RAMMER RSS05R User manual

Original instructions
3/19
OPERATOR'S MANUAL
OMRSSRENG.319
SCRAP SHEAR
RAMMER RSS05R, RSS08R, RSS11R, RSS15R,
RSS23R, RSS34R, RSS45R, RSS58R, RSS80R

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1. Foreword . . . . . . . . . . . . . . . . . . . . . . . . 4
This manual . . . . . . . . . . . . . . . . . . . . . . 4
Important safety information . . . . . . . . . 5
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . 6
Spare part orders. . . . . . . . . . . . . . . . . . . 6
2. Machine numbers . . . . . . . . . . . . . . . . . . 7
Model and serial number . . . . . . . . . . . . 7
3. Product introduction. . . . . . . . . . . . . . . . 9
Overview. . . . . . . . . . . . . . . . . . . . . . . . . 9
Removal from package . . . . . . . . . . . . . . 9
Lifting instructions . . . . . . . . . . . . . . . . . 9
Main parts . . . . . . . . . . . . . . . . . . . . . . 12
Environmental protection and recycling
policy . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 14
General safety . . . . . . . . . . . . . . . . . . . . 14
Safety instructions . . . . . . . . . . . . . . . . . 14
5. Operation . . . . . . . . . . . . . . . . . . . . . . . 26
Operating instructions. . . . . . . . . . . . . . 26
Daily operation . . . . . . . . . . . . . . . . . . . 28
Mounting and dismounting the product 34
Movement. . . . . . . . . . . . . . . . . . . . . . . 38
Special conditions of use . . . . . . . . . . . . 39
Storage . . . . . . . . . . . . . . . . . . . . . . . . . 39
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . 41
1. Greasing . . . . . . . . . . . . . . . . . . . . . . . . 42
Recommended greases. . . . . . . . . . . . . . 42
Greasing points . . . . . . . . . . . . . . . . . . . 42
2. Carrier hydraulic oil . . . . . . . . . . . . . . . 44
Requirements for hydraulic oil . . . . . . . 44
Oil cooler . . . . . . . . . . . . . . . . . . . . . . . 46
Oil filter . . . . . . . . . . . . . . . . . . . . . . . . 47
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . 49
1. Routine maintenance . . . . . . . . . . . . . . 50
Overview. . . . . . . . . . . . . . . . . . . . . . . . 50
Inspection and maintenance by the
operator . . . . . . . . . . . . . . . . . . . . . . . . 50
Inspection and maintenance by the
dealer . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Maintenance intervals in special
applications. . . . . . . . . . . . . . . . . . . . . . 52
Other maintenance procedures . . . . . . . 52
2. Turning and changing cutting blades . . 53
Wear limits, adjustments and torques for
cutting blades . . . . . . . . . . . . . . . . . . . . 53
Turning and changing cutting blades. . . 54
3. Hardfacing the jaw . . . . . . . . . . . . . . . . 57
Welding tools . . . . . . . . . . . . . . . . . . . . 57
Hardfacing crusher jaw . . . . . . . . . . . . . 57
4. Adjusting regulator clearance recovery . 59
Torques for screws . . . . . . . . . . . . . . . . 59
Adjusting a clearance . . . . . . . . . . . . . . 59
5. Adjusting regulator lateral guides. . . . . 61
Torques for screws . . . . . . . . . . . . . . . . 61
Adjusting the regulator lateral guides . . 61
6. Replacing lateral guide bushing . . . . . . 63
Torques for screws . . . . . . . . . . . . . . . . 63
Replacing lateral guide bushing . . . . . . 63
7. Changing oil in the rotation unit . . . . . 66
Description . . . . . . . . . . . . . . . . . . . . . . 66
Changing oil in the rotation unit . . . . . 66
8. Troubleshooting. . . . . . . . . . . . . . . . . . 68
Product does not crush . . . . . . . . . . . . . 68
Product does not cut. . . . . . . . . . . . . . . 68
Jaw does not move . . . . . . . . . . . . . . . . 68
Excessive moving . . . . . . . . . . . . . . . . . 69
Oil leakage . . . . . . . . . . . . . . . . . . . . . . 69
Product does not rotate . . . . . . . . . . . . 69
Further assistance . . . . . . . . . . . . . . . . . 69
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . 71
1. Product specifications. . . . . . . . . . . . . . 72
Technical specifications RSS05R . . . . . 72
Main dimensions RSS05R . . . . . . . . . . 73
Technical specifications RSS08R . . . . . 74
Main dimensions RSS08R . . . . . . . . . . 75
Technical specifications RSS11R . . . . . 76
Main dimensions RSS11R . . . . . . . . . . 77
Technical specifications RSS15R . . . . . 78
Main dimensions RSS15R . . . . . . . . . . 79
Technical specifications RSS23R . . . . . 80
Main dimensions RSS23R . . . . . . . . . . 81
Technical specifications RSS34R . . . . . 82
Main dimensions RSS34R . . . . . . . . . . 83
Technical specifications RSS45R . . . . . 84
Main dimensions RSS45R . . . . . . . . . . 85
Technical specifications RSS58R . . . . . 86
Main dimensions RSS58R . . . . . . . . . . 87
Technical specifications RSS80R . . . . . 88
Main dimensions RSS80R . . . . . . . . . . 89
2. EC Declaration of Conformity . . . . . . . 90

