Raider Outboards Raider 40 HP User manual

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RAIDEROutboards
MULTI-FUEL SUBMERSIBLE ELECTRIC START OUTBOARD ENGINES
The Raider series of outboard motors are dedicated to the Marine Raiders established by the United
States Marine Corps during WWII and are said by many to be the first United States special operations
force. Handpicked from the elite, these men were given specialized training and the best equipment.
They distinguished themselves during the conduct of clandestine amphibious landings, utilizing small
inflatable boats, operating behind enemy lines in direct support of combat operations in the Central
Pacific and Solomon Islands. Even though the Raiders were disbanded at the close of WWII the need for
specially trained warfighters and the requirements for specialized equipment did not. Today’s Special
Operations Forces (SOF) under the United States Special Operation Command (USSOCOM) are expected
to conduct similar and far more demanding missions, to that end and with those warfighters in mind the
Raider (OBM) is specifically developed for SOF that routinely operate within the often unforgiving, highly
demanding, dynamic maritime environment.
WHO WE ARE
•Raider Outboards, Inc. is a-US owned and operated company based in Central Florida near
Kennedy Space Center, located in the Space Port Commerce Park. We design and produce multi-
fuel, submersible, lightweight outboard motors and associated parts that include a Safety Jet;
transom plates; carts and transportation cages. Our markets include Department of Defense
(DOD), Other Government Agencies (OGA), National and Local Law Enforcements and First
Responder Services, Search & Rescue and commercial/retail.
•The Raider patented Safety Jet can be purchased in a kit which retrofits a propeller drive to a jet
pump system. The Safety Jet was designed to improve safety for swimmers and divers in both
real-world and training situations. The Safety Jet is excellent for “brown water” operations where
search and rescue operations routinely happen in which higher probabilities of striking
submerged objects exist. For coastal or beaching operations in unfamiliar waters it provides
additional protection from rocks or coral easily absorbing hits that could ruin propellers when
moving to and from a beach landing site.
•Raider also provides a series of transom plates that are attached to the transom of the Combat
Rubber Raiding Craft (CRRC). The transom plates have single and dual motor configurations. The
transom plates provide centerline alignment and safety if the motor clamps loosen under
vibration. Specialty items like extended handles, extended fuel hose connections, outboard
motor carts and transportation cages are also available.

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WHAT WE ARE ABOUT
Raider Outboards develops, manufactures, and provides technical support services for highly reliable
outboard motors for today’s warfighter. Our designs are field proven, and add capacity and capability to
perform the most difficult and demanding maritime missions. Features include;
•Simple and Robust.
•System Redundancy.
•Minimized Electronics.
•Air droppable.
•Bagless submersion.
•Superior dewatering.
•Leader in horsepower to weight ratio.
•25% better fuel efficiency than any other motor in its class.
•Easy to maintain and troubleshoot.
OUR MISSION
Raider Outboards will provide and deliver the most reliable premium products, hands on training, and
highest quality to the customer and serve as the premier outboard motor company to the U.S. Military;
while honoring those who protect, defend, and support our communities and our country.
Chris Woodruff
Director of Engineering
Raider Outboards Inc.
[email protected]om
321-567-2309

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YOUR RAIDER OUTBOARD MOTOR
a. The Raider R40ES-002 NSN 3H 2805-01-652-3067 outboard motor is designed specifically for and
specially manufactured for the Department of Defense for use as the main propulsion system on
Combat Rubber Raiding Craft (CRRC). The Raider brings additional capability far superior to any
other motor in its class. This motor can be submerged, without bagging, for extended periods
and quickly restarted; operates on multiple fuels; equipped with an electric start feature utilizing
an engine start battery located under the cowling.
b. We would like to emphasize that optimum motor operational performance can only be assured
on the condition that this manual is read through in its entirety and the maintenance routines
described later are followed carefully. Should difficulty arise with the motor, please follow the
troubleshooting procedures listed throughout the specified sections within this manual. For any
other issues, questions, or concerns please call 321-567-2306 or contact
[email protected] where our trained staff of subject matter experts will
provide you with any assistance required.
OWNER REGISTRATION AND IDENTIFICATION
a. This Raider outboard has been purchased by the Department of Defense. Every motor has been
delivered under Form DD-240 which contains individual Serial Numbers and Raider Outboards
has a record of every motor delivered.
b. Serial Number: In the space provided below, please record the outboard motor's serial number
which is indicated on the starboard side of the cylinder block. The serial number will be needed
in ordering spare parts.
c. Serial Number: _______________________________________________________

