of the power outlet. Do not use a two-conductor extension
cord or a three-prong/two-prong adapter. This will defeat the protective feature of the
third conductor in the power cord.
Maintenance and calibration procedures sometimes call for operation of the unit with
power applied and protective covers removed. Read the procedures and heed
warnings to avoid “live” circuit points.
Before operating this instrument:
1. Ensure the proper fuse is in place for the power source to operate.
2. Ensure all other devices connected to or in proximity to this instrument are properly grounded or
connected to the protective third-wire earth ground.
If the instrument:
- fails to operate satisfactorily
- shows visible damage
- has been stored under unfavorable conditions
- has sustained stress
Do not operate until, performance is checked by qualified personnel.


This page was left intentionally blank.

1260-12 User Manual
Addendum Page 6/98 1
NOTE FOR SYSTEMS WITH 1260-OPT 01T
The “Module-Specific Syntax” section of this manual shows the command syntax for the 1260-01S
Smart Card. If you are using the newer 1260-01T Smart Card, the commands will NOT work as
shown.
Consult the 1260-01T Manual for a description of the commands which may be used with the
1260-01T Smart Card.
The channel numbers described in this manual are valid for the 1260-01T. The channel numbers
continue to be used for the 1260-01T.
The syntax of the commands which use channel numbers has changed for those cards controlled
by the 1260-01T.
The new syntax used to close a channel is:
CLOSE (@ <module address> ( <channel> ) )
For example, with for a relay module whose <module address> is set to 7, closing <channel> 0 is
performed with the command:
CLOSE (@ 7 (0))
Using the older 1260-01S, the command would be (as shown in this manual):
CLOSE 7.0
Many other command syntax differences exist. Please consult chapter 2 of the 1260-01T manual
for a description of the commands which are available for the 1260-01T.

1260-12 User Manual
2 Addendum Page 6/98
Control Information for the 1260-12
The following information describes the control-register-to-relay-channel mapping for a 1260-12
Relay Module. This information may be used to control a 1260-12 when using a 1260-01T in the
register-based mode of operation.
Each relay on this module is controlled by setting or clearing a single bit within a Control Register.
Control Registers on the module operate 8 channels simultaneously. There are eight control bits
per Control Register. Setting the bit to a 1 closes the relay; setting the bit to a 0 opens the relay.
The table below shows the mapping from logical channels to control bits. The logical channels
are used when operating the relay module in message-based mode. The control bits within the
Control Registers are used to operate the module in register-based mode.
Each Control Register is located 2 addresses from the previous Control Register. That is, each
Control Register is located at an odd address. This is shown in Table 2-2 of the 1260-01T
manual. Control Register 0 is located at the “Base A24 Address” for the module. Consult the
“Register-Based Operation” Section of Chapter 2 of the 1260-01T manual for a description of
calculating control register addresses.
Channel Control Register Control Bit
0 0 0
1 0 1
2 0 2
3 0 3
4 0 4
5 0 5
6 0 6
7 0 7
8 1 0
9 1 1
10 1 2
11 1 3
12 1 4
13 1 5
14 1 6
15 1 7
16 2 0
17 2 1
18 2 2
19 2 3

1260-12 User Manual
i
Table of Contents
Chapter 1............................................................................................................................ 1-1
MODULE SPECIFICATION.......................................................................................................... 1-1
Introduction................................................................................................................................. 1-1
Specifications.............................................................................................................................. 1-1
DC Performance ......................................................................................................................... 1-1
AC Performance.......................................................................................................................... 1-1
General ....................................................................................................................................... 1-2
Chapter 2............................................................................................................................ 2-1
INSTALLATION INSTRUCTIONS................................................................................................ 2-1
Unpacking and Inspection........................................................................................................... 2-1
Reshipment Instructions ............................................................................................................. 2-2
Option 01 Installation.................................................................................................................. 2-2
Module Installation...................................................................................................................... 2-2
Chapter 3............................................................................................................................ 3-1
MODULE SPECIFIC SYNTAX ..................................................................................................... 3-1
General ....................................................................................................................................... 3-1
Syntax......................................................................................................................................... 3-1
PSETUP Command ................................................................................................................ 3-2
PDATAOUT Command........................................................................................................... 3-2

1260-12 User Manual
ii
Chapter 4.............................................................................................................................4-1
OPTIONAL HARNESS ASSEMBLIES ..........................................................................................4-1
Chapter 5.............................................................................................................................5-1
PRODUCT SUPPORT ..................................................................................................................5-1
Product Support...........................................................................................................................5-1
Warranty ......................................................................................................................................5-1

1260-12 User Manual
iii
List of Figures
Figure 2-1, 1260-12 ........................................................................................................................ 2-1
Figure 3-1, Relay Diagram.............................................................................................................. 3-2
Figure 3-2, 1260-12 Wiring Diagram............................................................................................... 3-3
Figure 3-3, 1260-12 Wiring Diagram (continued)............................................................................ 3-4
Figure 3-4, 1260-12 Pin Connections.............................................................................................3-5

1260-12 User Manual
iv
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1260-12 User Manual
EADS North America Defense Module Specification 1-1
Test and Services, Inc. ©1993
Chapter 1
MODULE SPECIFICATION
Introduction The 1260-12 Relay Actuator Module is a 20-channel double-pole,
double-throw switching module.
Specifications User Connector Quick Disconnect
Maximum Switchable Voltage 220 VDC, 250 VAC
(Terminal-Terminal or Terminal-Chassis) RMS
Maximum Switchable Current 2 A DC or RMS
Maximum Switchable Power 60 W DC, 62.5 VA AC
Per Channel
DC Performance Path Resistance 200 mΩat 2A
Isolation >109Ω
AC Performance Capacitance
Open Channel <25 pF
Channel-Chassis <25 pF
Hi-Lo <50 pF
Bandwidth, (-3 dB, 50ΩTermination) 35 MHz (typical)
Insertion Loss, (50ΩTermination) <.20 dB at 100 kHz
<.25 dB at 1 MHz
<0.5 dB at 10 MHz
Crosstalk, (50ΩTermination) <-75 dB at 100 kHz
<-60 dB at 1 MHz
<-40 dB at 10 MHz