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OPERATION

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1. FOREWORD
1.1 THIS MANUAL
This manual is arranged to give you a good understanding of the product and its safe
operation. It also contains maintenance information and technical specifications.
Read this manual from front to back before installing, operating or maintaining the
product for the first time.
In this manual, the units of measurement are metric. For example, weights are given
in kilograms (kg). In some cases, an other unit follows in parenthesis (). For
example 28 litres (7.4 US gal).
The specifications and designs presented in this manual are subject to change
without prior notice.
SYMBOLS USED IN THIS MANUAL
This symbol identifies important safety messages within this manual. Carefully read
the message that follows. Failure to understand and obey this safety warning could
result in injury to you or others, and could also cause damage to product. See
illustration 1.
This symbol identifies prohibited action or hazardous location. Failure to
understand and obey this safety warning could result in injury to you or others, and
could also cause damage to product. See illustration 2.

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This symbol identifies correct and recommended action. See illustration 3.
This symbol identifies environmental and recycling matter. See illustration 4.
1.2 IMPORTANT SAFETY INFORMATION
Basic safety precautions are outlined in the "Safety" section of this manual and in
the instructions where hazards exist. These warnings are identified by a warning
symbol.
To use the product correctly, you must also be a competent operator of the carrier.
Do not use or install it if you cannot use the carrier. The product is a powerful tool.
Used without proper care, it can cause damage.
Do not rush when you are learning to use the product. Take your time and most
importantly, take it safely. Do not guess. If there is anything you do not understand,
ask your local dealer.
Improper operation, lubrication or maintenance of this product can be dangerous
and could result in injury.
Do not operate this product until you read and understand the instructions in this
manual.
Do not perform any lubrication and maintenance on this product until you read and
understand the instructions in this manual.
R010265

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1.3 WARRANTY
The customer is provided with a separate warranty sheet, where the export warranty
terms are explained. Check always that this warranty sheet is provided with the
product. If not, contact your local dealer immediately.
WARRANTY REGISTRATION CARD
A warranty registration card is filled out after the installation inspection by the
dealer and a copy of it is sent to the manufacturer. This card is very important
because no warranty claims are handled without it. Make sure that you get a copy
of it after the installation inspection and that it is correctly filled out.
INSTALLATION INSPECTION
An installation inspection must be carried out after the product has been installed on
the carrier. During the installation inspection, certain specifications (operating
pressure, oil flow, etc.) are checked so that they are within given limits. See
“Product specifications” on page 72.
1.4 SPARE PART ORDERS
When you need spare parts or some information concerning maintenance to your
product, please contact your local dealer. Quick deliveries are ensured by exact
orders.
Required information:
■Name of customer, contact person
■Order number (when available)
■Delivery address
■Mode of delivery (air mail, etc.)
■Required delivery date
■Invoicing address
■Model and serial number of product
■Name, number and required amount of spare parts