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LIMITED WARRANTY
a. Raider Outboards Motors are fully guaranteed against defective materials and workmanship for
the period from the date of the Form DD-240 for one year. The limited warranty will not apply to
the normal wear and tear of parts, adjustments, tune-ups, or to any damage caused by:
1. Use or operation NOT conforming to the instructions described in this owner's manual.
2. Damaged caused as a result of parachute failure or improper parachute rigging.
3. Damage, Deterioration, or Corrosion resulting in motor failure due to improper conduct of
Pre and Post Operations Checks. The Raider 40 HP Outboard must be flushed with fresh water
and washed down after use.
4. Improper dewatering. Damage caused by failure to adhere to the dewatering procedures.
5. Damage from accidents, collisions, contact with foreign materials, or submersion without
cleaning.
6. Growth of marine organisms on motor surfaces that exceeds recommended submergibility
times or left in the water between operational periods.
7. Any other careless use or operation issues. (Battery unplugged when not in use)
8. Normal deterioration.
b. The limited warranty does not cover maintenance items. The following items are some examples
not covered by the limited warranty.
c. Spark plugs, anodes, trim-tab, propeller, fuel filter, Starter rope, split-pin, bolt/nut washer, wire
cable. Rubber goods: pump impeller. Oil seal, "O"-ring, fuel line, primer bulb, etc., vinyl tube.
d. The limited warranty will cover only your Raider Outboards 40HP and will not cover the craft the
motor is mounted on, the trailer, equipment, or accessories associated with the product.

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THIS MANUAL
a. This owner’s manual provides information that is needed for inspection, procedures to prepare
the motor for an operational cycle, preventative maintenance and troubleshooting of the Raider
Outboards 40HP. Additional information about specific systems and parts are described within
the service and parts manuals. These manuals including this one may be found on the Raider
Outboards web site raideroutboards.com and may be downloaded for convenience. Should
additional information be required please call or email customer service department at 321-567-
2306 or [e-mail].
b. For our users we have built the best outboard motor for long term, it is essential for the
maintainer to prepare the outboard prior to the operational period. To ensure this, the
maintenance and service have to be done properly by a service technician with fundamental
knowledge and skills. This manual is utilized so that our operators can always use their outboard
motor with full satisfaction.

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CONTENTS
GENERAL INFORMATION..................................................................................................................................................1
Safety Information..................................................................................................................................................1
Notice: Danger/Warning/Caution/Note.................................................................................................................1
Emergency Stop Switch ..........................................................................................................................................2
Raider Maintenance Tool Kit ..................................................................................................................................2
Raider Emergency Tool Kit .....................................................................................................................................3
Capabilities/Features..............................................................................................................................................4
Specifications..........................................................................................................................................................6
Components and Controls......................................................................................................................................8
Fuel Requirements .............................................................................................................................................. 18
Hazardous Material Requirements...................................................................................................................... 20
Break-In ............................................................................................................................................................... 21
STANDARD OPERATING PROCEDURES............................................................................................................................. 22
Pre and Post Operations Checks ......................................................................................................................... 22
Pre-Operations Checks ........................................................................................................................................ 23
Operational Checks.............................................................................................................................................. 26
Post Operations Checks....................................................................................................................................... 28
Motor Mounting.................................................................................................................................................. 29
Propeller Selection .............................................................................................................................................. 30
Starting the Raider 40 HP .................................................................................................................................... 31
Maneuvering ....................................................................................................................................................... 34
Trim Adjustments ................................................................................................................................................ 35
Shallow Water Running/Beaching....................................................................................................................... 37
Dewatering .......................................................................................................................................................... 38
Emergency (Tertiary) Starting ............................................................................................................................. 41
MAINTENANCE REQUIREMENTS..................................................................................................................................... 42
Tach/Hour Meter................................................................................................................................................. 43
Spark Plugs........................................................................................................................................................... 44
Carburetor Tuning ............................................................................................................................................... 46
Timing .................................................................................................................................................................. 48
Cylinder Compression Test.................................................................................................................................. 49

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Gear Oil Change................................................................................................................................................... 51
Gearcase Pressure and Vacuum Tests................................................................................................................. 53
TROUBLESHOOTING ..................................................................................................................................................... 54
APPENDICES................................................................................................................................................................ 56
Pre Operations Checklist ..................................................................................................................................... 57
Post Operations Checklist.................................................................................................................................... 61

Raider 40 HP
SECTION 1
Owner’s Manual
General Information
1
GENERAL INFORMATION
SAFETY INFORMATION
As the operator or coxswain of your craft, first and foremost, you are personally responsible for the
safety of the crew, embarked personnel, and any person in the water or in the vicinity of the craft. Safety
is paramount in all operations. Therefore, you should possess thorough knowledge of correct operation
of your craft, its accessories, and the Raider Outboard Motor. This manual details the proper procedures,
correct operation and maintenance of the motor. Additional hands on training courses for both the
operators and technicians are available through Raider.
NOTICE:DANGER/WARNING/CAUTION/NOTE
Before installing, operating or otherwise handling your Raider Outboard Motor, be sure to thoroughly
read and understand this operations section of this manual and carefully follow all of the instructions.
Of particular importance is information preceded by the words "DANGER," "WARNING," "CAUTION," and
"Note." Always pay special attention to such information to ensure safe operation of the outboard motor
at all times.
The following safety statements are found throughout this manual and indicate information which, if
ignored, could result in fatal safety hazards or property damage.
Failure to observe will result in severe personal injury or death, and possibly property damage.
Failure to observe could result in severe personal injury or death, or property damage.
Failure observe could result in personal injury or property damage
This instruction provides special information to facilitate the use or maintenance of the outboard
motor or to clarify important points.