1260-12 User Manual
Module Specification 1-2 EADS North America Defense
Test and Services, Inc. ©1993
General Cooling
Airflow 1.0 liter/sec
Backpressure 0.05 mm H2O
Cooling (With Option 01S/T)
Airflow 2.0 liters/sec
Backpressure 0.2 mm H2O
Power Requirements +5V:0.4A (2.8A with Option 01
installed)
+24V: 10 mA per energized relay
Weight 1.17 kg (2.59 lbs)
1.30 kg (2.87 lbs) with Option 01
installed
Minimum Option 01 Firmware
Revision 17.1

1260-12 User Manual
EADS North America Defense Installation Instructions 2-1
Test and Services, Inc. ©1993
Chapter 2
INSTALLATION INSTRUCTIONS
Unpacking and
Inspection 1. Remove the 1260-12 module and inspect it for damage. If any
damage is apparent, inform the carrier immediately. Retain
shipping carton and packing material for the carrier’s
inspection.
2. Verify that the pieces in the package you received contain the
correct 1260-12 module option and the 1260-12 Users Manual.
Notify EADS North America Defense Test and Services, Inc. if
the module appears damaged in any way. Do not attempt to
install a damaged module into a VXI chassis.
3. The 1260-12 module is shipped in an anti-static bag to prevent
electrostatic damage to the module. Do not remove the module
from the anti-static bag unless it is in a static-controlled area.
Figure 2-1, 1260-12

1260-12 User Manual
Installation Instructions 2-2 EADS North America Defense
Test and Services, Inc. ©1993
Reshipment
Instructions 1. Use the original packing when returning the switching module
to EADS North America Defense Test and Services, Inc. for
calibration or servicing. The original shipping carton and the
instrument's plastic foam will provide the necessary support for
safe reshipment.
2. If the original packing material is unavailable, wrap the
switching module in an ESD Shielding bag and use plastic
spray foam to surround and protect the instrument.
3. Reship in either the original or a new shipping carton.
Option 01
Installation Installation of the Option 01 into the 1260-12 is described in the
Installation section of the 1260 Series VXI Switching Cards
Manual.
Module
Installation Installation of the 1260-12 Switching Module into a VXI
mainframe, including the setting of DIP switches, is described in
the Installation section of the 1260 Series VXI Switching Cards
Manual. The ID byte DIP switches, SW1-5 and SW1-6, should
both be set to OFF.

1260-12 User Manual
EADS North America Defense Module Specific Syntax 3-1
Test and Services, Inc. ©1993
Chapter 3
MODULE SPECIFIC SYNTAX
General The Module Specific Syntax for the 1260-12 is required in the use
of the OPEN and CLOSE commands. It will also appear in data
output by the Master in response to the PDATAOUT and
PSETUP commands.
NOTE:
The 1260-12 Relay Actuator Module is supported by Option
01 Operating Systems at Revision levels 2.1 and above.
Syntax The Module Specific Syntax for the 1260-12 Relay Actuator
module is as follows:
<module address>.<channel>
where <module address> is the address.
<channel> is the reference number of the relay to be
closed, value 0 - 19.
NOTE:
The <module address> used here is not the VXIbus defined
logical address of the 1260 Master. It is peculiar to the 1260
Series and describes the switching module in relation to the
Master. This address corresponds to the binary value of the
switch setting of SW1 on the switching module PCB.
Each <channel> is a double-pole, double-throw relay with two
normally open and two normally closed connections. The
connections are between the Common and the Open pins if the
<channel> is OPEN, and between the Common and the Closed
pins if the <channel> is CLOSED. The pin connections made by
each CLOSE <card address>.<channel> command are given in
Figure 3-2.

1260-12 User Manual
Module Specific Syntax 3-2 EADS North America Defense
Test and Services, Inc. ©1993
Figure 3-1, Relay Diagram
PSETUP
Command
The PSETUP command causes the specified module setup to be
displayed as a response. The syntax used is:
PSETUP <module address>[;<module address>]
[;<module address>]
where <module address> is the switch card address.
The responses to the PSETUP command for the 1260-12 Relay
Actuator Module are as follows:
<module address>.1260-12 RELAY ACTUATOR MODULE
<module address>.BBM
<module address>.END
The response to the PSETUP command consists of a header on
the first line. The header describes the model number. The next
line designates the setup mode for the scanning which, by
default, is Break-Before-Make (BBM). The last line containing
the “END” characters denotes no more information to report.
PDATAOUT
Command
The PDATAOUT command causes the specified module to
transmit the state of the CLOSED relays (within the switching
module) to the 1260 Controller. The syntax used is:
PDATAOUT <module address>[;<module address>]
[;<module address>]
The responses to the PDATAOUT command are as follows:
<module address>.1260-12 RELAY ACTUATOR MODULE

1260-12 User Manual
EADS North America Defense Module Specific Syntax 3-3
Test and Services, Inc. ©1993
<module address>.<channel>[,<channel>][,<channel>]......
<module address>.END
The response to the PDATAOUT command consists of a header
on the first line, as with the PSETUP response. The next line
details the channels currently closed on the module, and is blank
when no channels are closed. Again, the last line is denoted by
the "END" string of characters.
Figure 3-2, 1260-12 Wiring Diagram
Table of contents