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2. MACHINE NUMBERS
2.1 MODEL AND SERIAL NUMBER
The product serial number is stamped on the product body. The model and serial
number are also located on the product identification plate.
It is important to make correct reference to the serial number of the product when
making repairs or ordering spare parts. Identification of the serial number is the only
proper means of maintaining and identifying parts for a specific product.
See the following figure for the location of the serial number on your product
model.
Sandvik Mining and Construction Oy, Taivalkatu 8, 15170 LAHTI, FINLAND
Demolition tool
Manufactured by: MANTOVANIBENNE srl
n° 6, Via Righi - 41037 MIRANDOLA (Mo) ITALY
Serial number
Model
Manufactured
Weight (kg)
Min working
weight (kg)
Max cylinder pressure (bar)
Max rotation pressure (bar)
Max cylinder oil flow (l/min)
Max rotation oil flow (l/min)
2
3
4
5
6
7
8
9
10
1
11
S/N
MB010160
Sandvik Mining and Construction Oy, Taivalkatu 8, 15170 LAHTI, FINLAND
Demolition tool
Manufactured by: MANTOVANIBENNE srl
n° 6, Via Righi - 41037 MIRANDOLA (Mo) ITALY
Serial number
Model
Manufactured
Weight (kg)
Min working
weight (kg)
Max cylinder pressure (bar)
Max rotation pressure (bar)
Max cylinder oil flow (l/min)
Max rotation oil flow (l/min)
2
3
4
5
6
7
8
9
10
1
11
S/N
MB010161

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CONTENT OF THE PRODUCT IDENTIFICATION PLATE
1 Demolition tool
2 Serial number
3 Model
4 Weight (kg)
5 Min working weight (kg)
6 Manufactured
7 Max cylinder pressure (bar)
8 Max rotation pressure (bar)
9 Max cylinder oil flow (l/min)
10 Max rotation oil flow (l/min)
11 Manufactured by

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3. PRODUCT INTRODUCTION
3.1 OVERVIEW
The product is a hydraulically operated scrap shear. It can be used on any carrier
which meets the necessary hydraulic and mechanical installation requirements.
3.2 REMOVAL FROM PACKAGE
Remove all the steel belts from the package. Open the package and remove all
plastics covering the product. Recycle all package materials (steel, plastic, wood)
properly.
Check that the product is in good condition and that there is no visible damage.
Check that all ordered parts and accessories have been enclosed with the product.
Some options may be provided by your local dealer, such as installation kits,
including hoses and mounting bracket.
3.3 LIFTING INSTRUCTIONS
Use a hoist when lifting components which weigh 23 kg (51 lb) or more, to avoid
back injury. Make sure all chains, hooks, slings, etc., are in good condition and are
in the correct capacity. Make sure hooks are positioned correctly. Do not side load
the lifting eye during a lifting operation.
PROVIDED LIFTING POINTS
The lifting points located on the product frame are to be used solely to lift or handle
the product itself. The lifting capacity calculation is based on the product's working
weight, including an average sized mounting bracket.
Warning! To avoid falling objects, do not use the product to lift other products.
The lifting points located on the product frame are to be used solely to lift or
handle the product itself.
The maximum allowed total weight is shown on the product's identification plate
and specification page. See “Product specifications” on page 72. If the weight
exceeds the maximum allowed total weight shown on the identification plate and
specification page, you will have to use other lifting points/methods than originally
provided on the product.

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The other threaded holes on the product are intended for handling single parts only.
You must not lift the entire assembly by using these threaded holes. For handling
the parts, see product workshop documentation for suitable lifting methods and
lifting adapters.
LIFTING EYE SCREWS
If lifting eye screws are used, lifting eye screws must be completely tightened. The
lifting eye can be loaded only if the screw is properly tightened to the frame.
Failure to properly tighten the screw before allowing load pressure on the
lifting eye may cause lifting eye to break and free fall of the product.
If you use mechanical tools for tightening, make sure not to overstrain the shank.
Before lifting, make sure that the rope and/or hook is stretched.
When two lifting points are used, the lifting capacity depends on the angle of the
lifting chains. The angle should not be less than 45°, as shown in the illustration.
When the lifting eye screws are tightened, both rings should be aligned.
The loading capacity calculation applies to temperatures between -10 °C (14 °F)
and 40 °C (104 °F).
Before reuse of lifting eye screws, make sure there are no surface flaws (for example
pits, voids, folds and seams, deformation of the ring, missing or broken threads,
rust, etc.).
The local, national safety standards for machines and lifting-tackles must always be
strictly observed.
Note: The lifting eye must always be removed from the product and replaced with
a screw before operation.
Lifting devices must safely carry the working weight of the product. See “Product
specifications” on page 72.
G010014

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Place a chain or sling as shown in the illustration to lift the product.
Note: The lifting eye screws must always be removed from the product and replaced
with a screw before operation.
SAFETY INSTRUCTIONS FOR LIFTING
Below are some common safety instructions concerning lifting operations. In
addition to this, the local, national standards for machines and lifting-tackles must
always be strictly observed. Please note that the list below is not all inclusive, you
must always ensure the procedure you choose is safe for you and others.
■Do not lift the load over people. No one must be under the hoisted load.
■Do not lift people and never ride the hoisted load.
■Keep people clear from the lift area.
■Avoid side pull of the load. Make sure you take up the slack slowly. Start and
stop carefully.
■Lift the load a few centimeters and verify it before proceeding. Make sure the
load is well balanced. Check for any loose items.
■Never leave the suspended load unattended. Maintain load control at all times.
■Never lift the load over the rated capacity (see the product's operating weight
from the specification page).
■Inspect all lifting product before use. Do not use twisted or damaged lifting
product. Protect lifting product from sharp corners.
■Obey all local safety instructions.
MB010013

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3.4 MAIN PARTS
The main parts of the scrap shear are shown below.
A. Mounting bracket
B. Jaw
C. Thrust bearing
D. Cutting blades
E. Cylinder
F. Frame
MB010020
A
C
E
B
D
D
D
F

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3.5 ENVIRONMENTAL PROTECTION AND RECYCLING POLICY
Rammer products support the recycling of materials to help customers achieve their
environmental objectives. During manufacturing all necessary precautions are
taken to make sure that no harm is done to the environment.
Every effort is made to foresee and minimize the risks that might be associated with
the operation and maintenance of Rammer products, and which could pose danger
to humans or the environment. We support customers in their efforts to consider the
environmental protection in their everyday work.
When working with a Rammer product please follow these guidelines:
■Dispose of packaging materials properly. Wood and plastic can be burned or
recycled. Deliver the steel belts to metal recycling center.
■Protect the environment from oil spills.
In case of hydraulic oil leaks, the product should be serviced immediately.
Follow the product's greasing instructions and avoid excessive greasing.
Be careful when handling, storing and transporting oils.
Dispose of empty oil or grease containers appropriately.
Consult local authorities for detailed instructions.
■All metal parts of the product can be recycled by delivering them to an
authorized scrap metal collection facility.
■Comply with local waste classification rules when disposing of used rubber or
plastic parts (wear plates, seals).
Consult with your local dealer for more information.

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4. SAFETY
4.1 GENERAL SAFETY
All mechanical product can be hazardous if operated without due care or correct
maintenance. Most accidents involving machine operation and maintenance are
caused by failure to observe basic safety rules or precautions. An accident can often
be avoided by recognizing potentially hazardous situations before an accident
occurs.
Because it is impossible to anticipate every possible circumstance that might
involve a potential hazard, the warnings in this guide and on the product are not all
inclusive. If a procedure, tool, working method or operating technique not
specifically recommended by manufacturer is used, you must satisfy yourself that
it is safe for you and others. You should also ensure that the product will not be
damaged or made unsafe by the method of operation or maintenance procedures you
choose.
Safety is not just a matter of responding to the warnings. All the time you are
working with your product you must pay attention to what hazards there might be
and how to avoid them. Do not work with the product until you are sure that you can
control it. Do not start any job until you are sure that you and those around you will
be safe.
Warning! Read the following warning messages carefully. They tell you of
different hazards and how to avoid them. If proper precautions are not taken,
you or others could be seriously injured.
4.2 SAFETY INSTRUCTIONS
MANUALS
Study this manual before installing, operating or maintaining the product. If there is
anything you do not understand, ask your employer or your local dealer to explain
it. Keep this manual clean and in good condition.
The related safety label on the product and the text on the label are shown below.
"IGNORING INSTRUCTIONS HAZARD
Faulty handling practice could cause death or serious injury.
Read and follow the instructions in the operator's manual."

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CARE AND ALERTNESS
All the time you are working with the product, take care and stay alert. Always be
alert for hazards. The possibility of a serious or even fatal accident is increased
when you are intoxicated.
CLOTHING
You can be injured if you do not wear proper clothing. Loose clothing can get
caught in the machinery. Wear protective clothing to suit the job.
Examples are: a safety helmet, safety shoes, safety glasses, well-fitting overalls,
ear-protectors and industrial gloves. Keep cuffs fastened. Do not wear a necktie or
scarf. Keep long hair restrained.
PRACTICE
You and others can be killed or injured if you perform unfamiliar operations without
practicing them first. Practice away from the job site, in a clear area.
Keep other people away. Do not perform new operations until you are sure you can
do them safely.
REGULATIONS AND LAWS
Obey all laws, work site and local regulations which affect you and your product.
R010348
IGNORING
INSTRUCTIONS HAZARD
Faulty handling practice could
cause death or severe injury.
Read and follow the instructions
in the operator’s manual.
WARNING
169410_ENG-3

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COMMUNICATIONS
Bad communications can cause accidents. Keep people around you informed of
what you will be doing. If you will be working with other people, make sure they
understand any hand signals you will be using.
Worksites can be noisy. Do not rely on spoken commands.
WORKSITE
Worksites can be hazardous. Inspect the site before working on it.
Check for potholes, weak ground, hidden rocks, etc. Check for utilities (electric
cables, gas and water pipes, etc.). Mark the positions of cables and pipes.
Poor visibility can cause accidents and damage. Make sure that visibility and
lighting in the working area are adequate.
Worksites can be noisy. Wear ear protection to prevent personal injury.
BANKS AND TRENCHES
Banked material and trenches can collapse. Do not work too close to banks and
trenches where there is a danger of collapse.
SAFETY BARRIERS
Unguarded product in public places can be dangerous. Place barriers around
machinery to keep people away.
AIRBORNE POLLUTANTS
The related safety label on the product and the text on the label are shown below.
"DUST HAZARD
Breathing dust will cause death or severe injury.
Always wear approved respirator."
R010214

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Airborne pollutants are microscopic particles, which will damage your health when
inhaled. Aiborne pollutants on construction sites can be for example silica dust, oil
fumes or diesel exhaust particles, visible or invisible. Especially in demolition sites,
there may be other dangerous substances, such as asbestos, lead paints or other
chemical substances.
The effect of airborne pollutants may be immediate if the substance is poisonous.
The main danger with airborne pollutants comes from long term exposure, where
particles are inhaled but not removed from the lungs. The disease is called silicosis,
asbestosis or other, and will result in death or serious injury.
To protect yourself from airborne pollutants, always keep excavator doors and
windows closed during operation. Excavators with pressurized cabins should be
utilized in product operation. Proper maintenance of fresh air filters of the excavator
is essential. Where pressurized cabins are not available, proper respirators must be
utilized.
Stop working when bystanders are in the area of airborne pollutants and make sure
they have proper respirators. Respirators are as important for bystanders as hard
hats.Respirators for both operator and bystanders must be approved by the
respirator manufacturer for the application in question. It is essential that the
respirators protect from the tiny dust particles which cause silicosis and which may
cause other serious lung diseases. Do not use the product until you are sure the
respirators are working properly. This means each respirator must be checked to
make sure that it is clean, that its filter has been changed, and to otherwise make sure
the respirator will protect in the way it is meant to.
Always make sure dust has been cleaned off your boots and clothes when you leave
your shift. The smallest particles of dust are the most harmful. They may be so fine
that you cannot see them. Remember, you MUST protect yourself and bystanders
from the danger of breathing or inhaling dust.
Always follow local laws and regulations for airborne pollutants in the working
environment.
R010349
DUST HAZARD
Breathing dust will cause death
or severe injury.
Always wear approved
respirator.
DANGER
169410_ENG-1

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FLYING DEMOLITION DEBRIS
The safety label on the product is shown below:
"FLYING OBJECTS HAZARD
Fragments fly up to 40 m (130 ft) and could cause death or serious injury.
Stop operation when a person enters hazard zone.
Wear approved personal protective product."
Protect yourself and your surroundings from flying debris. Do not operate the
product or carrier with people around it.
The European standard EN 474-1 on safety of earth-moving machinery requires that
adequate operator's protection, such as bullet proof glass, mesh guard or an
equivalent protection is used.
Keep the cabin windows and doors closed during operation. Window bars are
recommended to protect the windows from flying debris.
CRUSHING HAZARD
The safety label on the product is shown below:
"CRUSHING HAZARD
Contact with moving parts or material could cause death or severe injury.
Keep yourself and bystanders out of hazard zone."
R010350
FLYING OBJECTS HAZARD
Fragments fly up to 40 m (130 ft)
and could cause death or severe
injury.
Stop operation when a
person enters hazard zone.
Wear approved personal
protective equipment.
WARNING
169410_ENG-2

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COLLAPSING CONCRETE FRAMES
Protect yourself and your surroundings from collapsing concrete frames. Do not
operate the product or carrier with people around it.
PRODUCT LIMITS
Operating the product beyond its design limits can cause damage. It can also be
dangerous. See “Product specifications” on page 72.
Do not try to upgrade the product's performance by unapproved modifications.
HYDRAULIC FLUID
Fine jets of hydraulic fluid at high pressure can penetrate the skin. Do not use your
fingers to check for hydraulic fluid leaks. Do not put your face close to suspected
leaks. Hold a piece of cardboard close to suspected leaks and then inspect the
cardboard for signs of hydraulic fluid. If hydraulic fluid penetrates your skin, seek
medical help immediately.
Hot hydraulic fluid can cause severe injuries.
HYDRAULIC HOSES AND FITTINGS
Ensure all hydraulic components will withstand maximum pressure and mechanical
stresses caused by operation of the product. Consult your local dealer for
instructions.
G010031

COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OYPage 20 - Operation
Safety RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R,
RSS45R, RSS58R, RSS80R
FIRE HAZARD
Most hydraulic fluids are flammable and might ignite when contacting hot surface.
Avoid spilling hydraulic fluid to hot surfaces.
Working with the product on certain materials can cause sparks and hot splinters to
get loose. These can ignite flammable materials around working area.
Ensure that adequate extinguisher is available.
HYDRAULIC PRESSURE
Hydraulic fluid at system pressure can injure you. Before disconnecting or
connecting hydraulic hoses, stop the carrier engine and operate the controls to
release pressure trapped in the hoses. During operation, keep people away from the
hydraulic hoses.
There might be pressurized oil trapped inside the product even if it is disconnected
from the carrier. Be aware of possible unexpected jaw movements while
maintaining product.
LIFTING EQUIPMENT
You can be injured if you use faulty lifting equipment. Make sure that lifting
equipment is in good condition. Make sure that the lifting tackle complies with all
local regulations and is suitable for the job. Make sure that the lifting equipment is
strong enough for the job and you know how to use it.
Do not use this product or any of its parts for lifting. Contact your carrier dealer to
find out how to lift with your carrier.
SPARE PARTS
Use only genuine spare parts. Use only genuine cutting blades with scrap shears.
The use of other spare part or cutting blade brands may damage the product.
PRODUCT CONDITION
Defective product can injure you or others. Do not operate product which is
defective or has missing parts.
Make sure the maintenance procedures in this manual are completed before using
the product.
REPAIRS AND MAINTENANCE
Do not try to do repairs or any other maintenance work you do not understand.